The present invention falls within the field of contactor-circuit breaker devices.
More specifically, the invention relates to a contactor-circuit breaker device comprising:
In general, a contactor-circuit breaker device is an electrical apparatus used on the one hand to deliberately control the power supply of an electrical circuit, i.e., to perform a contactor function, and on the other hand, to automatically control the cutoff of the current in the electrical circuit, i.e., to perform a circuit breaker function, using a cutoff module, once the cutoff module observes an electrical fault such as a short circuit or an overvoltage in the electrical circuit. A contactor-circuit breaker device is said to be “hybrid” when it comprises both a mechanical switch and one or more semiconductor devices.
Document WO 2011/018113 describes a hybrid circuit breaker device capable of interrupting a fault current in an electrical circuit. It comprises a mechanical switch arranged so as to open the electrical circuit when a fault current appears in the electrical circuit, and a semiconductor current cutoff module in which the fault current is switched. The semiconductor cutoff module is thus arranged to interrupt the fault current. The mechanical switch comprises two stationary contacts connected to the electrical circuit and a rotatable arm comprising two moving contacts, each moving contact being able to be put in contact with one of the stationary contacts. The moving arm is arranged such that, when the switch is open, the distances separating each moving contact and each stationary contact needing to be put in contact are different. The cutoff module is connected in parallel with the stationary contact and the moving contact that has the greatest separating distance when the mechanical switch is open.
However, such a device is not fully satisfactory. Its effectiveness regarding the opening speed of the mechanical switch when a fault current appears in the electrical circuit is in particular insufficient. Furthermore, it is not particularly easy to implement such a device on existing contactors-circuit breakers and to obtain significant sectioning distances without having to oversize the contactor.
A first aim of the invention is to provide a contactor-circuit breaker device capable of allowing rapid opening of a mechanical switch, and consequently rapid switching of the fault current from the electrical circuit to the cutoff module.
Another aim of the invention is to provide a contactor-circuit breaker device making it possible to obtain high sectioning distances, and to do so using existing contactor-circuit breaker devices without increasing the volume and manufacturing costs.
To that end, the invention relates to an apparatus for moving the support member comprising an armature, the movement apparatus being capable of translating the armature such that the support member switches between the closed configuration and the open configuration of the electrical circuit through a translational and/or rotational movement.
The device according to the invention may comprise one or more of the following features, considered alone or according to any technically possible combination:
The invention will be better understood upon reading the following description, provided solely as an example and done in reference to the appended drawings, in which:
The device 2 comprises a mechanical switch 4 and a current cutoff module 6 in particular comprising a semiconductor device 8. The mechanical switch 4 comprises two pairs of contacts 10, 12, each pair of contacts 10, 12 comprising a stationary contact 14, 16 and a moving contact 18, 20.
The contactor-circuit breaker device 2 is capable of establishing or breaking the current circulating in an electrical circuit 22 connected to a charge such as a motor. The electrical circuit 22 is diagrammed in the figures by an electrical line L.
The contactor-circuit breaker device 2 further comprises a support member 24 for the moving contact 18, 20 and a movement apparatus 26 for moving the support member 24. It further comprises a stop part 28.
The stationary contacts 14, 16 of the pairs 10, 12 of contacts are positioned in series in the electrical circuit 22. The moving contacts 18, 20 of the pairs 10, 12 of contacts are mechanically and electrically connected to each other by the support member 24.
Each stationary contact 14, 16 and each moving contact 18, 20 of the same pair 10, 12 of contacts are positioned across from each other, such that they can be placed in mechanical and electrical contact with each other.
According to the invention, the mechanical switch 4 is translatable along an axis of translation X and capable of changing between a closed configuration of the electrical circuit 22 and an open configuration of the electrical circuit 22. In the closed configuration of the electrical circuit 22, the stationary 14, 16 and moving 18, 20 contacts of each pair 10, 12 of contacts are in mechanical contact such the current is capable of circulating between the two pairs 10, 12 of contacts. In the open configuration of the electrical circuit 22, the stationary 14, 16 and moving 18, 20 contacts of at least one pair 10, 12 are separated from each other.
