The present invention relates to a container, in particular for preserving food products, and to a method of manufacturing such a container.
The present invention is applicable to the food sector, and in particular to the preserving of liquid food products such as milk, fruit juices, yoghurt, mineral water and the like, of which the chemical and organoleptic properties can easily be adulterated and degraded.
It is a standard practice for liquid products of the type in question to be bottled in containers fashioned from multilayer or treated paper material, such as paperboard or cardboard faced with one or more layers of an impermeable and antiseptic coating, typically polyethylene among others.
These containers are generally erected from flat blanks cut from a roll of continuous strip material carried by a reel. Each blank prepared in this way will also undergo a scoring operation that serves to impress a plurality of crease lines defining the shape of the container being manufactured.
More particularly, each blank emerges from the scoring operation presenting longitudinal, transverse and angled crease lines. The longitudinal crease lines extend generally along the full length of the blank so that it can be caused by an initial bending operation to assume a substantially tubular shape that will be fixed permanently by a seal or weld applied along one overlapping longitudinal side edge of the blank. The transverse crease lines are located generally near the free transverse edges of the blank and will extend across the full width of the material in such a way as to delimit two opposite end portions which, when subjected to further bending and sealing operations, will establish a closed bottom end and a top outlet portion of the finished container.
The angled crease lines extend typically across the end portions of the blank, between the transverse crease lines and the free transverse edges, and serve to facilitate the steps of forming the bottom end and the outlet portion of the container in production.
Regarding the operation by which the bottom end of the container is formed, this will be accomplished generally by bending and folding the respective end portion along mutually opposed segments of the relative transverse crease line. In this way, with the aid of the angled creased lines, the structure of the end portion can be forced perpendicular to the longitudinal dimension of the relative container, appearing initially as two matching and partly overlapping halves of trapezoidal outline.
After the bending and folding operation, the two trapezoidal halves are sealed along the line of the overlap so as to create a square central portion, corresponding to the bottom end of the container, flanked by two lateral portions of layered structure and triangular outline identifiable as respective stiffening elements, projecting perpendicularly from the structure of the container in production.
The longer base of each triangular stiffening element coincides typically with a respective segment of the transverse crease line delimiting the relative end portion, so that the stiffening elements can be bent along the respective longer bases and folded into a position within the outline of the square central portion, each occupying a plane substantially parallel to the plane occupied by the selfsame central portion. In this situation, the stiffening elements are directed toward one another, converging on the middle of the square central portion.
At this juncture, the stiffening elements undergo a sealing operation by which they are anchored to the middle of the square central portion, thus completing the bottom end of the respective container.
The semi-erected container now undergoes a further bending operation serving to form the outlet portion, which can either be sealed permanently in a totally enclosed configuration or furnished with a neck piece incorporating a removable closure.
Whilst it is true that conventional containers for preserving liquid food products create an environment affording protection from harmful bacterial agents, the applicant discerns that they are by no means free of certain drawbacks concerned mainly with the problem of ensuring that the contents will keep and not spoil, but also with the costs of manufacturing and marketing the containers.
More exactly, the structure of such conventional containers, and specifically the folded bottom end, presents one or more interstitial spaces created by the stiffening elements and affording gaps in which undesirable liquids such as cleansing or flushing fluids can collect and remain trapped until the moment when the container is filled with the liquid food product. Needless to say, the food product will mingle ultimately with these trapped fluids, becoming irreversibly contaminated and degraded.
Attempts to overcome the aforementioned drawback have included the adoption of numerous operations that involve drying and monitoring the conditions internally of the containers in production. However, these operations tend to dictate considerably longer processing times in manufacture, as well as a marked increase in production costs, factors which impact in their turn on the costs of marketing the containers.
The object of the present invention is to overcome the problems presented by the prior art by providing a container, in particular for preserving food products, such as will be devoid of interstitial spaces and offer comparatively modest production and marketing costs.
