The present invention relates to a contactless power transmission apparatus used for charging or the like of an electric propulsion vehicle such as an electric automobile or plug-in hybrid automobile.
Power receiving apparatus G is connected to, for example, vehicle-mounted battery 110, and vehicle-mounted battery 110 is charged with the power transmitted as described above. Vehicle-mounted motor 111 is driven by the power stored in battery 110. Note that necessary information is exchanged between power feeding apparatus F and power receiving apparatus G during contactless power supply processing via, for example, wireless communication apparatus 112.
In
Here, a relationship between primary coil 107 of power feeding apparatus F and secondary coil 108 of power receiving apparatus G in the related art will be described using a schematic diagram in
PTL 1
Japanese Patent Application Laid-Open No. 2008-87733
However, as shown in
In order to reduce the leaking magnetic field, the air gap between primary coil 107 and secondary coil 108 may be reduced, but in the case of an electric propulsion vehicle, the height of the vehicle fluctuates due to getting on/off of passengers, loading and unloading of luggage or the like. When a small air gap is set to reduce radiation noise, power feeding apparatus F may come into contact with power receiving apparatus G due to such a fluctuation of the vehicle height and may cause damage in extreme cases.
An object of the present invention is to solve the above-described problems and thus to provide a contactless charging apparatus capable of reducing a magnetic field leaking from a gap between a primary coil and a secondary coil, and of suppressing radiation noise.
In order to achieve the above described object, the present invention employs the following configuration.
A contactless power transmission apparatus according to an aspect of the present invention includes: a power feeding apparatus including a primary coil that generates a magnetic field through a supply current from a power supply; and a power receiving apparatus including a secondary coil that receives power through a magnetic field from the primary coil, in which the primary coil and the secondary coil are each formed by winding a coil wire, and the number of turns of the secondary coil is set to be greater than the number of turns of the primary coil.
The magnetic field generated from the coil has a correlation with the product of a current flowing through the coil and the number of turns of the coil, and the greater the product, the greater the amount of magnetic field becomes. On the other hand, since the magnetic field of the primary coil and the magnetic field of the secondary coil are out of phase, both magnetic fields have functions to cancel out each other, so that setting the magnetic field of the secondary coil to be greater than the magnetic field of the primary coil makes it possible to enhance the functions to cancel out each other.
The present invention employs the configuration of setting the number of turns of the secondary coil to be greater than the number of turns of the primary coil, and can thereby set the ratio of the magnetic field from the secondary coil to be greater than the magnetic field from the primary coil. Therefore, the effect of cancelling out each other the magnetic field of the primary coil and the magnetic field of the secondary coil can be enhanced, thus making it possible to reduce the leaking magnetic field and suppress the occurrence of radiation noise in contactless power transmission.
A contactless charging apparatus according to an aspect of the present invention adopts a configuration including a power feeding apparatus including a primary coil that generates a magnetic field through a supply current from a power supply and a power receiving apparatus including a secondary coil that receives power through a magnetic field from the primary coil, in which the primary coil and the secondary coil are formed by winding coil wires and the number of turns of the secondary coil is set to be greater than the number of turns of the primary coil.
With such a configuration, it is possible to increase a ratio of the magnetic field from the secondary coil to the magnetic field from the primary coil. Therefore, it is possible to enhance the effect of the magnetic field of the primary coil and the magnetic field of the secondary coil canceling out each other, reduce the leaking magnetic field and suppress the occurrence of radiation noise in contactless power transmission.
Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings. Note that the present embodiment is not intended to limit the present invention.
Power feeding apparatus 1 includes primary-side rectification circuit 3 connected to commercial power supply 2, inverter section 4, ground-side coil unit 5, control section (power-feeding-apparatus side control section, for example, microcomputer) 6, with primary-side rectification circuit 3 and inverter section 4 constituting power control apparatus 7 which is a high-frequency power supply. Power receiving apparatus 8 includes vehicle-side coil unit 9, secondary-side rectification circuit 10 which is a rectification section that rectifies power, battery 11 which is a load, and control section (power-receiving-apparatus side control section, for example, microcomputer) 12.
In power feeding apparatus 1, commercial power supply 2 is a 200 V commercial power supply which is a low-frequency AC power supply and connected to an input end of primary-side rectification circuit 3, an output end of primary-side rectification circuit 3 is connected to an input end of inverter section 4 and an output end of inverter section 4 is connected to ground-side coil unit 5. Meanwhile, in power receiving apparatus 8, an output end of vehicle-side coil unit 9 is connected to an input end of secondary-side rectification circuit 10 and an output end of secondary-side rectification circuit 10 is connected to battery 11.
Ground-side coil unit 5 is installed on the ground and power control apparatus 7 is installed in an upright position at a predetermined distance from, for example, ground-side coil unit 5 (see
Ground-side coil 13 which is a primary coil and ground-side resonance capacitor 14 are installed inside ground-side coil unit 5 which is placed on the ground. Ground-side coil 13 and ground-side resonance capacitor 14 are connected in series and their other terminals are connected to the output end of inverter section 4.