The mechanical switch 4 is further capable of reaching a maximally open configuration. The maximally open configuration is shown in
The contactor-circuit breaker device 2 advantageously comprises a receptacle 30 and a confinement member 31, shown in
The confinement member 31 is for example a lock. The lock 31 connects the mechanical switch 4 to a stationary support (not shown) relative to the receptacle 30, allowing the mechanical switch 4 to be kept in its maximally open configuration.
In reference to
The semiconductor device 8 is for example an insulated gate bipolar transistor 36 (IGBT). Alternatively, the semiconductor device 8 is a bipolar transistor, a MOSFET (Metal Oxide Semiconductor Field Effect Transistor), a GTO (Gate TurnOff) thyristor, or an MCT (Metal oxide semiconductor Controlled Thyristor).
In general, the semiconductor device 8 can be locked and primed on command, i.e., it is capable of changing from an on state to a blocked state controllably.
The cutoff module 6 is thus capable of going from an on state, in which the current circulates in the cutoff module 6, to a blocked state, in which no current circulates in the cutoff module 6.
When the switch 4 changes from the closed configuration to the open configuration of the electrical circuit 22, the moving contact 18 and the stop part 28 are in contact, and an electric arc appears between the moving contact 18, 20 and the stationary contact 14, 16 of at least one of the pairs 10, 12, then the cutoff module 6 is able to switch the current coming from the electrical circuit 22 toward the cutoff module 6 and to interrupt the current circulating in the electrical circuit 22.
Advantageously and as shown in
The support member 24 is formed by an arm 42 on which the moving contacts 18, 20 of each pair 10, 12 are positioned.
The movement apparatus 26 comprises an armature 44. The armature 44 is advantageously connected to the support member 24 for example using a connecting module 46 shown in
The movement apparatus 26 is for example an electromagnet. The electromagnet comprises a stationary body 50 including at least one coil (not shown) and/or at least one permanent magnet, and the armature 44. Hereinafter, the electromagnet for example comprises a single coil.
The armature 44 extends along the axis of translation X and is translatable along the axis of translation X relative to the stationary body 50, under the effect of the magnetic field created by the coil. The armature 44 therefore has a rectilinear trajectory relative to the stationary body 50 of the electromagnet.
The translation of the armature 44 illustrates the translation and/or rotation of the support member 24 of the moving contacts 18, 20. In other words, the armature 44 is capable of translating and/or rotating the support member 24 such that the support member 24 changes between the closed configuration and the open configuration of the electrical circuit 22.
According to the invention, the support member 24 is translatable along the axis of translation X. Thus, the support member 24 goes from the closed configuration to the open configuration for example through a translational movement along the vertical axis X.
As shown for example in
In
The connecting module 46 comprises a side wall 52, a bottom wall 54 and an upper wall 56. The upper wall 56 is opposite the bottom wall 54. The connecting module 46 further comprises a pivot 58 for tilting the support member 24 and a return member 60 for returning the support member 24 toward the armature 44, more specifically toward the upper wall 56, for example a spring.
The connecting module 46 further comprises a stop bearing A capable of limiting the rotation of the support members 24.
The upper wall 56 is fastened to the armature 44 and extends perpendicular to the axis of translation X.
The spring 60 extends parallel to the axis of translation X and has a first end 62 and a second end 64. The first end 62 is connected to the upper wall 56 of the connecting module 46 and the second end 64 is connected to the support member 24 at an anchoring point P of the support member 24.
The pivot 58 advantageously extends parallel to the axis of rotation Y, and for example protrudes from the bottom wall 54 toward the upper wall 56. The pivot 58 comprises a resting edge R that extends in the same way parallel to the axis of rotation Y. The support member 24 rests on the pivot 58, more specifically on the resting edge R of the support member 24.
