The present invention relates to a container bag for liquid in which cells formed in side walls and a bottom wall are filled with fluid such as air to secure the strength to retain a posture, and more specifically, to a container bag having a nozzle apparatus including a spout for dispensing liquid.
The container bag of this kind is sterically formed by folding a synthetic resin sheet. Therefore, it is possible to reduce use of synthetic resin thereby reducing environmental burdens. For this reason, the container bag of this kind is useful to contain liquid for daily use. A rigidity or strength of the container bag of this kind may be enhanced by changing the number of cells in the side walls and the bottom wall, and adjusting a filling pressure of the fluid into the cells. Therefore, the container bag of this kind is expected be provided with a metered dispensing system to serve more than a container bag.
Japanese Patent Laid-Open No. 2011-6137 discloses one example of a packing bag having a metered dispensing system. The packing bag described in Japanese Patent Laid-Open No. 2011-6137 is formed by folding a thermoplastic resin sheet into a bag, and bonding a periphery of the bag. Therefore, a rigidity or strength of the packing bag is very low. A spout is inserted into an upper periphery of the packing bag and bonded with the sheet. A pump dispenser is inserted into the spout, and a tube extends from a main body of the pump dispenser to the vicinity of a bottom of the packing bag to pump up the content. An abutment body is attached to a lower end of the tube to be brought into contact with the bottom of the packing bag. That is, since the packing bag described in Japanese Patent Laid-Open No. 2011-6137 does not have a sufficient strength or rigidity to sustain its form against a vertical load applied thereto, the abutment body receives a load derived from pushing down the pump dispenser.
Japanese Patent Laid-Open No. 2015-42553 discloses another example of a packing bag to which a vertical load or a pushing load is not applied directly. According to the teachings of Japanese Patent Laid-Open No. 2015-42553, the packing bag is suspended on a stand by engaging a spout on which a pump dispenser is mounted so that the load to push down the pump dispenser is received by the stand. Therefore, the packing bag is not subjected to the load when dispensing the content.
Thus, both of the packing bags described in Japanese Patent Laid-Open No. 2011-6137 and Japanese Patent Laid-Open No. 2015-42553 are sterically formed by combining the synthetic resin sheets, therefore, it is possible to reduce use of synthetic resin. However, in the packing bag described in Japanese Patent Laid-Open No. 2011-6137, a special structure of the tube of the pump dispenser and an extra strength of the packing bag are required to realize the metered dispensing function. That is, additional members are required, and hence the use of synthetic resin has to be increased. In addition, even though the packing bag is made of the synthetic resin sheet, waste of the bag after use increases. Thus, the packing bag described in Japanese Patent Laid-Open No. 2011-6137 is not eco-friendly enough.
The packing bag described in Japanese Patent Laid-Open No. 2015-42553 also has the above-explained problems. That is, the additional stand is indispensable to realize the metered dispensing function. Therefore, as the packing bag described in Japanese Patent Laid-Open No. 2011-6137, the use of synthetic resin has to be increased, and waste of the bag after use increases. Thus, the packing bag described in Japanese Patent Laid-Open No. 2015-42553 is also not eco-friendly enough.
In the prior art, there is known a technique to secure the strength or rigidity of a container bag made of sheet material by inflating cells formed in walls with air. Specifically, the sheet is tensioned by a pressure of the air in the cells as sealed compartments thereby enhancing a bending strength and a compression strength. However, if the cell as a sealed compartment is too large, the cell swells excessively inwardly thereby reducing a capacity of the container bag. In order to avoid such disadvantage, a plurality of cells is formed in the wall of the container bag.
However, the air pressure and the tension of the sheet material are not applied to a partition area extending between the cells, and hence the container back would be bent or buckled by an external force at the partition area. Therefore, it is required to enhance the bending strength and the compression strength of the container bags inflated with fluid such as air.
The present invention has been conceived noting the above-explained technical problems, and it is therefore an object of the present invention to provide a container bag in which cells are inflated with fluid to enhance a bending strength or rigidity, and in which a rigidity or strength of a portion deformed by a nozzle apparatus is secured or enhanced.
