Plastic containers can be utilized to store a wide variety of items. One type of plastic container is used in a hot-fill process where heated food contents are deposited into a container base without significant prior cooling. The container can then be hermetically sealed for storage and transportation purposes using a flexible foil cover. Due to the heat of the contents, the foil cover can initially expand outwardly. As the contents cool, however, the foil can contract at least partially into the container base so that it has a concave configuration. Moreover, as the contents cool, a vacuum can develop within the container, which can pull the foil cover inward. A plastic lid can also be removably secured to the container base before or after hermetic sealing. As such, the residual heat from the contents can heat the material of the container base and lid making it softer and more prone to deform and stretch. When another container is stacked on top of the container and, more specifically, onto the container lid before the contents have had a chance to cool, the weight of the stacked container can undesirably stretch and can cause permanent deformation of the container lid, which can detract from consumer appeal.
Furthermore, many tubs have a circular footprint. When circular containers are stacked, it can be difficult to quickly and accurately align the containers in a uniform stack and even more difficult to uniformly align any labeling thereon. This problem can also extend to containers having oval or other shaped footprints where there is no structure for aligning the containers with respect to one another. Haphazard stacking and labeling can also undesirably detract from consumer appeal.
A container lid is provided herein having structurally reinforcing ribs therein. The ribs increase the strength of the lid across a central region thereof. Specifically, the lid can have an outer perimeter and the ribs can be spaced inwardly from the outer perimeter. The inwardly spaced ribs can provide a distinct look for consumer differentiation. Additionally, the ribs can be arcuate so that they generally follow a curvature of the outer perimeter of the lid. As such, a label region within the lid central region is preserved, while the lid is still strengthened by the ribs.
The lid can further include two features having vertically undulating surfaces, which can be complementary. More specifically, the lid can include a raised region that extends around a perimeter of the lid. The raised region includes side portions having intermediate low portions and legs that curve upwardly therefrom and end portions having intermediate high portions and legs curving downwardly therefrom. Additionally or alternatively, the lid can include a skirt having an undulating bottom edge. Similarly to the raised region, the skirt bottom edge can include side portions having intermediate low portions and legs that curve upwardly therefrom and end portions having intermediate high portions and legs curving downwardly therefrom.
A container base is also provided herein, which can be sized so that the container lid can be received thereon in a closing engagement. The container base, in one embodiment, includes a lower portion having a footprint sized to fit within the label region of the lid. As such, the container base can be stacked upon the lid, such as when two or more assembled containers are stacked on one another. Moreover, in one form, when the lid and base have a generally oval configuration in a horizontal plane, the ribs of the lid can act to retain and prevent the base from rotating when the containers are stacked on one another. This feature advantageously keeps the containers in a uniform stacked orientation and can also provide a uniform display front for labeling or other advertising.
The container base can further include a side wall having side wall portions and end wall portions. Upper and lower shoulders or ribs extend generally horizontally around the base sidewall and define a label region therebetween. The upper and lower shoulders can also have undulating configurations. In one form, the upper shoulder can include side portions having an intermediate low portion and legs curving upwardly therefrom and end portions having an intermediate high portion and legs curving downwardly therefrom. In a generally opposite configuration, the lower shoulder can have side portions having an intermediate high portion and legs curving downwardly therefrom and end portions having an intermediate low portion and legs curving upwardly therefrom.
A container is provided herein that is uniquely suitable for use in a hot-fill process. Pursuant to this, the container can include strengthening features so that the container, including the lid and/or the base, does not undesirably deform as a result of the heat of the hot-fill process or forces acting on the container during the process or thereafter, such as stacking of the containers or the like. Moreover, the strengthening features can also be utilized to provide secure and uniform stacking of the containers after assembly thereof. With this, the containers have a uniform appearance when stacked, such as on display on a shelf, with labels thereon all uniformly forwardly facing.
