The present invention relates to a contacting plug for contacting a contact carrier, especially a circuit board, and to a contacting connection.
One conventional contacting connection, which includes a contacting plug as well as a contacting plug receptacle, is described in German Patent Application No. DE 10 2005 063 239 A1. The conventional contacting connection is characterized by the fact that the contact forces applied on a circuit board by contact elements are independent of clamping forces by which the clamping claws which carry the contact elements and are developed as contact holders rest on the circuit board. The conventional contacting connection has shown to be reliable. However, there seems to be room for improvement insofar as the clamping force by which the contact holders, which are able to pivot relative to each other, are pressed against the circuit board is dependent on the quality and on the inherent stability of the contacting plug receptacle, on which v-shaped spring, elements are supported in order to generate the clamping force. Any type of change in the shape or relaxation of the contacting plug receptacle under the influence of force or temperature can reduce the required clamping force. Another disadvantage is that the clamping force generated by the spring arrangement, which have a V-shaped cross-section, does not lie in the same working plane with the contact points of the contact elements for contacting the circuit board lands.
The present invention relates to further developing the conventional contacting plug to the effect that force- or temperature-related changes in form of the contacting plug receptacle have no effect on the clamping force by which the contacting plug is supported on the contact carrier, especially a circuit board. Furthermore, a contacting connection using a correspondingly optimized contacting plug is also provided.
The present invention encompasses all combinations of at least two of the features disclosed in the specification, and/or the figures.
In accordance with the present invention, the contacting plug is autonomous with respect of the magnitude of the clamping force at which the clamping claws, preferably implemented as contact holders, are resting on the contact carrier, especially a circuit board. Put another way, the clamping force of the contacting plug acting on the clamping claws is at least approximately, preferably completely, independent of a contacting plug receptacle. In an example contacting plug in accordance with the present invention, to generate the clamping force, the spring arrangement no longer supports itself on the contacting plug receptacle in the final installation state of a contacting connection provided with the contacting plug, i.e., a contacting plug accommodated in the contacting plug receptacle, as is the conventional case, but instead is supported on the contacting plug exclusively. The spring arrangement thus exclusively engages with the contacting plug, such that the clamping claws, of which at least one is developed as contact holder supporting at least one flexible contact element, have a tendency to move towards each other. In still other words, the spring arrangement, which is supported solely on the contacting plug, preferably solely on the clamping claws in order to generate the clamping force, counteract an opening movement of the clamping claws forced during a plug-in process. Since the clamping force in the example contacting plug according to the present invention is no longer dependent on a form change or relaxation of the contacting plug receptacle, a drop below a minimally required clamping force is advantageously avoided. Furthermore, the structure of a contacting plug according to the present invention is able to be simplified considerably as a result of the special design and placement of the spring. Another advantage is that the clamping force is able to be generated even without providing a contacting plug receptacle, so that the provision of such a receptacle may be dispensed with from case to case. In general, it should be noted that the contacting plug suggested here may be developed as described in German Patent Application No. DE 10 2005 063 239 A1, except for the difference that the spring arrangement for generating the clamping force is not braced at the contacting plug receptacle but solely on the contacting plug.
In a further development of the present invention, the spring arrangement is advantageously developed and placed in such a way that the clamping force generated by the spring arrangement and the contact force generated by the at least one elastic contact element lie in one working plane. In other words, the force arrows of the previously mentioned forces lie in one plane in a force arrow model. For example, this may be achieved by placing the spring means directly outside the contact points at which the contact elements rest on the contact carrier, especially on lands or circuit traces of a circuit board.
Especially preferred is a specific embodiment of the contacting plug in which the contact holder has at least one contact surface defining the position of the contact element with respect to the contact carrier. In other words, the clamping claws are preferably provided with one contact surface in each case, which ensures a defined relative position of the contact elements relative to the circuit board, or a defined relative position of the receiving trenches for the contact elements relative to the circuit board when the clamping claws sit on the contact carrier in the final installation position, and thus cause defined prestressing of the metallic, elastic contact elements, such as of the type illustrated and described in German Patent Application No. DE 10 2005 063 239 A1.
