CONTAINER AND CONTENT CONTAINING BODY, AND METHOD FOR PRODUCING CONTAINER AND CONTAINER PRODUCING APPARATUS

Abstract

Provided is a container including a container body, and an image on the container body. The image includes a plurality of dented portions and non-dented portions. Each of the dented portions is formed of a plurality of processed portions. The plurality of processed portions are disposed linearly, contacting or overlapping each other along a first scanning direction. A width of each of the dented portions in a second scanning direction orthogonal to the first scanning direction changes cyclically along the first scanning direction. Each of the dented portions has bossed portions along the first scanning direction between adjoining ones of the processed portions.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS

The present application claims priority under 35 U.S.C. § 119 to Japanese Patent Application No. 2021-095557 filed Jun. 8, 2021, Japanese Patent Application No. 2021-095558 filed Jun. 8, 2021, and Japanese Patent Application No. 2022-077077 filed May 9, 2022. The contents of which are incorporated herein by reference in their entirety.

BACKGROUND OF THE INVENTION

Field of the Invention

The present disclosure relates to a container and a content containing body, and a method for producing a container and a container producing apparatus.

Description of the Related Art

In recent years, marine pollution by plastic wastes has become a topic of discussion, and movements for eliminating plastic waste pollution have become active worldwide, and there has been an increasing demand for “cyclical recycling of containers”. In the “cyclical recycling of containers”, recycling companies convert used containers, which have been sorted by type and collected, into flakes that serve as materials of containers, and produce containers again.

In order to promote the “cyclical recycling of containers” smoothly, it is preferable to make sorted collection thorough and complete, material by material such as containers and labels. However, peeling labels from containers for sorted collection is bothersome and has become one constraint against thorough, complete sorted collection. In this regard, there is already a known technique for providing label-less containers by forming images representing information such as names and ingredients directly on the surfaces of containers using a carbon dioxide laser (for example, see Japanese Unexamined Patent Application Publication No. 2011-11819).

Furthermore, with a view to forming a dented pattern by irradiating the surface of a resin print plate with laser light and removing the resin from the portions irradiated with the laser light, conditions such as the wavelength and the pulse energy of an ultraviolet laser, and the spot diameter of the laser light during processing have been disclosed (for example, see Japanese Unexamined Patent Application Publication No. 2006-248191).

SUMMARY OF THE INVENTION

According to an embodiment of the present disclosure, a container includes a container body, and an image on the container body. The image includes a plurality of dented portions and non-dented portions. Each of the dented portions is formed of a plurality of processed portions. The plurality of processed portions are disposed linearly, contacting or overlapping each other along a first scanning direction. A width of each of the dented portions in a second scanning direction orthogonal to the first scanning direction changes cyclically along the first scanning direction. Each of the dented portions has bossed portions along the first scanning direction between adjoining ones of the processed portions.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1A is a view illustrating an example of a letter “A” as an image;

FIG. 1B is an enlarged view of a portion P1 of FIG. 1A;

FIG. 1C illustrates an enlarged exemplary view (a) of a portion P2 of FIG. 1B and a schematic cross-sectional view (b) on arrow A;

FIG. 1D is a photographic view of a portion P1 of FIG. 1A;

FIG. 2A is an enlarged exemplary view of a portion P2 of FIG. 1B when processed portions widely overlap;

FIG. 2B is a photographic view of a portion P1 of FIG. 1A when processed portions widely overlap;

FIG. 3A is a view illustrating an example of a number “4”, which is an image according to a comparative example;

FIG. 3B is a cross-sectional view taken at a position A of FIG. 3A;

FIG. 4 is a view illustrating a method for obtaining a processing ratio, where (a) is an exemplary view of a processed portion, and (b) is a view of a state that a processing ratio is 100%;

FIG. 5A is a view illustrating an example of an image including a plurality of dented portions and non-dented portions;

FIG. 5B is a view illustrating another example of an image including a plurality of dented portions and non-dented portions;

FIG. 5C is a view illustrating another example of an image including a plurality of dented portions and non-dented portions;

FIG. 5D is a view illustrating another example of an image including a plurality of dented portions and non-dented portions;

FIG. 6A is a view illustrating an example of a case where the size of a processed portion constituting a dented portion is less than or equal to a one-dot width of a resolution;

FIG. 6B is a view illustrating another example of a case where the size of a processed portion constituting a dented portion is less than or equal to a one-dot width of a resolution;

FIG. 6C is a view illustrating another example of a case where the size of a processed portion constituting a dented portion is less than or equal to a one-dot width of a resolution;

FIG. 6D is a view illustrating another example of a case where the size of a processed portion constituting a dented portion is less than or equal to a one-dot width of a resolution;

FIG. 7A is an exemplary view illustrating a state of diffuse reflection of light on a surface of a container body before laser processing;

FIG. 7B is an exemplary view illustrating a state of diffuse reflection of light on a surface of a container body in which a plurality of dented portions have been formed by laser processing;

FIG. 7C is an exemplary view illustrating a state of diffuse reflection of light on a surface of a container body in which a plurality of dented portions have been formed by laser processing and on a content;

FIG. 8A is a view illustrating an example of a method for taking a photo of a container body;

FIG. 8B is a view illustrating a state in which white diffusion surfaces are set on side surfaces of a container body in a method for taking a photo of a container body;

FIG. 9 is a schematic view illustrating an image P and a portion Q other than the image on a container body in taking a photo of the container body;

FIG. 10 is a graph plotting a relationship between a G signal and luminosity;

FIG. 11 is a graph plotting a relationship between a luminosity (L*₀) of an image and subjective evaluation score;

FIG. 12 is a graph plotting a relationship between a difference (ΔL*) between a luminosity of an image and a luminosity of a portion other than the image, and subjective evaluation score;

FIG. 13 is a graph plotting a relationship between x and Y included in a mathematical formula: Y=1−exp(−x);

FIG. 14 is a graph plotting a relationship between subjective evaluation score and a visibility value;

FIG. 15 is a graph plotting a relationship between a visibility value and an evaluation rank;

FIG. 16 is a graph plotting a relationship between a processing ratio and a visibility value;

FIG. 17A is a schematic view illustrating an example of a cap of a container;

FIG. 17B is a schematic view illustrating an example of a cap of a container when the cap is opened;

FIG. 18 is a view illustrating an example of a first embodiment of a cap of a container;

FIG. 19 is a view illustrating an example of a container body according to a first embodiment of a container;

FIG. 20 is a view illustrating a relationship between an image and dented portions;

FIG. 21 is a cross-sectional view of FIG. 20 taken along a line A-A;

FIG. 22A is a view illustrating an example of a processed depth, which is shorter than a non-processed depth;

FIG. 22B is a view illustrating an example of a processed depth, which is longer than a non-processed depth;

FIG. 22C is a view illustrating an example of a processed depth, which is equal or similar to a non-processed depth;

FIG. 22D is a view illustrating an example of a processed depth, where a processed depth and a non-processed depth are varied;

FIG. 23 is a view illustrating an example of gradation expression by dented portions;

FIG. 24A is a view illustrating another example of gradation expression by dented portions, illustrating process data of dented portions having no cyclicity;

FIG. 24B is a view illustrating another example of gradation expression by dented portions, illustrating a cross-sectional view of dented portions by crystallization;

FIG. 24C is a view illustrating another example of gradation expression by dented portions, illustrating a plan view of the dented portions by crystallization;

FIG. 25 is a view illustrating an example of a container body according to a second embodiment of a container;

FIG. 26 is a view illustrating an example of a container body according to a third embodiment of a container;

FIG. 27 is a view of a container body according to a third embodiment of a container, seen from an opening portion side;

FIG. 28 is a view illustrating another example of a container body according to a third embodiment of a container;

FIG. 29 is a view of a container body according to a third embodiment of a container, seen from a bottom portion side;

FIG. 30A is a view of a barcode according to a comparative example, seen from an opening portion side;

FIG. 30B is a view illustrating an example of a barcode according to a fourth embodiment of a container;

FIG. 30C is a view of the barcode of FIG. 30B seen from an opening portion side;

FIG. 31A is a view illustrating a container body according to a fifth embodiment of a container;

FIG. 31B is a view illustrating a container body according to a modified example 1 of a fifth embodiment of a container;

FIG. 32 is a view illustrating an example of a container according to a modified example 2 of a fifth embodiment of a container;

FIG. 33A illustrates a scanning electron microscopic oblique view of a trace of modification, seen in a top-downward perspective;

FIG. 33B illustrates a scanning electron microscopic oblique view of a trace of modification, seen in a cross-sectional perspective on arrow D-D of FIG. 33A;

FIG. 34 is a view illustrating an example of a first embodiment of content containing body;

FIG. 35 is a schematic view illustrating an example of a first embodiment of a container producing apparatus;

FIG. 36A is a schematic view illustrating an example of a laser irradiation unit according to a first embodiment of a container producing apparatus;

FIG. 36B is a view illustrating laser light irradiation by a processing laser light array;

FIG. 37 is a block diagram illustrating an example of a hardware configuration of a control unit according to a first embodiment of a container producing apparatus;

FIG. 38 is a block diagram illustrating an example of a functional configuration of a control unit according to a first embodiment of a container producing apparatus;

FIG. 39 is a flowchart illustrating an example of a producing method according to a first embodiment of a container producing apparatus;

FIG. 40 is a view illustrating an example of pattern data;

FIG. 41 is a diagram illustrating an example of a correspondence table between kinds of images and process parameters;

FIG. 42 is a diagram illustrating an example of process parameters;

FIG. 43 is a view illustrating an example of process data;

FIG. 44A is a view illustrating modification of surface conditions of a container body, where modification is by evaporation;

FIG. 44B is a view illustrating modification of surface conditions of a container body, where modification is by melting;

FIG. 45 is a schematic view illustrating an example of a second embodiment of a container producing apparatus;

FIG. 46 is a view illustrating an example of a configuration of an apparatus according to a modified example 1 of a second embodiment of a container producing apparatus;

FIG. 47 is a view illustrating an example of a configuration of an apparatus according to a modified example 2 of a second embodiment of a container producing apparatus;

FIG. 48 is a view illustrating an example of a configuration for irradiating different positions with laser light of different wavelengths according to a third embodiment of a container producing apparatus;

FIG. 49 is a view illustrating an example of temperature control by a producing apparatus according to a fourth embodiment of a container producing apparatus;

FIG. 50 is a block diagram illustrating an example of a functional configuration of a control unit according to a fourth embodiment of a container producing apparatus;

FIG. 51 is a view illustrating an example of an apparatus configured to emit multi-laser beams according to a fifth embodiment of a container producing apparatus;

FIG. 52A is a view illustrating an example of multi-laser beams emitted by an array laser according to a fifth embodiment of a container producing apparatus, illustrating an array in one line;

FIG. 52B is a view illustrating an example of multi-laser beams emitted by an array laser according to a fifth embodiment of a container producing apparatus, illustrating an array in two lines;

FIG. 52C is a view illustrating an example of multi-laser beams emitted by an array laser according to a fifth embodiment of a container producing apparatus, illustrating a staggered two-dimensional array; and

FIG. 52D is a view illustrating an example of multi-laser beams emitted by an array laser according to a fifth embodiment of a container producing apparatus, illustrating a rectangular grid-like two-dimensional array.

DESCRIPTION OF THE EMBODIMENTS

(Container)

A container of the present disclosure includes a container body, and an image on the container body. The image includes a plurality of dented portions and non-dented portions. Each of the dented portions is formed of a plurality of processed portions. The plurality of processed portions are disposed linearly, contacting or overlapping each other along a first scanning direction. A width of each of the dented portions in a second scanning direction orthogonal to the first scanning direction changes cyclically along the first scanning direction. Each of the dented portions has bossed portions along the first scanning direction between adjoining ones of the processed portions.

The present disclosure has an object to provide a container that can be cyclically recycled smoothly and is excellent in visibility of an image formed on a container body.

The present disclosure can provide a container that can be cyclically recycled smoothly and is excellent in visibility of an image.

Laser scanning directions include two directions, namely a main scanning direction and a sub-scanning direction. The main scanning direction and the sub-scanning direction are orthogonal to each other.

The main scanning direction is a direction in which a laser irradiation unit is moved. The sub-scanning direction is a direction in which the container body, which is the laser processing target, is moved.

The first scanning direction is the main scanning direction of laser processing. A second scanning direction is the sub-scanning direction of laser scanning.

Existing carbon dioxide laser processing and infrared wavelength processing have not succeeded in focusing laser light within a sufficiently small spot diameter, and cannot help significant degradation of the resolution. Therefore, these processing techniques cannot form the fonts that are used on the labels. Ultraviolet wavelength processing needs a pulse energy exceeding a process threshold (the pulse energy being defined by an average power output and a cyclic frequency of a laser), and cannot help using a low frequency in order to obtain a high pulse energy. Therefore, even if ultraviolet wavelength processing can process one dot by one pulse, the productivity of ultraviolet wavelength processing significantly depends on the cyclic frequency of the laser light. On the other hand, high-frequency processing cannot help using a low pulse energy, and cannot process one dot by one pulse but needs a plurality of pulses. Therefore, it cannot be helped that the frequency for forming one dot is low and the productivity cannot be improved.

In the present disclosure, a container includes a container body and an image on the container body. The image includes a plurality of dented portions and non-dented portions. Each of the dented portions is formed of a plurality of processed portions. The plurality of processed portions are disposed linearly, contacting or overlapping each other along a first scanning direction. A width of each of the dented portions in a second scanning direction orthogonal to the first scanning direction changes cyclically along the first scanning direction. Each of the dented portions has bossed portions along the first scanning direction between adjoining ones of the processed portions. Hence, a dented portion formed of processed portions disposed linearly overlapping each other has a cyclically changing width in the second scanning direction (sub-scanning direction) (i.e., has protrusions and constrictions in the width direction). This increases the diffuse reflectance of an image and improves the visibility of the image.