Preferably, the anchor point P is situated away from the axis of translation X, i.e., the anchoring point P is offset relative to the axis of translation X. Also preferably, the pivot 58 and the resting edge R of the pivot 58 are situated on the axis of translation X.
In
As indicated above and as shown in
The feature according to which the support member 24 is rotatable has the advantage of not having to make the maximal travel of the electromagnet 46 be equal to the sectioning distance, which would be particularly expensive.
According to the invention, the sectioning distance ds is greater than the cutoff distance dc. In fact, the sectioning distance ds must be particularly large to allow effective and reliable sectioning of the electrical circuit 22.
The sectioning distance ds is comprised between 1 mm and 12 mm, preferably comprised between 5 and 9 mm, and in particular equal to 6 mm.
The cutoff distance dc is comprised between 0.1 mm and 3 mm, and in particular equal to 1 mm.
Furthermore, the distance traveled by the moving contact 18 between the closed configuration and the maximally open configuration is comprised between 0.2 mm and 1.5 mm.
According to the invention, the cutoff module 6 is connected in parallel to the pair 10 of contacts in which the distance between the moving contact 18 and the stationary contact 14 is smallest when the switch 4 is in the maximally open configuration. In other words, the cutoff module 6 is connected in parallel to the cutoff pair 10. Rapid opening of the mechanical switch 4, and consequently rapid switching of the fault current from the electrical circuit 22 to the cutoff module 6, is thus provided.
Advantageously, and as shown for example in
The stop part 28 is capable of stopping the translational and/or rotational movement of the support member 24 when the switch 4 reaches the maximally open configuration. Preferably, the stop part 28 is positioned across from the moving contact 18 of the cutoff pair 10, on the side of the moving contact 18 opposite the corresponding stationary contact 14 of the same cutoff pair 10.
Thus, the stop part 28 can be put into contact with the moving contact 18 of the pair 10 of contacts in which the distance that separates the moving contact 18 and the stationary contact 14 is smallest when the mechanical switch 4 is in its maximally open configuration.
A second embodiment of the device 102 according to the invention is shown in
Unlike the first embodiment of the device 2, the cutoff module 6 is connected to the support member 24, by means of a metal braid 66. The cutoff module 6 is then connected to the support member 24, and therefore to the moving contact 14, 18, continuously, whether the switch is in the closed, open or maximally open configuration.
A third embodiment of the device 202 according to the invention is shown in
Unlike the first embodiment of the device 2, the moving contacts are situated on the same side of the axis of rotation Y of the support member 24. Furthermore, the support member 24 comprises an electrical connecting element 68. The electrical connecting element 68 is situated on the side opposite the side of the moving contact 18, 20. The electrical connecting element 68 can be put in contact with the stop part 28.
The operation of the first embodiment of the contactor-circuit breaker device 2 according to the invention will now be described in reference to
In
More specifically, curve A depicts the evolution of the current circulating in the cutoff module 6, curve B depicts the evolution of the current passing through the contacts 14, 18 of the cutoff pair 10, curve C depicts the evolution of the current passing through the contacts 16, 20 of the sectioning pair 12, and curve D depicts the evolution of the voltage across the terminals of the device 2.
For better readability of
In the closed position, the mechanical switch 4 is in its metal conduction configuration, i.e., the stationary 14, 16 and moving 18, 20 contacts of each pair 10, 12 are in mechanical contact. This operating phase is shown in
Upon an opening caused by the automatic protection (case of the circuit breaker), following the appearance of a fault current in the electrical circuit 22, or caused by an opening command (case of the contactor), the movement apparatus 26 moves the support member 24.