Similarly, vehicle-side coil 15 which is a secondary coil and vehicle-side resonance capacitor 16 are installed inside vehicle-side coil unit 9 attached to the body bottom section. Vehicle-side coil 15 and vehicle-side resonance capacitor 16 are connected in series and their other terminals are connected to the input end of secondary-side rectification circuit 10.
A resonance frequency between ground-side coil 13 and ground-side resonance capacitor 14 is set to be substantially identical to a resonance frequency between vehicle-side coil 15 and vehicle-side resonance capacitor 16.
Ground-side coil 13 is formed by spirally winding coil wire 21 to form a plurality of turns, and similarly, vehicle-side coil 15 is formed by spirally winding coil wire 22 to form a plurality of turns. Ground-side coil 13 and vehicle-side coil 15 each have a circular-plate shape and are designed to have substantially the same outer and inner diameters. Litz wires are used as coil wires 21 and 22 of ground-side coil 13 and vehicle-side coil 15, but other conductive wires may also be used.
Here, cross-sectional views of litz wires 21 and 22 that form the respective coils are shown in
Ground-side coil 13 and vehicle-side coil 15 are formed by winding litz wires 21 and 22 having such cross-sectional shapes so that ground-side coil 13 and vehicle-side coil 15 have substantially the same inner and outer diameters. As shown in
Since ground-side coil 13 and vehicle-side coil 15 are formed by winding wires so that vehicle-side coil 15 has a greater number of turns, vehicle-side coil 15 has a greater inductance. That is, the inductance of vehicle-side coil 15 is greater than the inductance of ground-side coil 13 and the capacitance of vehicle-side resonance capacitor 16 is set to be smaller than the capacitance of ground-side resonance capacitor 14. The respective products (the product of the inductance of ground-side coil 13 and the capacitance of ground-side resonance capacitor 14, and the product of the inductance of vehicle-side coil 15 and the capacitance of vehicle-side resonance capacitor 16) are set to be substantially identical. More specifically, the number of turns of ground-side coil 13 is 30 and the number of turns of vehicle-side coil 15 is 40 (described in a simplified manner in
In the above-described configuration, power-feeding-apparatus side control section 6 wirelessly communicates with power-receiving-apparatus side control section 12, power-receiving-apparatus side control section 12 determines a power command value according to a detected residual voltage of battery 11, and sends the determined power command value to power-feeding-apparatus side control section 6. At the same time, power-receiving-apparatus side control section 12 transmits the voltage and current of battery 11 and receiving power calculated therefrom to power-feeding-apparatus side control section 6. Power-feeding-apparatus side control section 6 compares the received power command value with the actual receiving power and drives inverter section 4 so as to obtain receiving power corresponding to the power command value within a range not exceeding rated input power of power feeding apparatus 1.
More specifically, power-feeding-apparatus side control section 6 starts driving inverter section 4 at a high frequency, by a predetermined width, apart from a resonance frequency between ground-side coil 13 and ground-side resonance capacitor 14 and a resonance frequency between vehicle-side coil 15 and vehicle-side resonance capacitor 16. The reason that driving is started at a high frequency apart from the resonance frequencies is that being apart from the resonance frequencies make the impedance seen from inverter section 4 higher and make it possible to suppress the output power to a low level and avoid a transient overloaded operation state (overvoltage and overcurrent) immediately after the driving starts.
After that, power-feeding-apparatus side control section 6 causes the drive frequency of inverter section 4 to gradually decrease to approach the resonance frequencies. The impedance seen from inverter section 4 decreases and the receiving power gradually increases.
During a power supply, power-receiving-apparatus side control section 12 detects receiving power and changes a power command value for power-feeding-apparatus side control section 6 so that no overcurrent or overvoltage is applied to battery 11.
As shown in
At this time, if battery 11 is, for example, 300V, an output of 10 A is necessary to supply 3 kW. Since the supply source of this output current is the high-frequency current induced from vehicle-side coil 15, there is a certain correlation between the output current and the current flowing through vehicle-side coil 15. That is, when power-receiving-apparatus side control section 12 determines a power command value, an approximate current value that should flow through vehicle-side coil 15 is also determined.
At this time, the high-frequency current induced into vehicle-side coil 15 is induced to generate a magnetic field that acts to cancel out the magnetic field from ground-side coil 13 based on the principle of electromagnetic induction.
The magnitude of a magnetic field generated from a coil generally has a correlation with the product (ampere turn) of the number of turns of the coil and a current that flows and it is known that the greater the number of turns of a coil and the higher the current that flows, the greater is the magnetic field generated from the coil.
Therefore, the current that flows through vehicle-side coil 15 is determined by a power command value of power-receiving-apparatus side control section 12 and a voltage of battery 11, and therefore the greater the number of turns of vehicle-side coil 15, the greater the magnetic field that acts to cancel out the magnetic field from ground-side coil 13 becomes. That is, it is possible to increase the ratio of the magnetic field of vehicle-side coil 15 acting to cancel out the magnetic field from ground-side coil 13, reduce the leaking magnetic field and thereby suppress the occurrence of radiation noise.