Moreover, leaving non-dented portions makes it possible to increase productivity and prevent deformation of a container body by heat generation and color change due to degeneration of the material.

In the present disclosure, the diffusing effect by the plurality of dented portions and non-dented portions makes the image be seen whitely opaque against a region on which no image is formed, and an improved contrast makes the whitely opaque region be seen even whiter. This enables the image to be seen well at a high contrast even if the image includes a lot of information including, for example, minute lines and letters or characters. Hence, it is possible to provide a container on which an image including a lot of information is formed with a good visibility.

Moreover, it is possible to form an image without applying an impurity such as an ink to the container body. This eliminates the need for a step of removing an impurity in the cyclic recycling process, and can also prevent missing of management information due to removal of an ink as an impurity.

Furthermore, making an image whitely opaque enables the image to be seen at a good contrast even when a transparent plastic or transparent glass having a visible light transmissivity is used for the container body.

The container of the present disclosure includes a container body and an image on the container body, the image including a plurality of dented portions and non-dented portions. The container preferably includes a cap of a container.

<Container Body>

For example, the material, shape, size, structure, and color of the container body are not particularly limited and may be appropriately selected depending on the intended purpose.

The material of the container body is not particularly limited and may be appropriately selected depending on the intended purpose.

Examples of the material of the container body include resins and glass. Among these materials, transparent resins or transparent glass are more preferable, and transparent resins are particularly preferable.

Examples of the resins of the container body include polyvinyl alcohol (PVA), polybutylene adipate/terephthalate (PBAT), polyethylene terephthalate succinate, polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), vinyl chloride (PVC), polystyrene (PS), polyurethane, epoxy, biopolybutylene succinate (PBS), polylactic acid blend (PBAT), starch blended polyester resins, polybutylene terephthalate succinate, polylactic acid (PLA), polyhydroxybutyrate/hydroxyhexanoate (PHBH), polyhydroxyalkanoic acid (PHA), bio PET30, biopolyamide (PA) 610, 410, 510, bio PA1012, 10T, bio PA11T, MXD10, biopolycarbonate, biopolyurethane, bio PE, bio PET100, bio PA11, and bio PA1010. One of these resins may be used alone or two or more of these resins may be used in combination. Among these resins, biodegradable resins such as polyvinyl alcohol, polybutylene adipate/terephthalate, and polyethylene terephthalate succinate are preferable in terms of environmental impacts.

The shape of the container body is not particularly limited and may be appropriately selected depending on the intended purpose. Examples of the shape of the container body include a bottle shape, a circular columnar shape, a quadrangular prismatic shape, a box shape, and a pyramidal shape. Among these shapes, a bottle shape s preferable.

The container body having a bottle shape includes an opening portion, a shoulder portion joined to the opening portion, a trunk portion joined to the shoulder portion, and a bottom portion joined to the trunk portion.

The size of the container body is not particularly limited and may be appropriately selected depending on the use of the container.

The structure of the container body is not particularly limited and may be appropriately selected depending on the intended purpose. For example, the container body may have a single-layer structure or a multilayer structure.

Examples of the color of the container body include a colorless transparent color, transparent colors, and opaque colors. Among these colors, a transparent colorless color is preferable.

<Image>

An image including a plurality of dented portions and non-dented portions is formed on the surface of the container body.

The image includes, for example, letters or characters, symbols, graphics, pictures, and codes. Specifically, the image represents information such as a name, ingredients, an identification number, a name of a manufacturer, a date of manufacture, a best-by date, a barcode, a QR code (registered trademark), a recycle mark, or a logo mark.

A dented portion is formed of a plurality of processed portions. The plurality of processed portions are disposed contacting or overlapping each other along a first scanning direction (main scanning direction), and may each have a dot shape or a line shape. The processed portions are preferably circular processed portions or elliptical processed portions in a plan view perspective.

In terms of visibility, it is preferable that a dented portion be disposed linearly along the first scanning direction with a plurality of circular processed portions overlapping each other.

A non-dented portion is a flat region of the container body with no dented portion formed.

In the present disclosure, it is preferable that the width of a dented portion in the second scanning direction (sub-scanning direction) orthogonal to the first scanning direction (main scanning direction) change cyclically along the first scanning direction, and that the dented portion repeatedly have wide portions and narrow portions alternately along the first scanning direction (i.e., that the dented portion have protrusions and constrictions in the width direction). Hence, a dented portion formed of a plurality of processed portions disposed linearly has cyclically formed wide portions and narrow portions that are wide or narrow in the width direction (i.e., protrusions and constrictions in the width direction of the dented portion). This can increase the diffuse reflectance of an image and improve the visibility of the image.

It is preferable that a dented portion have bossed portions along the first scanning direction between adjoining ones of the processed portions, that the bossed portions be formed at predetermined intervals along the first scanning direction, and that the heights of the bossed portions change along the first scanning direction. Hence, a dented portion formed of a plurality of processed portions disposed linearly has cyclically formed wide portions and narrow portions that are wide or narrow in the width direction (i.e., protrusions and constrictions in the width direction of the dented portion). This can increase the diffuse reflectance of an image and improve the visibility of the image.

As illustrated in FIG. 1A, a container body 1 has a letter “A”, which is an image 11. As can be seen from an enlarged view, illustrated in FIG. 1B, of a portion P1 of the letter “A”, the letter “A” as the image 11 includes dented portions 12 each disposed linearly along the first scanning direction with a plurality of processed portions 47 contacting or overlapping each other, and non-dented portions 13. That is, as illustrated in FIG. 1B, the letter “A” as the image 11 is formed of dented portions 12, each of which is a line-shaped aggregate of processed portions 47, and non-dented portions 13.

FIG. 1C illustrates an enlarged view (a) of a portion P2 of FIG. 1B, and a cross-sectional view (b) of a dented portion 12 on arrow A of the enlarged view (a).

The width, in the second scanning direction (sub-scanning direction) orthogonal to the first scanning direction (main scanning direction), of a line-shaped dented portion 12 formed of a plurality of processed portions 47 overlapping each other in the main scanning direction changes cyclically along the first scanning direction, and the dented portion repeatedly has wide portions w1 and narrow portions w2 alternately along the first scanning direction.

The dented portion 12 has bossed portions 48 along the first scanning direction between adjoining ones of the processed portions 47. The bossed portions 48 are formed along the first scanning direction at predetermined intervals. It is preferable that the heights of the bossed portions 48 change along the first scanning direction and that the heights of the bossed portions 48 change in a manner to gradually increase along the first scanning direction.

FIG. 1D is a photographic image of the portion P1, illustrated in FIG. 1A, of the letter “A” laser-processed on the container body.

FIG. 2A is a view of a dented portion 12 in which adjoining processed portions have a wider overlap between each other than in FIG. 1C, where the wider overlap is obtained by change of the laser irradiation pitch. FIG. 2B is a photographic view of an actual processed state of this dented portion 12.

As in the views (a) and (b) illustrated in FIG. 1C, the dented portion 12 is formed linearly with a plurality of processed portions 47 overlapping each other, and has bossed portions 48 that section adjoining processed portions 47. With laser light having a high repeating frequency, adjoining processed portions may be formed to overlap each other in a manner to form a dented portion having no protrusions and constrictions in the width direction. However, by controlling the degree of overlap between adjoining processed portions, it is possible to form protrusions and constrictions in the width direction of a dented portion and change the heights of bossed portions along the first scanning direction (main scanning direction). A linear dented portion having no protrusions or constrictions in the width direction has a V-grooved shape. A dented portion of the present disclosure has protrusions and constrictions in the width direction and bosses and dents in the height direction. This can increase the diffuse reflectance of an image and improve the visibility of the image.

It is possible to form a linear dented portion 12, which is formed of a plurality of processed portions 47 overlapping each other as in the view (a) illustrated in FIG. 1C, by selecting the scanning speed and the repeating frequency of laser light in a manner that the interval between the processed portions in the first scanning direction will be 80 micrometers, provided that the diameter of one processed portion in the first scanning direction is 100 micrometers.

FIG. 3A is a view illustrating an example of a number “4” according to Japanese Patent No. 6517855, which is a comparative example. FIG. 3B is a cross-sectional view taken at a position A of FIG. 3A. In this comparative example, the number “4” is processed by one stroke, using a continuous wave (CW) laser. As a result, a vertical line 119 of the number “4”, formed of a dented portion 117, has a straight line shape having no protrusions and constrictions in the width direction, the width of the vertical line 119 in the second scanning direction orthogonal to the first scanning direction does not change cyclically along the first scanning direction, and the dented portion does not repeatedly have wide portions and narrow portions alternately along the first scanning direction alternately. Hence, the image has a lower diffuse reflectance and a poorer visibility than the present disclosure illustrated in FIG. 1C and FIG. 2A.

It is preferable that a ratio of an area S1 of a processed portion to the sum total of the area S1 of the processed portion and an area S2 of a corresponding non-dented portion in a region between a bossed portion and the next bossed portion both provided along the first scanning direction between adjoining processed portions (the ratio being defined by [(S1/S1+S2)×100]) be 40% or greater but 95% or less.

A processing ratio when a processed portion is a circular processed portion in a plan view perspective can be obtained in the manner described below.

When the interval between the centers of processed portions 47 in the first scanning direction (main scanning direction) is assumed to be a main pitch Ps as the view (a) illustrated in FIG. 4, an angle θ formed by intersections P1 and P2 at which the circumferences of processed portions 47 formed at the main pitch Ps intersect each other, and the center of a processed portion is represented by Mathematical formula (1) and Mathematical formula (2) below.

$\begin{array}{cc}\frac{Ps}{2}=r·\cos \frac{\theta }{2}& \mathrm{Mathematical}\mathrm{formula}\left(1\right)\end{array}$ $\begin{array}{cc}\theta =2{\cos }^{-1}\frac{Ps}{2r}& \mathrm{Mathematical}\mathrm{formula}\left(2\right)\end{array}$

Accordingly, the area S of a hatched portion enclosed within a bowstring P1-P2 as in the view (a) illustrated in FIG. 4 is represented by the following formula: S=½r²(θ−sin θ).

When an ideally laser-processed state within a one-dot size of a given pixel density, obtained by overlapping processed portions 47 each other in the first scanning direction (main scanning direction) and satisfying a relationship: sub-pitch>processed portion diameter, as in the view (b) illustrated in FIG. 4, is assumed to have a processing ratio α of 100%, an area Sd of a processed portion within a rectangular portion S′ indicated by a dotted line is represented by the following formula: Sd=π·r²−2S.

When the interval between processed portions 47 in the second scanning direction (sub-scanning direction) orthogonal to the first scanning direction is defined as a sub-pitch Pf, the processing ratio α is represented by the following formula: α=(Sd/Pf·Ps)×100.

The processing ratio α of a processed portion of a dented portion illustrated in FIG. 1C in which the resolution is 200 dpi (at a sub-pitch of 127 micrometers), the processing diameter is 80 micrometers, and the main pitch is 72 micrometers is about 53%.

The processing ratio α of a processed portion of a dented portion illustrated in FIG. 2A in which the resolution is 200 dpi (at a sub-pitch of 127 micrometers), the processing diameter is 80 micrometers, and the main pitch is 40 micrometers is about 60%.

Hence, it is preferable that the processing ratio α be 40% or greater but 95% or less. When the processing ratio is 40% or greater but 95% or less, it is possible to provide an image having an excellent visibility while maintaining a high productivity.

In the present disclosure, a container includes a container body and an image on the container body. The image includes a plurality of dented portions and non-dented portions. Each of the dented portions is formed of a plurality of processed portions. The plurality of processed portions are disposed linearly along the first scanning direction. The non-dented portions are disposed linearly along the first scanning direction, adjoining the dented portions. The width of each of the dented portions in the second scanning direction orthogonal to the first scanning direction is equal to or different from the width of a non-dented portion in the second scanning direction. This configuration makes the bounding length of the circumference of each processed portion constituting a dented portion shorter and makes the area of non-dented portions smaller than a configuration in which processed portions are disposed discretely in the main scanning direction. Hence, this configuration is less influenced by transmitted light and improves visibility.

Moreover, by providing non-dented portions side by side in the second scanning direction orthogonal to the first scanning direction, it is possible to increase the productivity and prevent deformation of the container body by heat generation and color change due to degeneration of the material.

FIG. 5A to FIG. 5D illustrate specific examples of an image 11 including a plurality of dented portions and non-dented portions.

A dented portion 12 is formed of a plurality of processed portions 47. The plurality of processed portions 47 are disposed linearly along the first scanning direction (main scanning direction). It is preferable that a plurality of circular processed portions 47 be disposed linearly, contacting or overlapping each other along the first scanning direction.

As illustrated in FIG. 5A and FIG. 5B, the width A of a dented portion 12 in the second scanning direction orthogonal to the first scanning direction is different from the width B of a non-dented portion 13 in the second scanning direction orthogonal to the first scanning direction, and the width A is smaller than the width B (A<B).

As illustrated in FIG. 5C and FIG. 5D, the width A of a dented portion 12 in the second scanning direction orthogonal to the first scanning direction is different from the width B of a non-dented portion 13 in the second scanning direction orthogonal to the first scanning direction, and the width A is greater than the width B (A>B).

In terms of visibility, it is preferable that the width A of a dented portion in the second scanning direction be greater than the width B of a non-dented portion in the second scanning direction (A>B). In terms of productivity, it is preferable that the width A of a dented portion in the second scanning direction be smaller than the width B of a non-dented portion in the second scanning direction (A<B).