In a further development of the present invention, it is advantageously provided that the contacting plug is designed to interact with at least one mating plug-in element that stresses the spring means when the contacting plug is plugged in. The mating plug-in element is preferably part of a contacting plug receptacle mentioned in the introduction, and is slipped into a corresponding receptacle (receiving channel) of the same when the contacting plug is plugged in, and causes the clamping claws to widen during the insertion process, i.e., relative pivoting of the same relative to each other, which in turn results in stressing of the spring arrangement.
In a further development of the present invention, the spring arrangement is of a peripherally closed configuration, i.e., it form a ring, which has a rectangular contour, in particular, which surrounds the clamping claws, preferably in transverse directions to their longitudinal extension. In other words, the spring arrangement encloses the clamping claws along the entire circumference and apply a spring force to them in a direction toward each another.
There are different possibilities with regard to the concrete form of the spring arrangement. Especially preferred is a development in which the spring arrangement is made up of at least two, preferably only two, especially preferred, identical spring elements, which are operatively connected to each other. For the operative connection of the spring elements, it is advantageous to connect the spring elements to each other in form-locking manner. Alternative developments are realizable as well, in which the springs are connected to each other with the aid of mechanical affixation elements, in particular, or a continuous material connection such as by welding. In addition, it is possible that the spring arrangement is made up of only a single spring element, which is fixed in place via its free ends and thus forms a ring.
Especially preferred is a specific development of the contacting plug, in which the at least one spring element, preferably the at least two spring elements, in particular the only two spring elements, are implemented as wire spring elements. It is especially preferred if the wire spring elements are connected to each other in form-locking manner, a connection by force-locking or a continuous-material connection, e.g., by soldering, welding or bonding, being realizable as well.
It is especially useful if the spring arrangement, which preferably includes a wire spring element, is guided inside a groove, preferably implemented as circular groove, on at least one of the clamping claws, preferably on both clamping claws. In this context it is especially preferred if the groove is disposed in a plane accommodating the contact points via which the contact elements are resting on the contact carrier.
According to an alternative specific development, it is also possible that the spring includes a ring made from an elastic material, e.g., a sealing material, which ring is implemented in the form of an O-ring, for example, surrounding the clamping claws in annular form in an especially preferred manner.
In addition or preferably as an alternative to a circumferential development of the spring, a specific development is realizable in which the spring includes at least one spring which subjects the clamping claw to a tensile load, which spring preferably engages on the sides of the clamping claws facing each other. This is preferably a helical spring or a spiral spring. In order to enable a symmetrical application of force on the clamping claw, a specific development is preferred in which two springs are provided, which are situated on different sides of the clamping claws and subject the clamping claw to tensile loading, preferably helical springs.
In order to realize an especially compact contacting plug, in a further preferred specific embodiment of the present invention the spring is developed as a spring having a first section aligned in the direction of tension, and a second section which adjoins the first section and is developed in the form of a hook; on the side facing away from the first section, the second section has a terminal region in each case, which is disposed at an angle to the direction of tension, the second sections at least generally being situated in a shared plane, and the second sections being brought into point-shaped contact when the spring elements are tensioned, the springs elastically deforming transversely to the direction of tension up to and beyond the terminal region and then snapping into place with form-locking. In other words, this means that the hook sections interacting with each other with form-locking give way laterally in a move toward each other, without this requiring space for the springs perpendicular to the joining direction.
In this context it is especially preferred if the angle amounts to between 30° and 60°, in particular 45°. At the indicated angular range, the installation forces that arise when the hook regions are pressed against each other are restricted to a useful measure, and simple, lateral giving way of the hooks is ensured at the same time.