The stated object and others besides, which will emerge more clearly from the following specification, are substantially realized according to the invention in a container, in particular for preserving food products, consisting in a hollow structure obtainable by bending and sealing at least one substantially flat blank and comprising: a containing portion providing an enclosure in which to accommodate at least one preservable product, presenting at least one side wall furnished with at least one end portion adaptable by bending and sealing operations in such a way as to fashion a bottom end; and an outlet portion located at the end opposite to the bottom end, permanently associated with the side wall of the containing portion and combining to establish the enclosure at least in part, characterized in that the bottom end fashioned from the end portion of the side wall presents at least one area of layered structure delimited by at least one seal positioned to isolate the selfsame area of layered structure from the enclosure of the container, thereby ensuring that the enclosure encompasses a volume devoid of interstitial spaces and/or stagnation points.
According to a further aspect of the invention, the aforementioned objects are realized similarly in a container, in particular for preserving food products, consisting in a hollow structure obtainable by bending and sealing at least one substantially flat blank and comprising: a containing portion providing an enclosure in which to accommodate at least one preservable product, presenting at least one side wall furnished with at least one end portion adaptable by bending and sealing operations in such a way as to fashion a bottom end; and an outlet portion located at the end opposite to the bottom end, permanently associated with the side wall of the containing portion and combining to establish the enclosure at least in part, characterized in that the outlet portion presents at least one spout, by which the food product in the container can be caused to follow a predetermined preferential flow direction, and in that such a spout consists in a part of the outlet portion furnished with at least two crease lines extending divergently toward a free edge of the outlet portion and capable of alternating between a non-operating condition in which the container is closed with the spout retracted into the outlet portion and presenting a substantially flat configuration, and an operating condition in which the container is open with the spout projecting from the selfsame outlet portion.
The objects of the present invention are realized likewise in a method of manufacturing containers, in particular for preserving food products, utilizing a substantially flat blank of material presenting a plurality of crease lines generated by a scoring operation, and comprising the steps of: causing the blank to assume a substantially tubular shape establishing at least one side wall of the container in production; fixing the blank to retain the tubular shape; bending the tubular blank along at least two mutually opposed segments of a transverse crease line delimiting an end portion of the side wall so that the end portion is caused to bend along angled crease lines departing from the transverse crease line and extending convergently toward a free transverse edge of the tubular blank, in such a way as to create a bottom end of the container in production, and at least two mutually opposed stiffening elements of layered structure; fixing the bottom end and the stiffening elements by sealing together at least two joined faces of the free transverse edge presented by the tubular blank; bending the end portion further along mutually opposed segments of the transverse crease line delimiting the stiffening elements so that these same elements are flattened over the bottom end; and securing the stiffening elements to the bottom end, characterized in that it comprises the further step of sealing the layered structure presented by each stiffening element along the corresponding segment of the transverse crease line.
The invention will now be described in detail, by way of example, with the aid of the accompanying drawings, in which:
With reference to the drawings, 1 denotes a container, in its entirety, and in particular a container for preserving food products according to the present invention.
As indicated in
The containing portion 3 comprises at least one side wall 6 presenting an end portion 7 such as can be adapted by a sequence of bending and sealing operations to form a bottom end 8 disposed substantially perpendicular to the longitudinal dimension of the container 1.
Naturally, the description of these two solutions characterizing the shape of the container 1 implies no limitation whatever on the present invention, of which the scope might embrace other shapes and embodiments different to those disclosed by way of example.
The aforementioned outlet portion 5 extends from the end of the containing portion 3 opposite to the bottom end 8, and encompasses the enclosure 4 at least in part. More exactly, the outlet portion 5 presents four faces 5a integral with and angled in relation to the side wall 6, combining to create a substantially frustopyramidal and funnel-like element tapering away from the side wall 6.
As illustrated in
The scope of the invention is in no sense limited by the illustration of the neck piece 9, since the container 1 could be furnished equally well with other systems by means of which to effect a closure and/or to pour or otherwise extract the food product.
Alternatively, and with reference to a third embodiment of the invention, the container 1 can be furnished with an outlet portion 5 fashioned as in
In the example of
In particular, the pouring spout 5d is capable of alternating between a non-operating condition, in which the container 1 is closed and the spout 5d is folded flat into the raised seam closure 5b of the outlet portion 5, and an operating condition in which the container 1 is open and the pouring spout 5d projects from the outlet portion 5, presenting a substantially Vee-shaped cross-sectional profile.