When dented portions 12 having a dot shape are disposed along the first scanning direction, the dented portions 12 are much influenced by transmitted light through non-dented portions 13 surrounding the processed portions 47. However, when a dented portion 12 is disposed linearly along the first scanning direction with a plurality of processed portions 47 contacting or overlapping each other as illustrated in FIG. 5A and FIG. 5B, the bounding length of the circumference of each processed portion constituting the dented portion is shorter and the areas of non-dented portions 13 surrounding the processed portions 47 are smaller than when processed portions are disposed discretely (in a dot shape) in the main scanning direction. This reduces influence of transmitted light and improves visibility.

By providing non-dented portions 13 between line-shaped dented portions 12 as illustrated in FIG. 5A and FIG. 5B, it is possible to increase the productivity and prevent deformation of the body by heat generation and color change due to degeneration of the material.

Processed portions 47 may be arrayed in any of the longitudinal direction and the latitudinal direction. The width A of a processed portion 47 in the second scanning direction and the width B of a non-dented portion 13 in the second scanning direction each need not be uniform within an image 11. Processed portions 47 and non-dented portions 13 may be disposed randomly.

It is preferable that the ratio of the area of a plurality of dented portions to the area of an image [(area of a plurality of dented portions/area of an image)×100](hereinafter, may be referred to as “processing ratio”) be 40% or greater but 95% or less. When the processing ratio is 40% or greater but 95% or less, it is possible to provide an image having an excellent visibility while maintaining productivity.

The processing ratio can be calculated based on the width A of a circular processed portion 47 constituting a dented portion 12 in the second scanning direction, and the width A of the processed portion 47 in the second scanning direction+the width B of a non-dented portion 13 in the second scanning direction. For example, when forming an image 11 having a resolution of 200 dpi, the processing ratio is A/(A+B). For example, when A is 50 micrometers and B is 76 micrometers, the processing ratio is 40%. For example, when A is 120 micrometers and B is 6 micrometers, the processing ratio is 95%.

In terms of improving visibility, it is preferable that the width A of a dented portion in the second scanning direction (sub-scanning direction) be less than or equal to a dot width C of a predetermined resolution. The predetermined resolution is, for example, 200 dpi.

For example, when forming an image having a resolution of 200 dpi under conditions that, for example, the width C of a minimum one dot in the second scanning direction is 127 micrometers, the width A of a dented portion 12 in the second scanning direction is 30 micrometers, and the width B of a non-dented portion 13 in the second scanning direction is 18.5 micrometers, three lines of dented portions (straight lines) 12 each formed of a plurality of processed portions 47 are laser-processed within the width C of a minimum one dot in the second scanning direction as illustrated in FIG. 6A and FIG. 6B. This enables minuter surface roughening of the surface of the container body, and improves visibility.

The width B of a non-dented portion 13 in the second scanning direction may be any other than 18.5 micrometers, and may be 67 micrometers, in which case, dots or lines are arrayed in two lines, and may be 82 micrometers, in which case, dots or lines are arrayed in 1.5 lines.

Also in these cases, visibility is improved as in the case where the width B of a non-dented portion 13 in the second scanning direction is 18.5 micrometers. Moreover, by additionally satisfying a condition that the processing ratio is 40% or greater but 95% or less at the same time, it is possible to obtain a good visibility and an improved productivity accompanying reduction of the processing area, and to prevent deformation of the container body and degeneration of the material due to heat generation.

Lines or dots formed of processed portions 47 may be arrayed in any of the longitudinal direction and the latitudinal direction. The width A of a processed portion 47 in the second scanning direction and the width B of a non-dented portion 13 in the second scanning direction each need not be uniform within an image 11, and processed portions 47 and non-dented portions 13 may be disposed randomly.

When a plurality of dented portions 12 are formed on the surface of the container body 1 by, for example, laser processing and an image 11 is formed as an aggregate of the dented portions 12 as illustrated in FIG. 7B, the diffuse reflectance on the surface of the container body 1 becomes higher than that before the surface is laser-processed as illustrated in FIG. 7A. That is, a whitely opaque image 11 is formed as illustrated in FIG. 7B. As the plurality of dented portions 12 are aggregated more densely, the degree of white opaqueness becomes higher and the image becomes more seeable, but laser processing consumes more time, productivity becomes lower, and deformation of the container body 1 by heat generation and color change due to degeneration of the material become more likely on the other hand. Therefore, it is preferable to aggregate the dented portions to a degree until which the visibility is not influenced.

The visibility of the image 11 is dependent not only on the diffuse reflectance by the plurality of dented portions 12, but also on the influence of transmitted light from a content 9 contained in the container body 1 (FIG. 7C). When the container body 1 is formed of a transparent material such as a PET bottle or glass, transmitted light from the content 9 contained in the container body 1 is more influential as illustrated in FIG. 7C. When the image 11 is an aggregate of a plurality of dented portions 12 at a density at which productivity does not drop, it is also necessary to take into consideration the influence of transmitted light through non-dented portions 13.

As a result of conducting earnest studies in order to form an image having a good visibility taking into consideration also the processed conditions of the surface of the container body and the content contained in the container body, the present inventor has established a visibility evaluation method that takes into consideration all the influences from the processed conditions and the content.

In the present disclosure, the visibility value represented by Mathematical formula (1) below is preferably 2 or greater, and more preferably 5 or greater.

Visibility value=b₀L*₀·(1−exp(b₁·ΔL*)  Mathematical formula (1)

In Mathematical formula (1), L*₀ represents the luminosity of the image, ΔL* represents the difference between the luminosity of the image and the luminosity of a portion other than the image, b₀ represents a positive real number, and b₁ represents a negative real number.

Next, the visibility evaluation method will be described. The visibility evaluation method takes a photo of the container body, and measures the luminosity that can be sensed from each of the visible image and a portion other than the image.

A photo of the container body is taken in an environment in a darkroom 42 as illustrated in FIG. 8A in order to prevent an undesirable image from being reflected on the surface of the container body 1 depending on the shape of the container body 1. A camera 43 is set as illustrated in FIG. 8A. It is preferable to dispose a flat light source, which serves as a light source 41, at a predetermined angle in order that a component to be regularly reflected from the surface of the container body 1 may not be taken in the photo, and it is preferable to set a pair of white diffusion surfaces 44 on the side surfaces of the container body 1 as illustrated in FIG. 8B in order that the influence from the content 9 in the container body 1 can be reflected in the photo to be taken.

Specifically, the photo is taken under the photo taking conditions described below. As a result, a photo that is close to what is seen in a normal environment can be taken.

<Photo Taking Conditions in the Visibility Evaluation Method>

• • A camera 43, a sample (container body 1), and a light source 41 are set in a darkroom as illustrated in FIG. 8A.
  • The light source is disposed at a diffuse lighting position, which is, for example, a position obliquely above the sample, and is a position at which the light source does not generate a component that is to be sensed by the camera as a regular reflection component from the processed surface, and may be a position obliquely below or a position on the side surfaces.
  • White surfaces are set on the side surfaces of the sample, in order to make it possible to take into consideration the ambient light from the surrounding.
  • The photo taking conditions are set as described below in a manner that the values read as a white color may not be saturated.

Photo Taking Conditions

• • Camera: AREA SCAN CAMERA ACA3088-57 μM available from Basler AG
  • Lens: RICOH LENS FL-CC2514-2M (F1.4 f25 mm ⅔″)
  • Aperture: F1.4
  • Exposure time: 20,000 (microseconds)
  • Photo taking distance: 500 mm
  • Light source: LED tracer

The luminosity of the image and the luminosity of a portion other than the image are measured from the taken photo. As illustrated in FIG. 9, output values from the image P and the portion Q other than the image are converted to luminosity values. As the camera's output values, which are dependent on, for example, the image size, it is preferable to use an average value of an area of about from some square millimeters through some tens of square millimeters, taking into consideration variation of the image size.

The output values can be converted to luminosity values in a manner described below based on values (G signals) to be read by the camera when a photo of a chart having known luminosity values (L*) is taken by the camera in the environment in which the container body is measured, and based on the known luminosity values.

G Signals and Conversion to Luminosity

• • A photo of a color chart (gray chart) having known luminosity values is taken, and outputs are approximated with an n-th order polynomial. For example, the G signals are converted to luminosity values according to a third-order polynomial presented below.

L*=Lab_1st×G1+Lab_2nd×G2+Lab_3rd×G3+Lab_const

Lab_1st=0.461535

Lab_2nd=−0.000281

Lab_3 rd=0.000000

Lab_const=1.211053

FIG. 10 is a graph plotting a relationship between the G signals and luminosity values derived according to the formula presented above. From FIG. 10, the contribution ratio is 0.997.

Subjective Evaluation

For ranking of evaluation samples, samples that have been laser processed under varied conditions are subjectively evaluated with the contents to be contained in the container bodies varied, and subjective evaluation scores are obtained.

• • Samples: Six samples processed under varied conditions
  • Contents: Water, coffee, and tea
  • Subjective evaluation method: Scheffe's Paired Comparison method
  • Raters: Three persons (evaluation is performed twice for each)
  • First evaluation: Water in all samples
  • Second evaluation: Water in two samples, coffee in two samples, and tea in two samples
  • Third evaluation: Water in one sample, coffee in three samples, and tea in two samples
  • Evaluation environment: In an office's living room

FIG. 11 and FIG. 12 plot the relationship between the subjective evaluation scores obtained and the luminosity (L*₀) of the image, and the relationship between the subjective evaluation scores obtained and the difference (ΔL*) between the luminosity of the image and the luminosity of the portion other than the image, respectively. Some samples have a poor correlation, like the samples in the region enclosed by a dotted line in FIG. 11 and FIG. 12. These samples are in any of a condition with a significantly low luminosity (L*₀) of the image and a condition with a small luminosity difference (ΔL*), or in both of these conditions.

A mathematical formula, which is multiplication of the luminosity L*₀ of the image by (1−exp(ΔL*)), is derived as a mathematical formula according to which such samples also have a high correlation. According to Y=(1−exp(−x)), Y becomes closer to 0 as x is reduced as plotted in FIG. 13. Hence, Mathematical formula (1) expresses a tendency that the visibility is poorer as the luminosity difference (ΔL*) is smaller. Hence, the visibility value is represented by Mathematical formula (1) below.

Visibility value=b₀L*₀·(1−exp(b₁ΔL*))  Mathematical formula (1)

In Mathematical formula (1), L*₀ represents the luminosity of the image, ΔL* represents the difference between the luminosity of the image and the luminosity of the portion other than the image, b₀ represents a positive real number and is preferably around 0.2, and b₁ represents a negative real number and is preferably around −0.2.

Mathematica formula (1) expresses characteristics that the visibility is higher as the luminosity of the image is higher, and that the visibility disappears when the luminosity difference between the image and the portion other than the image disappears.

Here, as plotted in FIG. 14, it has turned out that the visibility values represented by Mathematical formula (1) calculated where b₀=0.195 and b₁=−0.193 have a high correlation (R²=0.943) with the subjective evaluation scores (paired comparison method) obtained when the processing conditions and the contents contained in the container body are varied.

<Subjective Evaluation Method>

Regarding samples on which images (letters) are laser-processed under the conditions described below, the images are subjectively evaluated and the visibility of the image is evaluated to five grades. The results are plotted in FIG. 15.

Evaluation Conditions

• • Raters: Thirty persons
  • Samples: Ten kinds of samples in total, each having 5.5 pt letters formed under laser processing conditions varied among the samples, and each containing a content (e.g., water and tea) varied among the samples
  • Evaluation environment: In an ordinary office's living room
  • Rating method: The rating ranks are five-tiered as described below, and the raters subjectively evaluate the images.

[Evaluation Ranks]

1: The image cannot be read

2: The image cannot be read well.

3: The image can be read.

4: The image can be read well

5: The image can be read best.

From the result of FIG. 15, it can be seen that the letter readability is rated to the rank 3 or higher when the visibility value is 2 or higher although the evaluation results are slightly scattered because of the nature of the subjective evaluation, and that all the raters rate the letter readability to the rank 5 (i.e., can be read best) when the visibility value is 6 or higher.

Next, the relationship between the visibility value and the ratio of the area of a plurality of dented portions to the area of the image [(Area of a plurality of dented portions/Area of the image)×100](hereinafter, may be referred to as “processing ratio”) is investigated. It can be seen from FIG. 16 that a region having a low processing ratio has a correlation between the processing ratio and the visibility value, i.e., a poorer visibility along with a lower processing ratio, and that the visibility value is 2 or higher when the processing ratio is 40% or higher and the visibility value is about 6 or higher when the processing ratio is 50% or higher.

Hence, the processing ratio is preferably 40% or higher but 95% or lower. By setting the processing ratio to 40% or higher, it is possible to provide an image having an excellent visibility while maintaining a high productivity. Furthermore, by setting the processing ratio to 50% or higher, it is possible to form an image that would rank the highest in the image subjective evaluation.

<Cap of Container>

For example, the material, shape, size, structure, and color of a cap of a container are not particularly limited and may be appropriately selected depending on the intended purpose.

The material of the cap of a container is not particularly limited and may be appropriately selected depending on the intended purpose. Examples of the material of the cap of a container include resins, glass, metals, and ceramic. Among these materials, resins are preferable in terms of moldability.

As the resin of the cap of a container, the same resins as those of the container body of a container described above can be used.

Examples of the color of the cap of a container include opaque colors and transparent colors. Among these colors, opaque colors are preferable in terms of image readability.

The shape and size of the cap of a container are not particularly limited and may be appropriately selected depending on the intended purpose so long as the opening portion of a container body can be sealed (closed) by the shape and size.

The structure of the cap of a container is not particularly limited and may be appropriately selected depending on the intended purpose. It is preferable that the cap of a container include a first part that is separated from a container body when the cap is opened, and a second part that remains on the container body when the cap is opened.

It is preferable that the side surface of the first part have a boss and recess profile on the surface in order that a hand may not slip when opening the cap. It is preferable that the side surface of the second part not have a boss and recess profile, but have a flat surface.