As is apparent from this drawing, there is substantially no change in the current of vehicle-side coil 15 with respect to the number of turns of vehicle-side coil 15, but the greater the number of turns of vehicle-side coil 15, the greater the magnetic field from vehicle-side coil 15 becomes.
Meanwhile,
In
As is apparent from
Meanwhile, also as described in
The present embodiment sets the number of turns of ground-side coil 13 to 30 and the number of turns of vehicle-side coil 15 to 40, which is approximately 1.3 times, and can obtain a sufficient effect of radiation noise suppression. Meanwhile, if the number of turns of vehicle-side coil 15 is increased excessively, the inductance increases even when the current remains unchanged. This causes a voltage between terminals of vehicle-side coil 15 to increase, making it difficult to insulate litz wire 22 between turns or secure an insulating distance from peripheral members. Therefore, an appropriate number of turns of vehicle-side coil 15 may be selected from electrical requirements (insulation or the like) determined from vehicle-side coil 15 and requirements determined from radiation noise.
A receiving power characteristic with respect to a frequency, which is normally a single-peak characteristic having one peak, may become a two-peak characteristic having two peaks depending on a drive frequency of inverter section 4, a magnetic coupling state determined by shapes of and a positional relationship between ground-side coil 13 and vehicle-side coil 15, and a voltage of battery 11 or the like.
Meanwhile, at the lower frequency as shown in
Operating inverter section 4 at a frequency on the low-frequency side is effective in suppressing radiation noise.
In the present embodiment, litz wire 22 making up vehicle-side coil 15 is formed to have a flat ellipsoidal cross section. This makes it possible to increase the number of turns with the same coil outer diameter shape, secure the cross-sectional area of litz wire 22 and suppress an increase in resistance. The current flowing through vehicle-side coil 15 is substantially determined by the voltage of battery 11 and required charging power. Thus, when the number of turns of vehicle-side coil 15 is increased, litz wire 22 becomes longer, which causes increases in loss and the amount of heat generation. However, the present embodiment is configured so that the cross-sectional area of litz wire 22 can be secured. Thus, it is possible to suppress increases in the amount of heat generation in vehicle-side coil 15.
Furthermore, for example, when it is necessary to reduce the weight of vehicle-side coil unit 9, as shown in
In the present embodiment, a description has been given of the configuration example in which litz wire 22 making up vehicle-side coil 15 is wound into a circular-plate shape in a single layer, but the present invention is not limited to this configuration example. For example, when vehicle-side coil unit 9 is downsized, litz wire 22 of vehicle-side coil 15 may be wound in a plurality of stages to increase the number of turns of vehicle-side coil 15 as shown in
In the present embodiment, vehicle-side coil 15 and ground-side coil 13 are formed to have substantially the same outer and inner diameters, but the coils may be formed in such a way that the area of vehicle-side coil 15 (area of the circular portion formed into a circular-plate shape)>the area of ground-side coil 13. In this configuration, even when vehicle-side coil 15 and ground-side coil 13 are placed opposite to each other but shifted in position, the magnetic field of ground-side coil 13 is more likely to reach vehicle-side coil 15, making it possible not only to reduce the leaking magnetic field but also to prevent deterioration of power transmission efficiency.
Note that although a configuration has been described above as an example where litz wire 22 is flattened and has an ellipsoidal cross section, litz wire 22 may be formed to have a rectangular cross section.
Furthermore, although a case has been described as an example where ground-side coil 13 and vehicle-side coil 15 are formed into a circular shape, the coils may be formed into a polygonal shape.
Although a case has been described above as an example where power feeding apparatus 1 is disposed on the ground side and power receiving apparatus 8 is disposed on a vehicle, the present invention is also applicable to a configuration in which the power receiving apparatus is disposed on the ground side and the power feeding apparatus is disposed on the vehicle side.
Note that some of the above-described various embodiments may be optionally combined as appropriate so as to exert their effects.
The disclosure of Japanese Patent Application No. 2012-088975, filled on Apr. 10, 2012, including the specification, drawings and abstract are incorporated herein by reference in its entirety.
The present invention can reduce the influence of misalignment between the power feeding apparatus and the power receiving apparatus and prevent deterioration of power supply efficiency (power transmission efficiency) in contactless power transmission. Thus, the present invention is applicable to a power feeding apparatus and a power receiving apparatus of a contactless power transmission apparatus used for charging or the like of an electric propulsion vehicle such as an electric automobile or plug-in hybrid automobile.
2 AC power supply
7 High-frequency power supply (power control apparatus)
10 Secondary-side rectification circuit
11 Load (battery)
13 Primary coil (ground-side coil)
15 Secondary coil (vehicle-side coil)
Number | Date | Country | |
---|---|---|---|
Parent | PCT/JP2013/005494 | Sep 2013 | US |
Child | 15067282 | US |