In the case of the bottom end 8, described by way of example with reference to
In particular, each stiffening element 10 presents a layered structure consisting in two thicknesses of material, produced as a result of the end portion 7 being folded double, and a substantially isosceles triangular outline of which the base coincides with one corresponding side of the bottom end 8 and the vertex 10b opposite the base 10a is directed toward the middle of the selfsame bottom end (
It will be observed also that the layered structure of each stiffening element 10 is totally enclosed around the periphery, since the only side left open initially during the bending operation by which the end portion 7 of the side wall 6 is folded and flattened, in other words the base 10a of the triangle, will be closed off by a relative seal 10c effected along this same base 10a (
In like manner to the structure of the bottom end 8 described above, the bottom end 8 of the cylindrical container 1 illustrated in
As illustrated in
In detail, the blank 1a presents four longitudinal crease lines 11a extending along its entire length and delimiting the faces 5a, 6a and 7a of the outlet portion 5, the side wall 6 and the end portion 7 of the side wall, respectively.
The blank 1a also presents two transverse crease lines 11b extending substantially perpendicular to the longitudinal crease lines 11a and at a short distance from respective free transverse edges 12 of the blank. Observing
In addition, the blank 1a presents a set of angled crease lines 11c both on the outlet portion 5, serving to determine the shape of this same portion, and on the end portion 7 of the side wall 6.
More exactly, each face 5a of the outlet portion 5 presents a pair of angled crease lines 11c departing from respective points of intersection between the transverse crease line 11b and the corresponding longitudinal crease lines 11a, and extending convergently toward the respective free transverse edge 12 of the blank. Each angled crease line 11c thus combines with the relative longitudinal crease line 11a to delimit a triangular area 13 that will be offered flat and sealed to a corresponding triangular area 13 delimited by the selfsame longitudinal crease line 11a and an angled crease line 11c presented by the adjoining face 5a.
As discernible from
Like the lines already described, the angled crease lines 11c of the end portion 7 depart from respective points of intersection between the transverse crease line 11b and the corresponding longitudinal crease lines 11a, and extend convergently toward the respective free transverse edge 12 of the blank, in this instance meeting at the selfsame edge 12 and thus delimiting three triangular areas 14 on each of the two faces 7a that will be folded ultimately to create the respective stiffening elements 10.
Referring to
In particular, the transverse crease line 11b delimiting the outlet portion 5 of the container 1 extends the full width of the blank 1a along consecutive curved segments 11d each coinciding with the base of a respective face 5a presented by the outlet portion 5. Similarly, the transverse crease line 11b delimiting the end portion 7 of the side wall 6 extends the full width of the blank 1a along consecutive curved segments 11d each coinciding with the base of a respective face 7a presented by the end portion 7.
In the case of the outlet portion 5, the blank 1a presents a set of angled crease lines 11c departing from respective points of connection joining the curved segments 11d of the transverse crease line 11b and extending toward the relative free transverse edge 12.
As shown in
Observing the end portion 7, or bottom end 8, the blank presents a set of angled crease lines 11c departing from respective points of connection joining the curved segments 11d of the transverse crease line 11b and extending toward the relative free transverse edge 12 of the blank 1a.
More exactly, the angled crease lines 11c presented by the end portion 7 occupy only two faces 7a of this same portion, departing in pairs from respective points of connection joining the curved segments 11d and extending convergently from the selfsame segments to meet at points coinciding with the relative transverse edge 12. The angled crease lines 11c will be seen in
In the example of
In the case of the outlet portion 5, by contrast, the blank 1a presents an auxiliary crease line 12a interposed between the relative transverse crease line 11b delimiting the outlet portion 5 and the relative free transverse edge 12 of the blank. More exactly, the auxiliary crease line 12a extends substantially parallel to the transverse edge 12, delimiting the area 5b of the outlet portion that will be sealed ultimately to close the container 1.