A cap of a container includes a first part 51 that is separated from a container body when the cap is opened, and a second part 52 that remains on the container body 1 when the cap is opened, as illustrated in FIG. 17A and FIG. 17B. The side surface of the first part 51 has a boss and recess profile 53 on the surface in order that a hand may not slip when opening the cap. The side surface of the second part 52 does not have a boss and recess profile, but has a flat surface.

First Embodiment of a Cap of a Container

Next, image formation on a cap 8 of a container will be described. FIG. 18 is a view illustrating an example of an image formed on a cap 8 of a container. As illustrated in FIG. 18, a one-dimensional barcode 341, which is an example of an image, is formed on the surface of the cap 8 of a container.

In the one-dimensional barcode 341 illustrated in FIG. 18, bar-shaped regions, which are other than whitely opaqued regions formed by irradiating the surface of the black-colored cap 8 of a container with processing laser light, function as the one-dimensional barcode. Because the cap 8 of a container is small, it is preferable to form a short one-dimensional barcode such as an abbreviated code.

Moreover, a barcode may function not only on a whitely opaqued surface, but on a surface modified to any other color than white. Moreover, portions other than modified portions may constitute bars (linear regions) of a barcode, or modified portions may constitute bars.

For example, on-demand formation of, for example, a one-dimensional barcode, which represents the kind of the drink contained in a PET bottle, on a plain surface of a cap closing the PET bottle becomes available PET bottle by PET bottle. This enables as-needed procurement of a cap having a one-dimensional barcode corresponding to the kind of the drink without inventory. Moreover, information display on a cap realized by use of a single kind of a material without use of a label ensures adaptability to recycling.

The embodiments of the container of the present disclosure will be described in detail with reference to the drawings. In the drawings, the same components will be denoted by the same reference numerals, and may not be described repeatedly. For example, the numbers, positions, and shape of the components are not limited to the embodiments, and may be any numbers, positions, and shapes that are suitable for carrying out the present disclosure.

First Embodiment of a Container

FIG. 19 is a schematic view illustrating an example of a first embodiment of a container. A container body 1 illustrated in FIG. 19 is a cylindrical bottle formed of a resin (transparent resin) having a visible light transmissivity. FIG. 19 illustrates the container body 1 put in front of a black screen serving as the background. The background black screen is seen through the transparent container body 1. Alternatively, it is optional to regard instead that a black liquid is contained in the container body 1 and the black liquid in the transparent container body 1 is seen.

As the resin of the container body 1, polyethylene terephthalate (PET) is used.

An image (characters) 11 representing a Japanese term “” is formed on the surface of the container body 1. By the effect of diffusion of ambient light on the image (characters) 11, the image (characters) 11 is seen whitely opaque against the black color of the background or the black color of the liquid in the container body 1. Aggregates of a plurality of lines constituting the five characters included in the Japanese term “” correspond to the image (characters) 11. A region of the container body 1 on which the image (characters) 11 is not formed is a non-dented portion.

FIG. 20 is a view illustrating an example of a relationship between dented portions 12 and non-dented portions 13 formed on a container body 1. An expanded view 111 in FIG. 20 illustrates a part of an image (characters) 11 in an expanded manner. As illustrated in FIG. 20, an image (characters) 11 representing a Japanese term “” is formed on the surface of the container body 1. As illustrated in the expanded view 111 in FIG. 20, the image (characters) 11 is formed of a plurality of dented portions (straight lines) 12. In other words, the image (characters) 11 is formed of aggregates of dented portions (straight lines) 12. Although dented portions (straight lines) 12 are illustrated only in the region illustrated in the expanded view 111 in FIG. 20, the whole of the image (characters) 11 is formed of aggregates of dented portions (straight lines) 12.

The white regions in the aggregates of dented portions (straight lines) 12 are regions in which the surface of the container body has modified conditions. A plurality of dented portions (straight lines) 12 are an example of an aggregate of dented portions. A dented portion (straight line) 12 is an image smaller than the image (characters) 11. More specifically, a dented portion (straight line) 12 is an image formed of a straight line having an area smaller than the sum total of the areas of a plurality of straight lines constituting the image (characters) 11. In this way, the image (characters) 11 is formed, including aggregates of small (minutes) dented portions (straight lines) 12.

FIG. 21 is a cross-sectional view illustrating a cross-sectional shape taken along a line A-A of the expanded view 111 in FIG. 20. Non-dented portions 13 represent the surface of the container body 1. Dented portions 12 represent portions formed as a result of evaporation of the surface of the container body 1 in response to irradiation with processing laser light 20, and correspond to straight lines. The internal surface of the container body is indicated by 123.

A thickness t represents the thickness of the container body 1. A processed depth Hp represents the depth of a dented portion 12. A non-processed depth Hb represents the depth of a non-processed portion.

An interval between adjoining dented portions 12 represents the distance between the centers of the adjoining dented portions 12. The interval P in FIG. 21 represents the interval between adjoining dented portions (straight lines) 12. The width W represents the boldness of a dented portion (straight line) 12. Because the dented portions (straight lines) 12 according to the present embodiment are formed at a cycle, the interval P also corresponds to the cycle at which the dented portions (straight lines) 12 are formed.

The interval P is preferably 0.4 micrometers or greater but 130 micrometers or less. An interval P of 0.4 micrometers or greater enables ambient light to be diffused without being restricted by visible light threshold wavelengths, and can improve contrast of the image (characters) 11 including a plurality of dented portions (straight lines) 12 and non-dented portions 13.

An interval P of 130 micrometers or less can ensure a resolution of 200 dots per inch (dpi), and can make the image (characters) 11 be seen as a whitely opaque pattern at a high contrast by preventing the very dented portions (straight lines) 12 from being seen. An interval P of 50 micrometers or less is more preferable because the very dented portions can be more firmly prevented from being seen.

The embodiment described above has described preferable values of the interval P. When the dented portions have a cyclicity, the preferable values described above can also be applied to the cycle.

The expanded view 111 illustrates an aggregate of dented portions (straight lines) 12 formed at a cycle at regular intervals. The aggregate of dented portions is not limited to such an aggregate. An aggregate of dented portions may be an aggregate of a plurality of dented portions (straight lines) 12 formed noncyclically at irregular intervals, or an aggregate of dented portions formed of, for example, a plurality of dots formed cyclically or noncyclically. When a dented portion is a dot pattern, the image of this dot is a pattern smaller than the image of, for example, the characters 11.

In the present embodiment, the image (characters) 11 is formed of non-dented portions 13 and dented portions 12. When forming dented portions by such a boss and recess profile, it is preferable to provide a depth difference of 0.4 micrometers or greater between non-dented portions 13 and dented portions 12. A depth difference of 0.4 micrometers or greater enables ambient light to be diffused without being restricted by visible light threshold wavelengths, and can improve contrast of the image (characters) 11 formed of a plurality of dented portions 12 and non-dented portions 13.

FIG. 22A to FIG. 22D are views illustrating various examples of a processed depth Hp. FIG. 22A is a view of a case where the processed depth Hp is shorter than a non-processed depth Hb of the container body 1, more specifically, a case where the ratio of the processed depth Hp to the non-processed depth Hb is from 1 or less:9 or greater through 3:7. In this case, the dented portions have an improved stiffness (mechanical strength). For example, when the thickness of the container body 1 is from 100 micrometers through 500 micrometers, the processed depth Hp is 10 micrometers.

FIG. 22B is a view of a case where the processed depth Hp is longer than the non-processed depth Hb of the container body, more specifically, a case where the ratio of the processed depth Hp to the non-processed depth Hb is from 7:3 through 9 or greater:1 or less.

FIG. 22C is a view of a case where the processed depth Hp and the non-processed depth Hb of the container body are equal or similar, more specifically, a case where the ratio of the processed depth Hp to the non-processed depth Hb is from 4:6 through 6:4.

FIG. 22D is a view of a case where the processed depth Hp and the non-processed depth Hb of the container body are varied.

A light intensity control unit 651 of a laser irradiation control unit 65 of a container producing apparatus can adjust the processed depth Hp illustrated in FIG. 22A to FIG. 22D by controlling the light intensity of the laser light to be emitted by a laser light source 21.

Second Embodiment of a Container

According to a second embodiment of a container, an image to be formed on a container body 1 is a picture, which is formed of a plurality of pixels, each of which is an aggregate of dented portions. The picture, serving as an image can be expressed at multiple gradation levels by pixel-by-pixel variation of the interval between dented portions.

FIG. 23 is a view illustrating an example of gradation expression by pixel-by-pixel variation of the interval between dented portions, illustrating processing target picture data 112 representing the picture corresponding to the image to be formed on the container body 1. Pixels 1121 represented by grid squares in FIG. 23 represent pixels constituting the processing target picture data 112. The processing target picture data 112 is formed of a plurality of pixels 1121.

In the present embodiment, a dented portion is a dot pattern, and each of the plurality of pixels 1121 is formed of an aggregate of dot data 1122. Dot data 1122 represented by a black region in the processing target picture data 112 corresponds to a region in which the conditions of the container body are modified by irradiation with processing laser light 20.

In FIG. 23, the interval between adjoining dot data 1122 is greater as the illustrated arrow is ascended more upward, whereas the interval between adjoining dot data 1122 is shorter as the illustrated arrow is descended more downward. As the interval between adjoining dot data 1122 is greater, ambient light diffusibility on the dot patterns formed on the container body 1 is lower, and a whitely opaqued image has a lower density. On the other hand, as the interval between adjoining dot data 1122 is shorter, ambient light diffusibility on the dot patterns formed on the container body 1 is higher, and a whitely opaqued image has a higher density.

Pixel-by-pixel variation of the interval between dented portions in this way enables expression of gradations (darkness or lightness) in the picture.

FIG. 23 illustrates an example of gradation expression depending on the interval between dot patterns having cyclicity. The gradation expression method is not limited to this method. FIG. 24A to FIG. 24C are views illustrating other examples of gradation expression by dented portions. FIG. 24A is a view illustrating process data of dented portions having no cyclicity. In FIG. 24A, a pixel 180 represents one pixel. A pixel 180 is formed of rectangular dot data arranged noncyclically. The directions indicated by the illustrated arrow indicate the degree of darkness or lightness of the pixel density. As the number of dot data in a pixel 180 is greater, the density is higher.

The intervals Pd1 to Pd4 in FIG. 24A indicate the intervals between adjoining dot data in various dot data arrangement patterns in the pixels 180, and correspond to the intervals between dot patterns when dot patterns are formed on a container body 1.

FIG. 24B illustrates a cross-sectional view of dented portions formed by variation of a crystallized state. FIG. 24C illustrates a plan view of FIG. 24B.

FIG. 24B and FIG. 24C illustrate an example of varying a crystallization depth D by which the surface of a container body 1 is crystallized, to vary ambient light diffusibility by dented portions and consequently vary the density of an image. As the crystallization depth D is greater, ambient light diffusibility is higher, and the density of whiteness achieved by white opaquing is higher (whiter).

FIG. 25 is a view illustrating an example of a container body 1a according to the second embodiment of the container. Pictures 13 and 14 expressed by multiple gradations are formed on the container body 1a. A picture 15 formed of overlapped letters is also formed.

The pictures 13, 14, and 15 are each formed of a plurality of pixels, each of which is formed of an aggregate of dot patterns, which are dented portions. Gradations are expressed by pixel-by-pixel variation of the interval between adjoining dot patterns. The pictures 13, 14, and 15 are each an example of an image.

As described above, in the second embodiment of the container, an image formed on a container body 1 is a picture, which is formed of a plurality of pixels, each of which is formed of an aggregate of dented portions, and the interval between the dented portions is varied from pixel to pixel. Resulting variation of diffusibility from pixel to pixel enables the density of an image formed on a container body 1 to be varied from pixel to pixel, and the image to be expressed by multiple gradations.

Third Embodiment of a Container

FIG. 26 is a view illustrating an example of a container body 1b according to a third embodiment of a container. The container body 1b of FIG. 26 is a cylindrical bottle formed of an opening portion 101, a shoulder portion 102, a trunk portion 103, and a bottom portion 104. In the third embodiment of the container, an image formed of an aggregate of dented portions is formed on the shoulder portion of the container body 1b including the opening portion, the shoulder portion joined to the opening portion, the trunk portion joined to the shoulder portion, and the bottom portion joined to the trunk portion. This makes the image more seeable when the container body 1b is viewed from the opening portion side.

The opening portion 10 is a guide portion for guiding a content such as a drink into the container body 1b. A cap of a container may be provided in order to close the container body 1b to prevent the content contained in the container body 1b from spilling.

The shoulder portion 102 is a portion joined to the opening portion 101 and having a conical shape having an apex angle at the opening portion 101 side. The trunk portion 103 is a portion joined to the shoulder portion 102 and having a cylindrical shape of which cylindrical axis extends along a direction Y indicated by an arrow in FIG. 26. The shoulder portion 102 is inclined from the surface of the cylinder constituting the trunk portion 103.

The bottom portion 104 is a bottom portion of the container body 1b joined to the trunk portion 103.

Characters 16 representing a Japanese term “” and a barcode 17 are formed on the shoulder portion 102 of the container body 1b. The characters 16 and the barcode 17 are formed of aggregates of dented portions.

FIG. 27 is a view of the container body 1b seen from the opening portion 101 side. In other words, FIG. 27 is a view of the container body 1b seen from the negative side of the direction Y toward the positive side of the direction Y in FIG. 27. As illustrated in FIG. 27, the characters 16 and the barcode 17 formed on the shoulder portion 102 inclined from the trunk portion 103 face a user (consumer) of the container body 1b when the user views the container body 1b from the opening portion 101 side. Hence, the user can see the characters 16 and the barcode 17 more easily than when the characters 16 and the barcode 17 are formed on the trunk portion 103.

Modified Example 1 of the Third Embodiment of a Container

FIG. 28 is a view illustrating an example of a modified example 1 of the third embodiment of a container. Letters 18, which are an image formed of overlapped letters, are formed on a shoulder portion 102 of a container body 1b of FIG. 28.