More details of one example lid are shown in
As shown, the lid top wall 12 can include a raised peripheral region 32 extending around the perimeter 16 thereof. The raised peripheral region 32 can have a rounded appearance as illustrated, or can have additional edges or planar features as desired, such as a flat upper surface. The raised peripheral region 32 provides a transition between a central region 34 of the top wall 12 and the skirt 14. A top surface 36 of the raised peripheral region 32 can be generally planar or can have a curvilinear or saddle-type structure, as shown. More specifically, side portions 38 of the raised peripheral region 32 have a downward curvature relative to a plane through the top wall portion 12 such that the side portions 38 have an intermediate low point or portion 40 and legs 42 curving upwardly therefrom. The end portions 44 of the raised peripheral region 32 have an upward curvature relation to a plane through the top wall portion 12 such that the end portions 44 have an intermediate high point or portion 46 and legs 48 curving downwardly therefrom. As such, intermediate high point or portions 46 of the raised peripheral region end portions 44 provide the highest points of the raised peripheral region 32, which are preferably generally planar.
As discussed previously, the lid 10 can be subject to both heat and pressure during the hot-fill process and subsequent storage of the filled containers. In order to strengthen the lid 10 against deformation during these processes, the lid 10 can further include one or more ribs 50 extending along portions of the top wall 12 thereof. The ribs 50 protrude from adjacent portions of the top wall 12, which can otherwise be generally planar, as shown. In the illustrated form, the ribs 50 are spaced inwardly from the raised peripheral region 32, so that the ribs 50 are isolated within the lid central region 34. If desired, however, the ribs 50 can extend into the raised peripheral region 32 or other areas of the lid 10. The ribs 50 include a raised central portion 52 and two downwardly tapering end portions 54 that transition the ends 54 of the ribs 50 from a level of the top wall 12 to the raised central portion 52. The ribs 50 can also have breaks therein if desired. Preferably, though not necessarily, the ribs 50 do not intersect the raised peripheral region 32 but rather are entirely spaced therefrom to provide structural support in the central region 34 of the lid 10.
In the illustrated form, the lid 10 can include two ribs 50 that extend across a portion of the lid central region 34. More specifically, the ribs 50 extend along the relatively longer sides 28 of the lid top wall 12 as opposed to the relatively shorter ends 30 thereof because the ribs 50 can extend over a greater portion of the lid 10 and therefore provide more strengthening. Additionally, due to the curvature and relatively shorter width of the ends 30, the sides 28 can be inherently structurally weaker.
Commonly, labels are applied to container lids to advertise brands and/or provide other information regarding the company and product within the container. Due to the ribs 50, however, the central region 34 of the top wall 12, which could otherwise be generally planar and therefore ideal for label placement, is divided into a number of generally planar regions. Moreover, as shown, the perimeter 16 of the lid top wall 12 and the container base outer wall 22 both have rounded configurations, and, more specifically, generally oval footprints. As such, the ribs 50 can have generally complementary arcuate configurations which provide both a distinct aesthetic, but also maximizes a central label region 56 of the top wall 12 that is bordered by the ribs 50. Of course, a label can be placed over the ribs 50 or have openings therein corresponding to the location of the ribs 50.
In one form, the ribs 50 can be configured such that between about 75% and 80% of the space inward of the ribs 50 is bounded by the ribs 50, with between about 20% and 25% of the space is free. In the preferred form, the free space is disposed along the major axis of the lid 10, e.g., near the narrower width ends of the lid 10. This advantageously allows a label on the planar portion of the lid 10 to extend into the space that would otherwise be occupied if the two ribs 50 were instead one contiguous lid. Furthermore, the maximum width of the ribs 50 is at or near the minor axis of the lid 10, while the minimum width of the ribs 50 is closer to the major axis of the lid 10. The minimum height of the ribs 50 can also be closer to the major axis of the ribs 50. Each rib 50 can also be symmetric about the minor axis, while the two ribs 50 are symmetric about the major axis.