In this type of embodiment, the blank 1a also presents a set of angled crease lines 11c placed differently to the angled crease lines 11c on the outlet portion 5 of the blank 1a shown in
The blank 1a also presents angled crease lines 5c extending between the auxiliary crease line 12a and the relative free transverse edge 12, that is to say across the area that will be sealed to provide the seam closure 5b. It will be seen from
More exactly, the angled crease lines 5c occupying the area of the seam closure 5b extend substantially in divergent pairs toward the transverse edge 12 of the blank 1a in such a way as to define respective triangular areas, each constituting a relative pouring spout 5d of the container 1. In order to give each spout 5d a substantially Vee-shaped profile, the blank 1a also presents a central fold line 12b associated with each pair of angled crease lines 5c occupying the area of the seam closure 5b. The fold line 12b in question bisects the area compassed between the pair of angled crease lines 5c so as to establish the preferential flow path afforded by the spout 5d.
With regard to the method by which the container 1 is erected, the steps involved in forming the container of
Thereafter, the end portion 7 of the side wall 6 undergoes a further bending operation effected along mutually opposed segments of the transverse crease line 11b, serving to establish the bottom end 8 of the container 1, at least in part (
More particularly, the step by which the end portion 7 is bent will be performed preferably on the segments of the crease line 11b coinciding with the faces 7a of the selfsame portion devoid of angled crease lines 11c. Thus, the faces 7a in question are rotated inward and toward the enclosure 4 to the point at which they are positioned substantially perpendicular to the longitudinal dimension of the container 1. During the course of this step, the faces 7a of the end portion 7 furnished with angled crease lines 11c will be forced to deform by the displacement of the first two faces 7a, and to bend ultimately along the selfsame angled lines 11c. In this way, the end portion 7 assumes an outline and a position different to those of the initial tubular configuration.
As illustrated in
By contrast, the faces 7a scored with angled crease lines 11c are bent double and caused to assume a substantially triangular shape generated by the various triangular areas 14 of the blank 1a. These faces 7a likewise are caused to assume positions perpendicular to the longitudinal dimension of the container 1, albeit externally of the square cross-sectional outline.
As discernible in
Once the end portion 7 has been bent and folded, it will be secured hermetically by a seal effected along the joined area 16, forming the bottom end 8 and consequently the containing portion 3 of the container 1, at least in part.
To advantage, the end portion 7 disposed thus perpendicularly to the longitudinal dimension of the container 1 undergoes a further sealing operation designed to separate the stiffening elements 10 geometrically from the bottom end 8 of the container (
After the stiffening elements 10 have been sealed, the terminal portion 7 is bent once more along the segments of the transverse crease line 11b coinciding with the aforementioned bases 10a, in such a way as to fold the stiffening elements 10 over the bottom end 8 of the container (
Once the containing portion 3 of the container 1 has been formed, the outlet portion 5 will likewise be folded and secured by further bending and sealing operations, which in the case of a container 1 as illustrated in
The problems associated with the prior art are overcome in accordance with the present invention, and the stated objects duly realized.
First and foremost, a container 1 according to the invention ensures that liquid food products can be kept over time in optimum condition, and not only products in general, but also those which are particularly delicate and/or perishable.
In particular, with the inclusion of seals 10c applied selectively to areas of layered structure associated with the bottom end 8, namely the stiffening elements 10 created by double-folding the end portion 7 of the side wall 6 and incorporating interstitial spaces, these can be isolated from the main volume of the enclosure 4 and thus prevented from retaining droplets and/or residual traces of undesirable liquids, such as flushing fluids used to cleanse the inside of the container 1, or of the food product itself.
Clearly, by eliminating the risk of stagnation at the bottom of the container, it becomes possible to dispense with all the lengthy and costly procedures connected with inspecting and drying those areas where flushing fluids could linger and contaminate the packaged food product. Accordingly, the related production costs are significantly reduced, as also are the costs of marketing the container 1.
Number | Date | Country | Kind |
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BO2002A 000487 | Jul 2002 | IT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB03/03206 | 7/14/2003 | WO | 1/13/2005 |