In the present embodiment, an image formed of aggregates of dented portions is formed on the shoulder portion 102 of the container body 1b including an opening portion 101, the shoulder portion 102 joined to the opening portion 101, a trunk portion 103 joined to the shoulder portion 102, and a bottom portion 104 joined to the trunk portion 103. This makes the image more seeable when the container body 1b is viewed from the opening portion 101 side.

Hence, for example, when the container body 1b is stored in, for example, a storage case in a state that the bottom portion 104 faces downward, the information displayed by the image is seeable without the container body 1b being taken out from the storage case, and efficient management of the container body 1b or the content of the container body 1b is available. As the case where the container body 1b is stored in, for example, a box in a state that the bottom portion 104 faces downward, there is a case where, for example, the container body 1b is a drink PET bottle, and a plurality of PET bottles are stored in a storage case.

When the bottom of a storage case is transparent or through holes are opened in the bottom of a storage case and the container body 1b stored in the storage case is seeable from the bottom side of the storage case, an image may be formed on the bottom portion 104 of the container body 1b.

Modified Example 2 of the Third Embodiment of a Container

FIG. 29 is a view illustrating an example of a modified example 2 of the third embodiment of a container. FIG. 29 is a view illustrating an example in which an image including a plurality of dented portions and non-dented portions is formed on a bottom portion 104 of a container body 1b. As illustrated in FIG. 29, characters 19 representing a Japanese term “” are formed on the bottom portion 104 as an example of an image.

Formation of an image on the bottom portion 104 makes the information displayed by the image seeable from the bottom side of a storage case without the container body 1b being taken out from the storage case, and enables efficient management of the container body 1b or the content of the container body 1b.

Fourth Embodiment of a Container

FIG. 30C is a view illustrating an example of a container body 1c according to a fourth embodiment of a container. A barcode, which is an example of an image including a plurality of dented portions and non-dented portions, is formed on the container body 1c.

When a shoulder portion of a container is formed in a conical shape having an apex angle at an opening portion side, an image formed on the shoulder portion may be seen to increase in width as the viewing position on the opening portion side goes away from the opening portion.

FIG. 30A is a view of a barcode 171′, which is an image according to a comparative example formed on a shoulder portion 102 of a container body 1c, seen from the opening portion side. As illustrated in FIG. 30A, a rectangular barcode 171′ is seen to be broadened as the viewing position goes away from the opening portion 101. As a result, the barcode 171′ may not be read appropriately from the opening portion 101 side.

Hence, in the fourth embodiment of the container, a barcode 171 that will be seen to decrease in width as the viewing position goes away from the opening portion 101 is formed on the shoulder portion 102. FIG. 30B illustrates an example of such a barcode 171. The negative side in the direction Y in FIG. 30B corresponds to the opening portion 101 side, and the barcode 171 decreases in width as the viewing position goes away from the opening portion 101.

FIG. 30C illustrates a view of the barcode 171 formed on the shoulder portion 102 of the container body 1c, seen from the opening portion 101 side. The barcode 171 is a pattern that is seen to decrease in width as the viewing position goes away from the opening portion 101. Therefore, when the barcode 171 is viewed from the opening portion 101 side, increase in the width of the barcode 171 as the viewing position goes away from the opening portion 101 is offset, and the barcode is seen correctly as a rectangular barcode. It is preferable to optimize the width of the barcode 171 to suit to the inclination angle of the shoulder portion 102 with respect to the trunk portion 103.

In the fourth embodiment of the container, the barcode 171 that decreases in width as the viewing position goes away from the opening portion 101 is formed on the shoulder portion 102. This prevents the barcode 171 from being seen to broaden as the viewing position goes away from the opening portion 101, and enables a code such as the barcode 171 or a QR code (registered trademark) to be read appropriately from the opening portion 101 side. Reading of a code includes not only viewing and reading of the code by a user, but also reading of the code by a reading device such as a barcode reader and a QR code (registered trademark) reader.

Fifth Embodiment of a Container

FIG. 31A is a view illustrating a container body 1 according to a fifth embodiment of a container. The container body 1 of FIG. 31A is formed of a resin or glass having a visible light transmissivity (a transparent resin or transparent glass), and is put in front of a white screen serving as the background. The background white screen is seen through the transparent container body 1. Alternatively, it is optional to regard instead that a white liquid is contained in the transparent container body 1 as a content and the white liquid in the container body 1 is seen through the transparent container body 1.

Characters 22a are formed on the surface of the container body 1 of FIG. 31A. The characters 22a are formed through blackening of the surface of the container body 1 by, for example, carbonization by irradiation with processing laser light. The blackened characters 22a are seen black against the background white color or the white color of the liquid in the container body 1. By blackening the surface of the container body 1 in this way, it is also possible to make an image such as the characters 22a formed of a plurality of dented portions and non-dented portions seeable.

Modified Example 1 of the Fifth Embodiment of a Container

FIG. 31B is a view illustrating a container body 1 according to a modified example 1 of the fifth embodiment of a container. The container body 1 of FIG. 31B is formed of a transparent resin or transparent glass, and is put in front of a black screen serving as the background. The background black screen is seen through the transparent container body 1. Alternatively, it is optional to regard instead that a black liquid is contained in the transparent container body 1 and the black liquid in the container body 1 is seen through the transparent container body 1.

A pattern is formed on the surface of the container body 1 of FIG. 31B through modification of the surface conditions of the container body 1 by irradiation of a region other than characters 22b with processing laser light. The region other than the characters 22b corresponds to an image formed of an aggregate of dented portions.

The region other than the characters 22b has an improved ambient light diffusibility and is seen whitely opaque. The black color of the background screen or the black color of the liquid in the container body 1 is seen through the regions of the characters 22b. It is also possible to make an image representing, for example, the characters 22b seeable in this way.

By also increasing the contrast of an image against the color of a content contained in the container body 1 of a container having a visible light transmissivity, it is possible to provide a container on which a pattern including a lot of information is formed with a good visibility. For example, when a content is black, an image formed on a container is more seeable when the image is whitely opaqued. When a content is white, an image formed on a container is more seeable when the image is blackened.

Modified Example 2 of the Fifth Embodiment of a Container

The fifth embodiment described above has described a bottle such as a PET bottle formed of a resin as an example of a container. However, the container is not limited to such bottles. The container may be a cup formed of glass. FIG. 32 is a view illustrating an example of a cup if serving as a container according to a modified example 2 of the fifth embodiment of a container. As illustrated in FIG. 32, an image 210 formed of an aggregate of dented portions is formed on the cylindrical surface of the cup 1f.

The embodiments described above have described examples in which the container body 1 has a visible light transmissivity, and is put in front of, for example, a black screen serving as the background.

Sixth Embodiment of a Container

Next, a trace of modification on the surface of a container body by irradiation with processing laser light will be described. FIG. 33A and FIG. 33B are scanning electron microscopic (SEM) views of a trace of modification. FIG. 33A is an oblique view seen in a top-downward perspective. FIG. 33B is an oblique view seen in a cross-sectional perspective on arrow D-D of FIG. 33A. In FIG. 33A, a trace of modification 110 is observed.

As illustrated in FIG. 33A and FIG. 33B, the trace of modification 110 includes a dented portion 131 and a bossed portion 132. The dented portion 131 has a first inclined surface 1311 and a bottom portion 1312, and is formed in a bowl-like shape. A dented portion width Dc represents the width of the dented portion 131. A depth dp represents the height (length in the Z axis direction) of the bottom portion 1312 with respect to the surface of a non-patterned region in which no pattern is formed.

The bossed portion 132 has an apex portion 1321 and a second inclined surface 1322, and is formed in a torus-like shape. A torus means a rotating surface obtained by rotating the circumference of a circle. A torus width Dr represents the width of the torus portion of the bossed portion 132 in the radial direction. A height h represents the height (length in the Z axis direction) of the apex portion 1321 with respect to the surface of the non-patterned region.

A trace of modification width W1 represents the width of the whole trace of modification 110. The trace of modification width W1 is, for example, about 100 micrometers. The first inclined surface 1311 and the second inclined surface 1322 are continuous surfaces. Continuous surfaces represent seamless surfaces formed of the same material and having no gap.

As illustrated in FIG. 33, minute dented or bossed portions 113 are formed in the surfaces constituting the dented portion 131 and the bossed portion 132, and the surfaces are roughened. The dented or bossed portions 113 are formed of dented portions and bossed portions having a width smaller than the trace of modification width W1 of the trace of modification 110, and typically formed of dented portions and bossed portions having a width of from 1 micrometer through 10 micrometers.

As illustrated in FIG. 33A, processing debris resulting from processing the trace of modification 110 have scattered between adjoining traces of modification, and roughen the surfaces. The surface roughness of a patterned region 13a is greater than the surface roughness of the non-patterned region due to surface roughening by the dented or bossed portions 113 and the processing debris.

(Container Containing Body)

A content containing body of the present disclosure includes the container of the present disclosure and a content contained in the container.

Examples of the content include drinks, powders, and gases. When the content is a drink, the content often has a color such as a transparent color, a white color, a black color, a brown color, or a yellow color.

First Embodiment of a Content Containing Body

FIG. 34 is a schematic view illustrating an example of a first embodiment of a content containing body. A content containing body 7 of FIG. 34 includes a container body 1, a cap 8 of a container, and a content 9 such as a liquid drink contained in the container body 1. Characters 11 representing a Japanese term “” is formed on the surface of the container body 1.

The content 9 often has a color such as black, brown, or yellow. A threaded portion for threadedly engaging with and fixing the cap 8 of a container is formed on an opening portion of the content containing body 7. A threaded portion for threadedly engaging with the threaded portion formed on the opening portion of the content containing body 7 is formed on the internal side of the cap 8 of a container.

The method for producing the content containing body 7 includes the following three methods.

Method 1: A method of producing a content containing body by forming an image on the container body 1, entering the content 9, and subsequently sealing the container with the cap 8

Method 2: A method of producing a content containing body by entering the content 9, and subsequently sealing the container with the cap 8 and forming an image on the container body 1

Method 3: A method of producing a content containing body by forming an image on the container body 1 while entering the content 9, and subsequently sealing the container with the cap 8.

(Method for Producing a Container and Container Producing Apparatus)

A method for producing a container of the present disclosure is a method for producing the container of the present disclosure, includes an irradiation step of irradiating a container body with laser light to form an image, preferably includes either or both of a rotating step and a moving step, and further includes other steps as needed.

A container producing apparatus of the present disclosure is an apparatus configured to produce the container of the present disclosure, includes an irradiation unit configured to irradiate a container body with laser light to form an image, preferably includes either or both of a rotating unit and a moving unit, and further includes other units as needed.

The spot diameter of the laser light is preferably 1 micrometer or greater but 200 micrometers or less and more preferably 10 micrometers or greater but 100 micrometers or less. When the spot diameter of the laser light is less than 1 micrometer, which is close to the wavelength of visible light, the structure processed with such a beam spot diameter cannot scatter light and make an image be seen whitely opaque. On the other hand, when the spot diameter of the laser light is greater than 200 micrometers, the structure cannot help being seen by a human eye.

It is preferable to form an image by controlling the intensity of the laser light.

It is preferable to form an image by scanning the laser light.

It is preferable to form an image by controlling the intensity of a plurality of laser light beams emitted from a plurality of laser light sources independently.

The method for producing a container of the present disclosure forms an image by irradiating a container body, on which the image is to be drawn, with laser light while rotating the container body.

The apparatus is configured to fix the laser position and move the container, or fix the container and move the laser position.

When moving a container body, an image may be formed under synchronization control of rotating the container body by a predetermined angle, drawing an image with laser, and rotating the container body again by the same angle and drawing an image with laser again, or an image may be drawn with laser on a container body that is rotated at a uniform speed. A container holding position may be the opening portion, the body, or the bottom.

During processing, the container body may be set vertically, horizontally, or obliquely.

The container body may be marked with an image from one side when the container body is passing, for example, a conveyor, or may be marked with images from a plurality of positions at the same time when the container body is passing, for example, a conveyor.

The wavelength of the laser light source is not limited to the ultraviolet band and the visible band, and a wavelength in the near infrared band or the mid-infrared band is also preferable. Specifically, a wavelength region of 1,200 nm or longer but 1,500 nm or shorter is also preferable.

For example, a wavelength in the near-infrared band and the mid-infrared band is preferable because a high-speed operation is available with the wavelength in these bands when making a container body seeable whitely opaque by foaming (thermal modification), and device arraying is also easy with the wavelength in these bands. A wavelength in the ultraviolet band is also preferable because laser light having a high light intensity is available for ablation processing.

Each wavelength band includes a wavelength that has a prominently higher absorptivity into the container body than nearby wavelengths. It is particularly preferable to use such a wavelength.

Table 1 below presents examples of the wavelength having a prominently high absorptivity in each wavelength band. Table 1 presents “approximate wavelength band” on the right column, the wavelength having a prominently high absorptivity in each wavelength band on the left column, and the absorptivity of the wavelength having a prominently high absorptivity on the center column.

TABLE 1
		Approximate
Wavelength	Absorptivity	wavelength band
1660 nm	0.24	1600 nm~1720 nm
2130 nm	0.36	2050 nm~2210 nm
2270 nm	0.65	2200 nm~2340 nm
2340 nm	0.69	2260 nm~2420 nm
2450 nm	0.76	2350 nm~2550 nm
5800 nm	0.44	5700 nm~6000 nm
8030 nm	0.46	7780 nm~8230 nm
9120 nm	0.42	8600 nm~9500 nm
9760 nm	0.28	9600 nm~10100 nm
11500 nm	0.22	11400 nm~11600 nm
13800 nm	0.47	13500 nm~14500 nm

Absorptivity is different depending on, for example, the material or thickness of the container body. By way of example, Table 1 presents values relating to a container body formed of PET and having a thickness of 0.5 mm, and presents wavelengths having an absorptivity of 20% or higher.