In order to form a contacting plug having an especially compact design, in one alternative specific embodiment the spring arrangement is developed as a spring featuring two hook regions which interact with each other; the plane of the two hook regions is disposed at an angle relative to a joining plane running parallel to the joining direction, the angle preferably amounting to less than 45 degrees. Given opening regions of the hooks that are of the identical size, such a geometric placement of the hook regions requires less space than a placement at a right angle to the joining plane.
In one alternative specific embodiment, in order to achieve a compact spring or, alternatively, to reduce the required tensile forces of the springs during installation, the spring arrangement includes at least one spring and the at least one spring has at least one partially plasticized region.
The partial plastification is preferably obtained in that, prior to its installation, the spring is mechanically prestressed beyond the deformation path actually required during the installation.
In one alternative development, it is also possible to perform a heat treatment instead of a partial plastification.
The present invention also leads to a contacting connection including at least one previously described contacting plug, to which a contacting plug receptacle is assigned, preferably one that is able to be fixed in place on a contact carrier. In the contacting connection developed according to the concept of the present invention, the contacting plug receptacle basically assumes the sole task of protecting the contacting plug and of preventing unintentional unplugging counter to the plug-in direction. Due to the autonomous development of the contacting plug, the contacting plug receptacle is not involved in generating the clamping forces acting on the clamping claws. The contacting connection preferably is an electrical direct plug-in connection for contacting circuit boards of control devices and/or components, especially for door control devices and/or engine control devices in motor vehicles.
Additional advantages, features and details of the present invention derive from the description of preferred exemplary embodiments below as well as from the figures.
Identical elements and elements that have the same function have been provided with matching reference numerals in the figures.
Spring arrangement 7, which is made up of two spring elements 8, 9 implemented as wire spring elements, as can be gathered from
As can be gathered from
As can be gathered from an overall view of
As can additionally be gathered from
Instead of the spring arrangement formed by wire spring elements, it is also possible to use a spring arrangement made of a preferably rubber-elastic elastomer material.
As can be gathered from
In highly schematic manner,
In the exemplary embodiment according to
It can be seen that contact carrier 18 is provided with a multitude of circuit tracks 24, contact holders 4, 5 carrying elastic contact elements 6 made of metal and assigned to circuit tracks 24, which contact elements are connected in electrically conductive manner to corresponding connection lines 25 of a cable harness 26.
In the illustration according to
In the illustration according to
In the illustration according to
In
First sections 33, 34 and second sections 35, 36 developed so far are generally disposed in a common plane which is disposed parallel to the drawing plane of
If the forces resulting from the plastified region are too low, a subsequent heat treatment in the form of “age-hardening” or “tempering” may partially cancel the introduced internal stresses. In the process, spring elements 8 and 9 are stored in an oven for a certain period of time and at a specific temperature. As an alternative, it is also possible not to prestress spring elements 8 or 9 mechanically or not to plasticize them, but to treat them by an age-hardening process at relatively low temperatures and for a relatively short external storage period. Depending on the level of the temperature and the duration of the heat treatment, the curve shape of curves A and B may be influenced in the process.
Number | Date | Country | Kind |
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10 2008 054 944 | Dec 2008 | DE | national |
10 2009 047 221 | Nov 2009 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP2009/066036 | 11/30/2009 | WO | 00 | 8/30/2011 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2010/069741 | 6/24/2010 | WO | A |
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4533189 | Scoccia et al. | Aug 1985 | A |
6238226 | Schempp et al. | May 2001 | B1 |
20080188130 | Buschle et al. | Aug 2008 | A1 |
Number | Date | Country |
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10 2005063239 | Jun 2007 | DE |
0083862 | Jul 1983 | EP |
0802584 | Oct 1997 | EP |
1009068 | Jun 2000 | EP |
Entry |
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International Search Report, PCT International Patent Application No. PCT/EP 2009/066036, dated Mar. 17, 2010. |
Number | Date | Country | |
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20120015529 A1 | Jan 2012 | US |