An advantageous result of the configuration shown in
Next, as shown in
While this provides a unique appearance for the lid 10, the undulating pattern makes it so that a bottom surface of the lid 10, i.e., the skirt bottom edge 58, is not planar. As such, the lid 10 cannot be stably rested on a planar surface in an upward orientation, i.e., with the top wall 12 facing upward and portions of the skirt 14 resting on the planar surface. Advantageously, the intermediate point or portion 68 of the raised peripheral region end portions 62 and/or an upper surface 36 of the central portion 40 of the ribs 50 can be generally planar so that the lid 10 can be stably rested in a downward orientation. As such, the ribs 50 can support the lid 10 along the sides 28 thereof and the raised peripheral region 32 can support the lid 10 along the ends 30 thereof. This gives the lid 10 four distinct points or portions of support, which provides for secure stacking, storage, and shipment of groups of lids 10.
During transportation, storage, and creation of the filled container, a plurality of lids 10 can be stacked. A common problem that can result from stacking closed lids or contains is that a vacuum can be created between the nested lids. The vacuum can make it difficult to subsequently separate the lids 10. In order to prevent the lids 10 from nesting too closely together and therefore create the aforementioned vacuum, the lids 10 can include a plurality of strengthening or support ribs or braces 73 spanning the cavities 75 created by the raised peripheral region 32 and ribs 50 on a bottom surface 71 of the lid 10, as shown in
As shown in
As discussed previously, the foil cover 77 and the container lid 10 are applied over the container base 20 after the hot-filled contents are deposited therein. Due to the heat of the contents, the foil 77 can initially bubble or dome outwardly so that it contacts the bottom surface 71 of the lid 10. In order to minimize potential damage to the foil cover 77, inboard end portions 79 of the spanning ribs 73 can gradually taper toward the lid central region 34. This minimizes a distinct point of impact on the foil 77, which can undesirably rupture the foil cover 77.
Now details of the container base 20 will be described with reference to
As discussed previously, the bottom wall portion 72 can have a generally oval or track-shaped footprint and, as such, the sidewall 22 can include end wall portions 82 that are arcuate in a horizontal plane and side wall portions 84 extending therebetween. The side wall portions 84 can be arcuate in the horizontal plane as shown or the bottom wall can have a track shaped configuration with generally linear sidewall portions. Moreover, the transition between the bottom wall 72 and the sidewall 22 can be rounded, as illustrated in
In order to strengthen the sidewall 22, the sidewall 22 can further include one or more shoulders or ribs extending thereacross. As shown, the sidewall 22 includes upper 86 and lower shoulders 88 extending generally horizontally around the sidewall 22, which can define a sidewall label area 90 therebetween. The shoulders 86, 88 of the illustrated form take the form of outwardly projecting generally horizontal wall portions, but other suitable forms could also be utilized, such as, inwardly projecting wall portions or ribs that include inwardly and outwardly projecting wall portions. In one form, the lower shoulder 88 can have an upturned inner region formed by a complementary feature in a mold cavity. This can allow the complementary feature of the mold cavity to retain an in-mold label during an in-mold label forming process.
Advantageously, the shoulders 86, 88 can each have non-linear and, more specifically, undulating or saddle-type patterns similar to or opposite of the bottom surface of the lid skirt 14 described above. As shown, the upper shoulder 86 generally complements the curvature of the skirt bottom edge 58 so that it includes side portions 92 with an intermediate low point or portion 94 and legs 96 curving upwardly therefrom and end portions 98 with an intermediate high point or portion 100 and legs 102 curving downwardly therefrom. The lower shoulder 88 can then have a configuration opposite of the upper shoulder 86 so that it includes side portions 104 with an intermediate high point or portion 106 and legs 108 curving downwardly therefrom and end portions 110 with an intermediate low point or portion 112 and legs 114 curving upwardly therefrom.
So configured, the upper and lower shoulders 86, 88 curve toward each other on the side wall portions 84 and curve away from each other on the end wall portions 82. Moreover, the bottom surface 58 of the skirt 14 and the raised peripheral region 32 are generally complementary to the curvature of the upper rib 86. As such, the lid 10 and container base 20 have a complementary aesthetic that provides on-shelf appeal and competitive differentiation. Moreover, having the upper and lower shoulders 86, 88 closer to each other proximate the middle of the side wall portions 84 can advantageously provide for improved rigidity for the side wall 84. Such improved rigidity can be of lesser significance on the end walls 82 due to the end walls 82 having a span less than that of the side walls 84. Thus, vertical label space on the end walls 82 can be increased as compared to the side walls 84 while providing for improved rigidity of the side walls 84.