Using a laser light source that can emit the wavelengths presented in Table 1, it is possible to secure laser light absorptivity into the container body and form a pattern having a good visibility at a high speed. Specific examples of the laser light source include a YAG laser configured to emit laser light having a wavelength of 1,660 nm.

The embodiments of the container producing apparatus of the present disclosure and the method for producing a container of the present disclosure will be described in detail below with reference to the drawings. In the drawings, the same components will be denoted by the same reference numerals, and may not be described repeatedly. For example, the numbers, positions, and shapes of the components are not limited to the embodiments, and may be any numbers, positions, and shapes that are suitable for carrying out the present disclosure.

First Embodiment of Container Producing Apparatus

FIG. 35 is a view illustrating an example of the configuration of a container producing apparatus 100. The container producing apparatus 100 is configured to form an image including a plurality of dented portions and non-dented portions on the surface of a container body 1. As illustrated in FIG. 35, the container producing apparatus 100 includes a laser irradiation unit 2, a rotating mechanism 3, a holding unit 31, a moving mechanism 4, a dust collecting unit 5, and a control unit 6. The container producing apparatus 100 is configured to hold a container body 1, which is a cylindrical container, rotatably about a cylindrical axis 10 of the container body 1 via a holding unit 31. The container producing apparatus 100 is then configured to cause the laser irradiation unit 2 to irradiate the container body 1 with laser light, to modify the surface conditions of the container body 1 and form an image including a plurality of dented portions and non-dented portions on the surface of the container body 1. The surface conditions of the container body mean the characteristic or conditions of the material (resin) constituting the container body.

The laser irradiation unit 2, which is an example of an irradiation unit, is configured to scan laser light emitted from a laser light source in the direction Y indicated in FIG. 35, and irradiate the container body 1, which is set at the positive side in the direction Z, with processing laser light 20, which is an example of laser light. The laser irradiation unit 2 will be described in detail with reference to FIG. 36A.

The rotating mechanism 3, which is an example of a rotating unit, is configured to hold the container body 1 via the holding unit 31. The holding unit 31 is a coupling member coupled to a motor shaft of an unillustrated motor serving as a driving unit of the rotating mechanism 3, and is configured to insert one end thereof into the opening portion of the container body 1 and hold the container body 1. When the holding unit 31 is rotated by rotation of the motor shaft, the container body 1 held by the holding unit 31 is rotated about the cylindrical axis 10.

The moving mechanism 4, which is an example of a moving unit, is a linear motion stage including a table, and the rotating mechanism 3 is placed on the table of the moving mechanism 4. The moving mechanism 4 is configured to advance and retreat the table in the direction Y to advance and retreat the rotating mechanism 3, the holding unit 31, and the container body 1 in an integrated state in the direction Y.

The moving mechanism 4 of the container producing apparatus 100 may be a mechanism configured to constantly move, such as a conveyor. The container body 1 may be held by the own weights of the container body 1 and the content, or may be simply left put.

The dust collecting unit 5 is an air suctioning device disposed near a portion of the container body 1 to be irradiated with the processing laser light 20. The dust collecting unit 5 is configured to collect plume or dust that may occur during image formation by irradiation with the processing laser light 20 by air suctioning, to prevent contamination of the container producing apparatus 100, the container body 1, and their surroundings by plume or dust.

The control unit 6 is electrically coupled to the laser light source 21, a scanning unit 23, the rotating mechanism 3, the moving mechanism 4, and the dust collecting unit 5 through, for example, cables, and configured to control operations of each unit by outputting control signals.

Under control of the control unit 6, the container producing apparatus 100 causes the rotating mechanism 3 to rotate the container body 1 and the laser irradiation unit 2 to irradiate the container body 1 with the processing laser light 20 scanned in the direction Y, to form an image on the surface of the container body 1 two-dimensionally.

There may be a case where the range of the scanning region over which the processing laser light 20 is scanned in the direction Y by the laser irradiation unit 2 is limited. Therefore, when forming an image over a range broader than the scanning region, the container producing apparatus 100 causes the moving mechanism 4 to move the container body 1 in the direction Y, to shift the position of the container body 1 to be irradiated with the processing laser light 20 in the direction Y. Subsequently, the container producing apparatus 100 causes the laser irradiation unit 2 to scan the processing laser light 20 in the direction Y while causing the rotating mechanism 3 to rotate the container body 1, to form an image on the surface of the container body 1. In this way, an image can be formed on a broader region of the container body 1.

Next, the configuration of the laser irradiation unit 2 will be described. FIG. 36A is a view illustrating an example of the configuration of the laser irradiation unit 2. As illustrated in FIG. 36A, the laser irradiation unit 2 includes a laser light source 21, a beam expander 22, a scanning unit 23, a scanning lens 24, and a synchronization sensing unit 25.

The laser light source 21 is a pulse laser configured to emit laser light. The laser light source 21 is configured to emit laser light having an output power (light intensity) suitable for modifying the surface conditions of the container body 1 to be irradiated with the laser light.

The laser light source 21 can be controlled in, for example, ON or OFF of laser light emission, the emission frequency, and the light intensity. As an example of the laser light source 21, a laser light source having a wavelength of 532 nm, a laser light pulse width of 16 picoseconds, and an average output power of 4.9 W can be used.

The diameter (spot diameter) of the laser light on a region of the surface of the container body 1 to be modified in the surface conditions is preferably 1 micrometer or greater but 200 micrometers or less.

The laser light source 21 may be formed of one laser light source, or a plurality of laser light sources. When a plurality of laser light sources are used, for example, each laser light source may be independently controlled in, for example, ON or OFF, the emission frequency, and the light intensity.

Parallel laser light emitted by the laser light source 21 is expanded in diameter by the beam expander 22 and comes incident into the scanning unit 23.

The scanning unit 23 includes a scanning mirror, of which reflection angle is changed by a driving unit such as a motor. By changing the reflection angle of the scanning mirror, the scanning unit 23 scans the incident laser light in the direction Y. As the scanning mirror, for example, a galvano mirror, a polygon mirror, and a micro electro mechanical system (MEMS) mirror can be used.

The present embodiment has described an example in which the scanning unit 23 scans the laser light one-dimensionally in the direction Y. However, this is non-limiting. The scanning unit 23 may scan the laser light two-dimensionally in the directions X and Y, using a scanning mirror, of which reflection angle is changed in orthogonal two directions.

However, when irradiating the surface of a cylindrical container body 1 with laser light, two-dimensional scanning in the directions X and Y may not be able to help variation of the laser light spot diameter on the surface of the container body 1 along with scanning in the direction X. In such a case, one-dimensional scanning is preferred.

The laser light scanned by the scanning unit 23 serves as the processing laser light 20 with which the surface of the container body 1 is irradiated.

The scanning lens 24 is an f0 lens configured to control the processing laser light 20 scanned by the scanning unit 23 at a constant scanning speed, and condense the processing laser light 20 at a predetermined position on the surface of the container body 1. It is preferable to position the scanning lens 24 and the container body 1 in a manner that the processing laser light 20 has the smallest beam spot diameter in a region of the surface of the container body 1 to be modified in the surface conditions. The scanning lens 24 may be formed of combination of a plurality of lenses.

The synchronization sensing unit 25 is configured to output a synchronization sensing signal used for synchronizing scanning of the processing laser light 20 with the rotation of the container body 1 by the rotating mechanism 3. The synchronization sensing unit 25 includes a photodiode configured to output an electric signal corresponding to the light intensity of the light received, and is configured to output the electric signal of the photodiode to the control unit 6 as a synchronization sensing signal.

FIG. 36A illustrates an example in which the processing laser light is scanned. A processing laser light array for a plurality of processing laser light beams may be provided in a range having a printing width and may scan the plurality of laser beams over the container body 1 in one direction by rotating the container body 1. FIG. 36B is a view illustrating this example, and illustrates a processing laser light array formed of a plurality of laser beams parallel with the container body 1.

Next, the hardware configuration of the control unit 6 of the container producing apparatus 100 will be described. FIG. 37 is a block diagram illustrating an example of the hardware configuration of the control unit 6. The control unit 6 is built up of a computer.

As illustrated in FIG. 37, the control unit 6 includes a central processing unit (CPU) 501, a read only memory (ROM) 502, a random access memory (RAM) 503, a hard disk (HD) 504, a hard disk drive (HDD) controller 505, and a display 506. The control unit 6 also includes an external device connection interface (I/F) 508, a network I/F 509, a data bus 510, a keyboard 511, a pointing device 512, a digital versatile disk rewritable (DVD-RW) drive 514, and a media I/F 516.

The CPU 501 is a processor, and configured to control the operations of the whole control unit 6. The ROM 502 is a memory storing a program, such as an initial program loader (IPL), used for driving the CPU 501.

The RAM 503 is a memory used as a work area of the CPU 501. The HD 504 is a memory storing various data such as a program. The HDD controller 505 is configured to control reading or writing of various data out from or into the HD 504 under control of the CPU 501.

The display 506 is configured to display various information such as a cursor, a menu, a window, letters, or images. The external device connection I/F 508 is an interface configured to couple various external devices. In this case, the external devices are, for example, the laser light source 21, the scanning unit 23, the synchronization sensing unit 25, the rotating mechanism 3, the moving mechanism 4, and the dust collecting unit 5. However, a universal serial bus (USB) memory or a printer may be additionally coupled to the control unit 6.

The network I/F 509 is an interface configured to perform data communication using a communication network. The bus line 510 is, for example, an address bus or a data bus to which various components illustrated in FIG. 37 such as the CPU 501 are electrically coupled.

The keyboard 51 is a kind of an input unit including a plurality of keys for entering letters, numerical values, and various instructions. The pointing device 512 is a kind of an input unit for, for example, selection or execution of various instructions, selection of a processing target, and cursor migration.

The DVD-RW drive 514 is configured to control reading or writing of various data out from or into a DVD-RW 513, which is an example of a detachable recording medium. The medium is not limited to a DVD-RW, and may be, for example, a DVD-R. The media I/F 516 is configured to control reading or writing (storage) of data out from or into a recording medium 515 such as a flash memory.

Next, the functional configuration of the control unit 6 will be described. FIG. 38 is a block diagram illustrating an example of the functional configuration of the control unit 6.

As illustrated in FIG. 38, the control unit 6 includes an image data input unit 61, a dented portion parameter designating unit 62, a storage unit 63, a process data generating unit 64, a laser irradiation control unit 65, a laser scan control unit 66, a container rotation control unit 67, a container move control unit 68, and a dust collection control unit 69.

The CPU 501 illustrated in FIG. 37 executes a predetermined program and outputs control signals through the external device connection I/F 508 to realize the functions of the image data input unit 61, the dented portion parameter designating unit 62, the process data generating unit 64, a laser irradiation control unit 65, the laser scan control unit 66, the container rotation control unit 67, the container move control unit 68, and the dust collection control unit 69. Alternatively, an electronic circuit or an electric circuit such as an application specific integrated circuit (ASIC) or a field-programmable gate array (FPGA) may be added to the hardware configuration of the control unit 6, and may realize part or the whole of the functions of each unit. The function of the storage unit 63 is realized by, for example, the HD 504.

The image data input unit 61 is configured to receive pattern data of the image to be formed on the surface of the container body 1 from an external device such as a personal computer (PC) or a scanner. The pattern data of the image is electronic data including: information representing a pattern such as a code (e.g., a barcode and a QR code (registered trademark)), letters or characters, a graphic, or a photo; and information indicating the kind of the image.

The pattern data of the image is not limited to data input from an external device. A user of the container producing apparatus 100 may input pattern data of an image generated using the keyboard 511 or the pointing device 512 of the control unit 6.

The image data input unit 61 is configured to output the input pattern data of the image to the process data generating unit 64 and the dented portion pattern designating unit 62.

The dented portion parameter designating unit 62 is configured to designate process parameters for forming dented portions. As described above, dented portions are, for example, lines or dots smaller than an image, and serve to improve the contrast and visibility of the image.

The dented portion process parameters are information designating the kind, boldness, and processed depth of a line serving as a dented portion, or, for example, the interval or deployment of adjoining lines in an aggregate of lines, or information designating the kind, size, and processed depth of a dot serving as a dented portion, or, for example, the interval or deployment of adjoining dots in an aggregate of dots.

The kind of a line is information designating, for example, a straight line or a curve. The kind of a dot is information designating the shape of the dot such as a circle, an ellipse, a rectangle, and a rhomboid. In an aggregate of dented portions, the dented portions may be provided cyclically or noncyclically. It is preferable to provide the dented portions cyclically, because parameter designation can be simplified.

The dented portion process parameters suitable for improving visibility are previously defined by experiments or simulations to suit to the kind of the image such as characters or letters, codes, a graphic, or a photo. The storage unit 63 stores a table indicating the correspondence relationship between the kinds of the image and the process parameters.

The dented portion parameter designating unit 62 can acquire and designate any dented portion process parameters, by consulting the storage unit 63 based on the information indicating the kind of the image, input from the image data input unit 61.

The designation method by the dented portion parameter designating unit 62 is not limited to the method described above. The dented portion parameter designating unit 62 may receive user's designations through the keyboard 511 or the pointing device 512 of the control unit 6, and acquire any dented portion process parameters by consulting the storage unit 63 based on the user's designations.

The dented portion parameter designating unit 62 may acquire dented portion process parameters that the user of the container producing apparatus 100 has generated using the keyboard 511 or the pointing device 512 of the control unit 6.

The process data generating unit 64 is configured to generate process data for forming the image formed of an aggregate of dented portions, based on the pattern data of the image and the dented portion process parameters.