The support member 24 is moved using the armature 44 such that the mechanical switch 4 goes from the closed configuration to the open configuration in which the moving contacts 18, 20 and the stationary contacts 14, 16 of the pairs 10, 12 of contacts are separated by a non-zero distance. At least one electric arc then appears between at least one of the moving contacts 18, 20 and at least one of the stationary contacts 14, 16 of the pairs 10, 12. This operating phase is shown in
As shown in part VIII of
Next, the support member 24 continues its rectilinear travel until the moving contact 18 of the cutoff pair 10 is in contact with the stop part 28. This configuration is shown in
At the end of this operating phase and as shown in part X of
Next, as shown in
At the beginning of the phase XI, the semiconductor device 8 is blocked so as to force the passage of the current in the varistor 34. The varistor 34 has a voltage Vvar across its terminals. The current in the device 2 decreases rapidly as shown in part XI of
In reference to
The operation of the device 2 when closed, i.e., the closure of the device 2 during reactivation of the circuit breaker or closure of the contactor, takes place as described hereinafter, in reference to
To allow closing of the device 2, it is necessary to remove the confinement member 31. During closing, the device 2 is, in the initial state, in the configuration shown in
Then, the support member 24 is moved so as to place the contacts 16, 20 of the sectioning pair 12 in contact. This operating phase corresponds to
Once only the contacts 16, 20 of the sectioning member 12 are put in contact, the semiconductor device 8 is turned on, such that the current is reestablished in the device 2. This phase corresponds to part XIII′ of
Next, as shown in
Lastly, the moving contact 18 continues its travel until it is alongside the stationary contact 14. Once the moving contact 18 and the stationary contact 14 are alongside one another, and as shown in part XV of
The current circulating in the device 6 decreases until it reaches zero. The current is then completely transferred to a metal conduction.
The device 2 is then in the configuration shown in
The device 2 is closed, and the current circulates in the electrical circuit 22 and no longer circulates in the cutoff module 6.
This operating mode thus makes it possible to preserve the contacts 16, 20 of the sectioning pair 12 from erosion due to electric arcs, and to improve the electrical endurance of the device according to the invention.
The operation of the second embodiment of the device 102 is similar to the operation of the first embodiment of the device 2, with the difference that the cutoff module 6 is continuously connected to the support member 24.
The operation of the third embodiment of the device 202 is similar to the operation of the first embodiment of the device 2, with the difference that in the maximally open configuration, the stop part 28 is in mechanical contact with the electrical connecting element 68. Thus, in the maximally open configuration, the moving contact 18 and the stop part 28 are in electrical contact by means of the support member 24 and the electrical connecting elements 68. The position of the stop part 28 may be optimized so as to minimize the duration of the arc between the contacts 14, 18 of the cutoff pair 10. The stop part 28 and the electrical connecting element 68 are for example in constant contact.
Thus, the contactor-circuit breaker device according to the invention allow it, owing to the translational and/or rotational mobility of the support member 24, to be implemented on contactors-circuit breakers of the state of the art easily. The device according to the invention makes it possible to obtain a fast opening phase, and consequently to obtain fast and effective switching of the current when a fault current appears in the electrical circuit 22.
Number | Date | Country | Kind |
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12 62442 | Dec 2012 | FR | national |
Number | Name | Date | Kind |
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3350525 | Gauthier | Oct 1967 | A |
4709294 | Kim | Nov 1987 | A |
5638038 | Suzuki et al. | Jun 1997 | A |
5841088 | Yamaguchi et al. | Nov 1998 | A |
20110162942 | Garvin et al. | Jul 2011 | A1 |
Number | Date | Country |
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3137321 | Apr 1983 | DE |
WO 2011018113 | Feb 2011 | WO |
Entry |
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Machine translation DE3137321(orig. doc. published Sep. 19, 1981). |
French Preliminary Search Report issued Sep. 9, 2013, in French Application No. 12 62442 filed Dec. 20, 2012 (with English Translation of Categories of Cited Documents), 3 pages. |
Number | Date | Country | |
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20140175060 A1 | Jun 2014 | US |