As briefly discussed above, the containers described herein are configured to be stacked upon one another. Specifically, the container base 20 includes a lower portion 116 bordered by the sidewall lower shoulder 88 and the base bottom wall portion 72. This lower portion 116 is sized and configured to fit in the label region 90 of the lid 10 between the lid ribs 50. The lid ribs 50 act to restrain the stacked container base 20 from rotation and orient the stacked container uniformly with the lower container. As shown, the curvature of the lower shoulder 88 can be generally complementary to the structure of the lid ribs 50 so that the base lower portion 116 fits easily between the lid ribs 50. More specifically, the lower shoulder side intermediate high portion 106 and downwardly curving legs 108 align with the raised central region 52 of the lid ribs 50 and the lower shoulder end intermediate low portion 112 and upwardly curving legs 114 align with the rib-free end portions of the lid central region 34. The tapering ends 54 of the lid ribs 50 align with the transition of the lower shoulder 88 from the side 104 to the end portions 110 thereof.
One advantageous feature provided by the upper shoulder 86 of the container base 20 is that it provides a venting feature when multiple container bases 20 are stacked or nested together. A common problem that can result from stacking tubs or similarly structured containers is that a vacuum can be created between the nested containers. The vacuum can make it difficult to subsequently separate the containers. The undulating pattern of the upper shoulder 86 creates a vent 118 to the interior of the container base 20 with a stacked container base 20 fully inserted therein, as shown in
The vent 118 can also be advantageously utilized for a visual orientation feature. Uniform orientation can be necessary in a high-volume manufacturing process. In one form, the manufacturing process utilizes a stack of container bases from which machinery can remove individual bases as needed. A clear visual indication of the container orientation can aid in maintaining the high speed process. Commonly container bases and lids can include a molded mark for users to use when visually inspecting a stack. With the vent 118, however, a portion of the labeling on the nested container 20 can be seen through the vent 118. Thus, an orientation mark 122 can simply be printed on the labeling of the container base 20 so that it is visible through the vent 118 of a lower container base 20 rather than separately molded into the base 20. This saves manufacturing costs and allows for greater flexibility in the size and nature of the mark.
Due to the generally flexible sidewalls 22, if enough weight is applied to a stack of container bases 20, the bases 20 can deform inwardly so that the upper shoulder 86 slides inwardly off of the lower container top surface 78. As such, a base 20 can be forced into a lower base, which can be referred to as “telescoping,” deforming the container bases and making it difficult to subsequently separate the stack of bases. In order to protect against telescoping, the container base 20 can include a one or more vertical ribs 124 extending from the upper shoulder 86 to the top surface 78 of the base 20 along an interior surface thereof 126. In the form illustrated in
The container base can be sized to fit any desired amount of contents therein. For example, the container of
Those skilled in the art will recognize that a wide variety of modifications, alterations, and combinations can be made with respect to the above described embodiments without departing from the spirit and scope of the invention, and that such modifications, alterations, and combinations are to be viewed as being within the ambit of the inventive concept.
This application is a continuation of application Ser. No. 16/597,562, filed Oct. 9, 2019, which is a continuation of application Ser. No. 14/917,151, filed Mar. 7, 2016, now U.S. Pat. No. 10,479,554, which is a national stage entry based on PCT/US2014/054476, filed Sep. 8, 2014, which claims the benefit of U.S. Provisional Application No. 61/875,595, filed Sep. 9, 2013, each of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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61875595 | Sep 2013 | US |
Number | Date | Country | |
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Parent | 16597652 | Oct 2019 | US |
Child | 17521575 | US | |
Parent | 14917151 | Mar 2016 | US |
Child | 16597652 | US |