The process data includes rotation condition data based on which the rotating mechanism 3 rotates the container body 1, scan condition data based on which the laser irradiation unit 2 scans the processing laser light 20, and irradiation condition data based on which the laser irradiation unit 2 irradiates the container body 1 with the processing laser light 20 synchronously with the rotation of the container body 1, and also includes moving condition data based on which the moving mechanism 4 moves the container body 1 in the direction Y, and dust collection condition data based on which the dust collecting unit 5 collects dust.

The process data generating unit 64 is configured to output the generated process data to each of the laser irradiation control unit 65, the laser scan control unit 66, the container rotation control unit 67, the container move control unit 68, and the dust collection control unit 69.

The laser irradiation control unit 65 includes a light intensity control unit 651 and a pulse control unit 652, and is configured to control irradiation of the container body 1 with the processing laser light 20 by the laser light source 21 based on the irradiation condition data. The laser irradiation control unit 65 is also configured to control the timing at which the container body 1 is irradiated with the processing laser light 20 in a manner to be synchronous with the rotation of the container body 1 by the rotating mechanism 3 based on a synchronization sensing signal from the synchronization sensing unit 25. A known technique such as Japanese Unexamined Patent Application Publication No. 2008-73894 can be applied to the irradiation timing control using a synchronization sensing signal. Therefore, irradiation timing control using a synchronization sensing signal will not be described in detail here.

When the laser light source 21 is formed of a plurality of laser light sources, the laser irradiation control unit 65 performs the control for each of the plurality of laser light sources independently.

The light intensity control unit 651 is configured to control the light intensity of the processing laser light 20. The pulse control unit 652 is configured to control the pulse width and the irradiation timing of the processing laser light 20.

The laser scan control unit 66 is configured to control scanning of the processing laser light 20 by the scanning unit 23 based on the scan condition data. Specifically, the laser scan control unit 66 is configured to control, for example, ON or OFF of scanning mirror drive and the drive frequency.

The container rotation control unit 67 is configured to control, for example, ON or OFF of rotation drive of the container body 1 by the rotating mechanism 3, the rotation angle, the rotation direction, and the rotation speed based on the rotation condition data. The container rotation control unit 67 may rotate the container body 1 continuously in a predetermined rotation direction, or may rotate (sway) the container body 1 in a reciprocating manner within a predetermined angle range such as ±90 degrees by switching the rotation direction.

The container move control unit 68 is configured to control, for example, ON or OFF of moving drive of the container body 1 by the moving mechanism 4, the moving direction, the moving distance, and the moving speed based on the moving condition data.

The dust collection control unit 69 is configured to control, for example, ON or OFF of dust collection by the dust collecting unit 5, and the suctioning air flow rate or flow speed based on the dust collection condition data. A mechanism configured to move the dust collecting unit 5 may be provided to control move of the dust collecting unit 5 in a manner that the dust collecting unit 5 is deployed near the position to be irradiated with the processing laser unit 20.

Next, the producing method by the container producing apparatus 100 will be described. FIG. 39 is a flowchart illustrating an example of a method for producing a container by the container producing apparatus 100.

In the step S51, the image data input unit 61 receives pattern data of an image from an external device such as a PC or a scanner. The image data input unit 61 outputs the received pattern data of the image to the process data generating unit 64 and the dented portion parameter designating unit 62.

Next, in the step S52, the dented portion parameter designating unit 62 designates process parameters for forming dented portions. The dented portion parameter designating unit 62 acquires and designates dented portion process parameters by consulting the storage unit 63 based on the information indicating the kind of the image received by the image data input unit 61.

The order of the operations in the step S51 and the step S52 may be exchanged appropriately, or these steps may be performed in parallel.

Next, in the step S53, the process data generating unit 64 generates process data for forming the image that is formed of an aggregate of dented portions based on the pattern data of the image and the dented portion process parameters. The process data generating unit 64 outputs the generated process data to the laser irradiation control unit 65, the laser scan control unit 66, the container rotation control unit 67, the container move control unit 68, and the dust collection control unit 69.

Next, in the step S54, the laser scan control unit 66 causes the scanning unit 23 to start scanning the processing laser light 20 in the direction Y based on the scan condition data. In the embodiment, in response to the start of scan, the scanning unit 23 continues scanning the processing laser light 20 in the direction Y until a scan stop instruction is issued.

Next, in the step S55, the container rotation control unit 67 causes the rotating mechanism 3 to start rotation drive of the container body 1 based on the rotation condition data. In the embodiment, in response to the start of rotation drive, the rotating mechanism 3 continues rotating the container body 1 until a rotation stop instruction is issued.

Next, in the step S56, the container move control unit 68 causes the moving mechanism 4 to move the container body 1 to the initial position in the direction Y based on the moving condition data in a manner that a predetermined position of the container body 1 may be irradiated with the processing laser light 20. After moving the container body 1 to the initial position is completed, the container move control unit 68 stops the moving mechanism 4.

The order of the operations in the step S54 to the step S56 may be exchanged appropriately, or these steps may be performed in parallel.

Next, in the step S57, the laser irradiation control unit 65 starts control on irradiation of the container body 1 with the processing laser light 20.

Specifically, the laser irradiation unit 2 irradiates the container body 1 with the processing laser light 20 by scanning the processing laser light 20 by one line along the Y direction. Subsequently, the rotating mechanism 3 rotates the container body 1 about the cylindrical axis 10 by a predetermined angle. After the rotation by the predetermined angle, the laser irradiation unit 2 irradiates the container body 1 with the processing laser light 20 by scanning the processing laser light 20 by the next one line. Subsequently, the rotating mechanism 3 rotates the container body 1 about the cylindrical axis 10 by a predetermined angle. Through repetition of these operations, the image is sequentially formed on the surface of the container body 1.

Next, in the step S58, the laser irradiation control unit 65 determines whether image formation on a predetermined region of the container body 1 in the direction Y has finished.

When it is determined in the step S58 that image formation has not finished (step S58, No), the operations from the step S56 are repeated again.

On the other hand, when it is determined in the step S58 that image formation has finished (step S58, Yes), the rotating mechanism 3 stops rotation drive of the container body 1 in response to a stop instruction from the container rotation control unit 67 in the step S59.

Next, in the step S60, the scanning unit 23 stops scanning the processing laser light 20 in response to a stop instruction from the laser scan control unit 66. The laser light source 21 stops emission of the processing laser light 20 in response to a stop instruction from the laser irradiation control unit 65.

The order of the operations in the step S59 and the step S60 may be exchanged appropriately, or these steps may be performed in parallel.

In this way, the container producing apparatus 100 can form an image formed of an aggregate of dented portions on the surface of the container body 1.

Next, examples of various data used in production of the container body 1 will be described.

FIG. 40 is a view illustrating an example of pattern data of an image received by the image data input unit 61.

As illustrated in FIG. 40, the pattern data 611 includes character data 612 representing a Japanese term “”. The character data 612 is the target to be formed on the container body 1 as an image. Aggregates of a plurality of lines constituting the five characters included in the Japanese term “” correspond to the data of the image. Other data than the character data 612 in the pattern data 611 is not the target to be formed on the container body 1.

For example, the pattern data 611 is provided in the form of an image file such as bitmap. The header information of the image file providing the pattern data 611 includes information indicating the kind of the image. In this example, the kind of the image is “character”.

The image data input unit 61 outputs the pattern data 611 including the information indicating “character” to the dented portion parameter designating unit 62 and the process data generating unit 64.

FIG. 41 illustrates an example of a correspondence table stored in the storage unit 63. The correspondence table 631 illustrated in FIG. 41 indicates correspondence relationship between the kinds of images such as letters or characters, codes, graphics, and photos and the dented portion process parameters suitable for improving the visibility of the image. The correspondence relationship is previously defined by experiments or simulations.

The numerical values presented on the “identification information” column in the correspondence table 631 represent information indicating the kind of the image. The information presented on the “kind” column indicates the kind of the image. The information presented on the “parameter” column indicate the name of the file in which the process parameters corresponding to the kind of the image are recorded.

The dented portion parameter designating unit 62 consults the correspondence table 631, reads a file corresponding to the information indicating the kind of the image, and acquires process parameters. In the example of FIG. 40, the kind of the image is “character”. Therefore, the dented portion parameter designating unit 62 reads a file “para1” corresponding to the identification information “1” indicating “character”, acquires process parameters, and outputs the process parameters to the process data generating unit 64.

FIG. 42 is a diagram illustrating an example of process parameters acquired by the dented portion parameter designating unit 62. Parameters matching the items on the “item” column of a process parameter 621 are presented on the “parameter” column.

FIG. 43 is a view illustrating an example of process data generated by the process data generating unit 64. Character data 642 in the process data 641 is formed of a plurality of straight line data corresponding to dented portions. The black regions in the process data 641 correspond to the regions of the container body 1 to be modified in the conditions by irradiation with the processing laser light 20.

FIG. 44A and FIG. 44B are views illustrating examples of surface condition modification on the container body 1 by irradiation with the processing laser light 20.

FIG. 44A illustrates a dented portion 12 formed by evaporating the surface of the container body 1. FIG. 44B illustrates a dented portion 12 formed by melting the surface of the container body 1. In FIG. 44B, edge portions 12a of the dented portion 12 are uplifted, as compared with FIG. 44A.

By modifying the surface shape of the container body 1 in this way, it is possible to form an image including dented portions 12 and non-dented portions 13 on the surface of the container body 1.

The method for forming a shape of a dented portion by evaporating the surface of the container body 1 may, for example, irradiate the surface of the container body 1 with a pulse laser having a wavelength of from 355 nm through 1,064 nm and a pulse width of from 10 fs through 500 nm. As a result, the portion irradiated with the laser beam evaporates, and a minute dented portion is formed in the surface.

Modification of the surface conditions of the container body 1 is not limited to the modifications illustrated in FIG. 44A and FIG. 44B. The surface conditions of the container body may be modified by, for example, yellowing, oxidation reaction, and surface reformation of the surface of the container body formed of a resin material.

As the laser light source 21 used in the container producing apparatus 100, pulse lasers having wavelengths of, for example, 355 nm, 532 nm, and 1,064 nm are used. The pulse width is from some tens of femtoseconds through some hundreds of nanoseconds. In other words, a short pulse laser in the ultraviolet region or the visible region, or an ultrashort pulse laser is used.

As a laser light source having a shorter wavelength is used as the laser light source 21, the spot diameter of the laser light can be smaller. This is preferable for forming an image formed of an aggregate of dented portions.

Second Embodiment of Container Producing Apparatus

FIG. 45 is a view illustrating an example of a configuration of a container producing apparatus 100b according to a second embodiment of a container producing apparatus configured to produce a container body 1b according to the third embodiment of the container. The container producing apparatus 100b is configured to hold the container body 1b in a manner that a cylindrical axis 10 of the container body 1b is along the direction Z. A laser irradiation unit 2 is disposed counter to a shoulder portion 102 of the container body 1b for irradiation of the shoulder portion 102 with processing laser light 20.

The configuration of the container producing apparatus 100b enables the processing laser light 20 to be scanned over the shoulder portion 102, and makes it easy to form an image formed of an aggregate of dented portions.

Modified Example 1 of the Second Embodiment of the Container Producing Apparatus

FIG. 46 is a view illustrating an example of a configuration of a container producing apparatus 100d according to a modified example 1 of the second embodiment of the container producing apparatus. The container producing apparatus 100d is configured to hold a container body 1 in a manner that a cylindrical axis 10 of the container body 1 is along the direction Z. A laser irradiation unit 2 is disposed counter to a trunk portion 103 of the container body 1 for irradiation of the trunk portion 103 with processing laser light 20.

Modified Example 2 of the Second Embodiment of the Container Producing Apparatus

FIG. 47 is a view illustrating an example of a configuration of a container producing apparatus 100e according to a modified example 2 of the second embodiment of the container producing apparatus. The container producing apparatus 100e is configured to hold a container body 1 in a manner that a cylindrical axis 10 of the container body 1 is along the direction Z. Laser irradiation units 2 are disposed counter to a trunk portion 103 of the container body 1 from both of the positive side and the negative side in the direction Y in a manner that the container body 1 is sandwiched between the laser irradiation units 2. The two laser irradiation unit 2 are configured to irradiate the trunk portion 103 of the container body 1 with processing laser light 20 from both of the positive side and the negative side in the direction Y.

The container producing apparatus 100e can form images formed of aggregates of dented portions on both sides of the trunk portion 103 of the container body 1 on the positive side and the negative side in the direction Y. Hence, a rotating mechanism configured to rotate the container body 1 about the cylindrical axis is omitted from the configuration. However, a rotating mechanism may be added to the configuration.

A moving mechanism 4 may be a mechanism configured to constantly move, such as a conveyor. The container body 1 may be held by the own weights of the container body 1 and the content, or may be simply left put. The configuration may include not only two, but also three or more laser irradiation units.

Third Embodiment of a Container Producing Apparatus

FIG. 48 is a view illustrating an example of a container producing apparatus 100e according to a third embodiment of a container producing apparatus configured to irradiate different positions of a container body 1 with laser light of different wavelengths. The container producing apparatus 100e includes laser irradiation units 2a, 2b, and 2c. The laser irradiation unit 2a is configured to irradiate a first surface (e.g., the surface on the negative side in the direction Y in FIG. 48) of the container body 1 with processing laser light 20a having a first wavelength. The laser irradiation unit 2b is configured to irradiate a second surface (e.g., the surface on the positive side in the direction Y in FIG. 48) of the container body 1 with processing laser light 20b having a second wavelength. The laser irradiation unit 2c is configured to irradiate a surface of a cap 8 of a container of the container body 1 with processing laser light 20c having a third wavelength.

Laser light sources of the laser irradiation units 2a, 2b, and 2c can emit the processing laser light 20a, 20b, and 20c. The first wavelength, the second wavelength, and the third wavelength are wavelengths different from one another. However, the wavelengths of all of the light sources need not be different, but some light sources may have the same wavelength. The laser irradiation units 2a, 2b, and 2c can emit the processing laser light in parallel.

For example, when the material of the cap 8 of a container is different from the material of the container body 1 and the absorptivity of the first wavelength into the cap 8 is lower than the absorptivity of the first wavelength into the container body 1, the cap 8 is irradiated with the processing laser light 20b having the second wavelength of which absorptivity into the material of the cap 8 of a container is equal or similar to the absorptivity of the first wavelength into the container body 1. This makes it possible to match the speed at which a pattern is formed on the container body 1 by the processing laser light 20a with the speed at which a pattern is formed on the cap 8 of a container by the processing laser light 20b.

By variation of the first wavelength and the third wavelength from each other, for example, a pattern having a different density from a pattern to be formed on the first surface of the container body 1 by the laser irradiation unit 2a can be formed on the second surface of the container body 1 by the laser irradiation unit 2c.

Fourth Embodiment of a Container Producing Apparatus

FIG. 49 is a view illustrating an example of temperature control by a container producing apparatus 100f according to a fourth embodiment of a container producing apparatus. As illustrated in FIG. 49, the container producing apparatus 100f includes an air blow 321 and a control unit 6f.

The air blow 321 is an air jetting device disposed near a portion of a container body 1 to be irradiated with processing laser light 20. The air blow 321 is configured to blow a portion of the container body 1 irradiated with the processing laser light 20 and having undergone a temperature rise, with air to cool the portion.

Under control of the control unit 6f, the air blow 321 can switch ON or OFF air jetting and change the amount of air to be jetted. Moreover, the air blow 321 may be held on a holding unit such as a robot hand and the holding unit may be driven. This makes it possible to change the position to which air is jetted, in accordance with the position to be irradiated with the processing laser light 20.

Here, the air blow 321 is described as an example of the configuration for cooling a portion of the container body 1 irradiated with the processing laser light 20 and having undergone a temperature rise. This is non-limiting. Any configuration having a cooling function may be employed.

FIG. 50 is a blow diagram illustrating an example of the functional configuration of the control unit 6f. The control unit 6f includes a temperature control unit 70. The temperature control unit 70 includes an environmental temperature control unit 71 and an air blow control unit 72.

The environmental temperature control unit 71 is configured to control a heating unit such as a heater and a cooling unit such as a heat exchanger to control the environmental temperature in the whole interior of the producing apparatus 100f.

The air blow control unit 72 can control, for example, switch ON and OFF of air jetting by the air blow 321, and the amount of air to be jetted.

Fifth Embodiment of a Container Producing Apparatus

FIG. 51 is a view illustrating an example of a configuration for irradiation of multi-laser beams emitted by an array laser according to a fifth embodiment of a container producing apparatus. The multi-laser beams represent two or more laser beams.

As illustrated in FIG. 51, a container producing apparatus 100g includes a laser irradiation unit 2g and a rotating mechanism 3. The laser irradiation unit 2g includes a plurality of semiconductor lasers 351 disposed in an array formation, and a plurality of condenser lenses 352 provided in one-to-one correspondence with the semiconductor lasers 351.

The laser irradiation unit 2g is configured to irradiate a container body 1 with laser beams emitted by the plurality of semiconductor lasers 351 through the condenser lenses 352. The producing apparatus 100g can form a pattern on the surface of the container body 1 by irradiating the container body 1 in parallel with the laser beams emitted by the semiconductor lasers 351 while causing the rotating mechanism 3 to rotate the container body 1.

The laser irradiation unit 2g may include a plurality of optical fibers in one-to-one correspondence with the plurality of semiconductor lasers 351, and may be configured to irradiate the container body 1 with laser beams guided through the optical fibers.

FIG. 52A to FIG. 52D are views illustrating various multi-laser beams emitted by an array laser according to the fifth embodiment of a container producing apparatus. FIG. 52A is a view of an array in one line, FIG. 52B is a view of an array in two lines, FIG. 52C is a view of a staggered two-dimensional array, and FIG. 52D is a view of a rectangular grid-like two-dimensional array. The container producing apparatus 100g according to the fifth embodiment can irradiate the container body 1 with the multi-laser beams illustrated in FIG. 52A to FIG. 52D.

FIG. 58A illustrates an array of, for example, 254 laser beams. This enables a 1-inch width region of the surface of the container body 1 to be irradiated with laser beams in parallel at a pixel size of 100 micrometers.

For example, the multi-beams of FIG. 52A can form a pattern at a high speed with a low-cost configuration. The multi-beams of FIG. 52B can form a pattern at an even higher speed than the multi-beams of FIG. 52A.

The multi-beams of FIG. 52C can increase the density (dot density) of the beams on the container body. The multi-beams of FIG. 52D can form a pattern at an even higher speed than the multi-beams of FIG. 52A and FIG. 52B. The multi-beams of FIG. 52D can also form a two-dimensional pattern without rotating or moving the container body 1.

The embodiments of the container producing apparatus have been described in detail. The present disclosure should not be construed as being limited to the embodiments described above, but various modifications may be made thereunto without departing from the spirit of the present disclosure. For example, the embodiments described above have described an example in which an image including a plurality of dented portions and non-dented portions is formed with processing laser light. Other processing methods such as cutting may also be employed. Aspects of the present disclosure are, for example, as follows.

<1> A container, including:

a container body; and

an image on the container body,

wherein the image includes a plurality of dented portions and non-dented portions,

each of the dented portions is formed of a plurality of processed portions,

the plurality of processed portions are disposed linearly, contacting or overlapping each other along a first scanning direction;

a width of each of the dented portions in a second scanning direction orthogonal to the first scanning direction changes cyclically along the first scanning direction, and

each of the dented portions has bossed portions along the first scanning direction between adjoining ones of the processed portions.

<2> The container according to <1>,

wherein in each of the dented portions, a plurality of circular processed portions are disposed linearly, overlapping each other.

<3> The container according to <1> or <2>,

wherein each of the dented portions repeatedly has wide portions and narrow portions alternately along the first scanning direction.

<4> The container according to any one of <1> to <3>, wherein the bossed portions are formed at predetermined intervals along the first scanning direction.<5> The container according to any one of <1> to <4>,

wherein in a region between any one and next one of the bossed portions provided along the first scanning direction between adjoining ones of the processed portions, a ratio of an area S1 of each of the processed portions to a sum total of the area S1 of the processed portion and an area S2 of a corresponding non-dented portion (the ratio being defined by [(S1/S1+S2)×100]) is 40% or greater but 95% or less.

<6> The container according to any one of <1> to <5>, wherein a visibility value represented by Mathematical formula (1) below is 2 or greater,

Visibility value=b₀·L*₀·(1−exp(b₁·ΔL*)  Mathematical formula (1)

where in Mathematical formula (1), L*₀ represents a luminosity of the image, ΔL* represents a difference between the luminosity of the image and a luminosity of a portion other than the image, b₀ represents a positive real number, and b₁ represents a negative real number.

<7> A method for producing the container according to any one of <1> to <6>, the method including

irradiating the container body with laser light to form the image.

<8> The method for producing the container according to <7>, further including

either or both of rotating the container body about an axis and moving the container body.

<9> The method for producing the container according to <7> or <8>,

wherein a spot diameter of the laser light is 1 micrometer or greater but 200 micrometers or less.

<10> The method for producing the container according to any one of <7> to <9>,

wherein the image is formed under control of an intensity of the laser light.

<11> The method for producing the container according to any one of <7> to <9>,

wherein the image is formed under scanning of the laser light.

<12> The method for producing the container according to any one of <7> to <10>,

wherein the image is formed under independent control of intensities of a plurality of rays of laser light emitted from a plurality of laser light sources.

<13> An apparatus configured to produce the container according to any one of <1> to <6>, the apparatus including

an irradiation unit configured to irradiate the container body with laser light to form the image.

<14> The apparatus configured to produce the container according to <13>, further including

either or both of a rotating unit configured to rotate the container body about an axis and a moving unit configured to move the container body.

<15> A content containing body, including:

the container according to any one of <1> to <6>; and

a content contained in the container.

The container according to any one of <1> to <6>, the method for producing the container according to any one of <7> to <12>, the apparatus configured to produce the container according to <13> or <14>, and the content containing body according to <15> can solve the various problems in the related art and achieve the object of the present disclosure.

Other aspects of the present disclosure are, for example, as follows.

<1> A container, including:

a container body; and

an image on the container body,

wherein the image includes a plurality of dented portions and non-dented portions,

each of the dented portions is formed of a plurality of processed portions,

the plurality of processed portions are disposed linearly along a first scanning direction;

the non-dented portions are disposed linearly along the first scanning direction, adjoining the dented portions;

a width of each of the dented portions in a second scanning direction orthogonal to the first scanning direction is equal to or different from a width of each of the non-dented portions in the second scanning direction.

<2> The container according to <1>,

Wherein a width L1 of each of the dented portions in the second scanning direction and a width L2 of each of the non-dented portions in the second scanning direction satisfy a formula:

40%≤[L1/(L1+L2)]×100≤95%.

<3> The container according to <1> or <2>,

wherein in each of the dented portions, the plurality of processed portions are disposed linearly, contacting or overlapping each other along the first scanning direction.

<4> The container according to any one of <1> to <3>,

wherein a ratio of an area of the plurality of dented portions to an area of the image [(area of the plurality of dented portions/area of the image)×100] is 40% or greater but 95% or less.

<5> The container according to any one of <1> to <4>,

wherein a visibility value represented by Mathematical formula (1) below is 2 or greater,

Visibility value=b₀·L*₀·(1−exp(b₁ΔL*)  Mathematical formula (1)

where in Mathematical formula (1), L*₀ represents a luminosity of the image, ΔL* represents a difference between the luminosity of the image and a luminosity of a portion other than the image, b₀ represents a positive real number, and b₁ represents a negative real number.

<6> The container according to any one of <1> to <5>,

wherein a width of each of the dented portions in the second scanning direction is less than or equal to a one-dot width of a predetermined resolution.

<7> A method for producing the container according to any one of <1> to <6>, the method including

irradiating the container body with laser light to form the image.

<8> The method for producing the container according to <7>, further including

either or both of rotating the container body about an axis and moving the container body.

<9> The method for producing the container according to <7> or <8>,

wherein a spot diameter of the laser light is 1 micrometer or greater but 200 micrometers or less.

<10> The method for producing the container according to any one of <7> to <9>,

wherein the image is formed under control of an intensity of the laser light.

<11> The method for producing the container according to any one of <7> to <9>,

wherein the image is formed under scanning of the laser light.

<12> The method for producing the container according to any one of <7> to <10>,

wherein the image is formed under independent control of intensities of a plurality of rays of laser light emitted from a plurality of laser light sources.

<13> An apparatus configured to produce the container according to any one of <1> to <6>, the apparatus including

an irradiation unit configured to irradiate the container body with laser light to form the image.

<14> The apparatus configured to produce the container according to <13>, further including

either or both of a rotating unit configured to rotate the container body about an axis and a moving unit configured to move the container body.

<15> A content containing body, including:

the container according to any one of <1> to <6>; and

a content contained in the container.

The container according to any one of <1> to <6>, the method for producing the container according to any one of <7> to <12>, the apparatus configured to produce the container according to <13> or <14>, and the content containing body according to <15> can solve the various problems in the related art and achieve the object of the present disclosure.

Claims

1. A container, comprising: a container body; andan image on the container body,wherein the image includes a plurality of dented portions and non-dented portions,each of the dented portions is formed of a plurality of processed portions,the plurality of processed portions are disposed linearly, contacting or overlapping each other along a first scanning direction;a width of each of the dented portions in a second scanning direction orthogonal to the first scanning direction changes cyclically along the first scanning direction, andeach of the dented portions has bossed portions along the first scanning direction between adjoining ones of the processed portions.

2. The container according to claim 1, wherein in each of the dented portions, a plurality of circular processed portions are disposed linearly, overlapping each other.

3. The container according to claim 1, wherein each of the dented portions repeatedly has wide portions and narrow portions alternately along the first scanning direction.

4. The container according to claim 1, wherein the bossed portions are formed at predetermined intervals along the first scanning direction.

5. The container according to claim 1, wherein in a region between any one and next one of the bossed portions provided along the first scanning direction between adjoining ones of the processed portions, a ratio of an area S1 of each of the processed portions to a sum total of the area S1 of the processed portion and an area S2 of a corresponding non-dented portion (the ratio being defined by [(S1/S1+S2)×100] is 40% or greater but 95% or less.

6. The container according to claim 1, wherein a visibility value represented by Mathematical formula (1) below is 2 or greater, Visibility value=b0L*0·(1−exp(b1·ΔL*))  Mathematical formula (1)where in Mathematical formula (1), L*0 represents a luminosity of the image, ΔL* represents a difference between the luminosity of the image and a luminosity of a portion other than the image, b0 represents a positive real number, and b1 represents a negative real number.

7. A method for producing the container according to claim 1, the method comprising irradiating the container body with laser light to form the image.

8. The method for producing the container according to claim 7, further comprising either or both of rotating the container body about an axis and moving the container body.

9. The method for producing the container according to claim 7, wherein a spot diameter of the laser light is 1 micrometer or greater but 200 micrometers or less.

10. The method for producing the container according to claim 7, wherein the image is formed under control of an intensity of the laser light.

11. The method for producing the container according to claim 7, wherein the image is formed under scanning of the laser light.

12. The method for producing the container according to claim 7, wherein the image is formed under independent control of intensities of a plurality of rays of laser light emitted from a plurality of laser light sources.

13. An apparatus configured to produce the container according to claim 1, the apparatus comprising an irradiation unit configured to irradiate the container body with laser light to form the image.

14. The apparatus configured to produce the container according to claim 13, further comprising either or both of a rotating unit configured to rotate the container body about an axis and a moving unit configured to move the container body.

15. A content containing body, comprising: the container according to claim 1; anda content contained in the container.