According to the present invention, there is provided a container bag for liquid having a spout. In the container bag, a closed trunk section is formed by folding a sheet material in which at least two films are laminated together, and bonding peripheries of layers of the sheet material overlapped on each other. The spout has a higher rigidity than a rigidity of the sheet material, and the spout is clamped by the layers of the sheet material in an upper periphery of the trunk section while communicating with an internal space of the trunk section. In order to achieve the above-explained objectives, according to the present invention, a cell is formed between the films of the sheet material forming a side wall of the trunk section by bonding the films together along a straight or curved bonding line, and fluid is injected into the cell to inflate the cell. Specifically, a portion of the cell formed within a width of the spout in a width direction of the trunk section extends downwardly from a site at which the spout is clamped by the layers of the sheet material. In addition, a lower end of the spout is situated lower than an upper end of the cell.
According to the present invention, the lower end of the spout may be clamped by the cells inflated with the fluid.
In the container bag for fluid according to the present invention, a plurality of cells is formed in the trunk section by bonding the films of the sheet material along the bonding line, and each of the cells is inflated with the fluid. The upper ends of the layers of the sheet material clamping the spout are bonded to the spout. In the trunk section, the cells are also formed within the width of the spout, and those cells extend downwardly from the site at which the spout is clamped by the layers of the sheet material. In addition, the lower end of the spout is situated lower than an upper end of the cell in the internal space of the trunk section. That is, the spout is partially overlaps with the cells. Therefore, when the boundary between the site at which the spout is bonded to the layers of the sheet material and the cells is buckled, a reaction force established by the cells inflated with the fluid is applied to the portion of the spout extending downwardly from the above-mentioned boundary thereby preventing a deformation of the trunk section. Specifically, the lower portion of the spout is clamped by the cells inflated with the fluid so that the spout is supported strongly by the cells. Therefore, deformation and buckling at the boundary between the cells and the spout, in other words, at the upper ends of the cells. For this reason, bending strength and the buckling strength of the container bag are enhanced.
Embodiments of the present invention will now be explained with reference to the accompanying drawings. Note that the embodiments shown below are merely examples the present invention, and do not limit the present invention.
Turning now to
The spout 6 serves not only as an inlet from which the content is injected into the container bag 1, but also as an outlet from which the content is dispensed. Specifically, the spout 6 has a through hole communicating an internal space of the container bag 1 with outside so that the content is injected into the container bag 1 through the through hole, and the content is dispensed from the container bag 1 through the through hole. According to the embodiment, a pump dispenser 7 that dispenses the content while pressurizing is mounted on the spout 6. Although not illustrated in detail, as the conventional one, a piston is pushed down by pushing a nozzle head 7a to discharge the content from a nozzle through a cylinder, and pulled up by returning the nozzle head 7a to suck up the content held in the container bag 1 into the cylinder through a suction tube. In
Here will be explained the sheet material 2. As illustrated in
The barrier layer 2a-2 is adapted to prevent permeation of e.g., oxygen, moisture, aroma substance, and is formed of a resin film or coating whose barrier property against oxygen gas is less than that against other kinds of gas. In a case of forming the barrier layer 2a-2 using the coating, a coating material composed mainly of synthetic resin having a barrier property against oxygen and moisture is applied to the bonding layer 2a-1 or the inner layer 2a-3, and then the coating is cured. In a case of forming the barrier layer 2a-2 using the resin film, an ethylene-vinylalcohol copolymer resin film may be adopted as the barrier layer 2a-2. As the inner layer 2a-3, a heat-sealing thermoplastic resin film such as a polyolefin series resin film and a polyester series resin film may also be employed, and an LLDPE resin film is especially suitable for the inner layer 2a-3.
On the other hand, a thickness of the outer film 2b is approximately 60 μm. The outer film 2b comprises: a base layer 2b-1 that is thermally bonded (or laminated) to the inner film 2a; and an outer layer 2b-2 as an outermost layer in the container bag 1. As the base layer 2b-1, it is also preferable to employ a heat-sealing thermoplastic resin film. For example, a polyolefin series resin film and a polyester series resin film may also be adopted as the base layer 2b-1, and an LLDPE resin film is especially suitable for the base layer 2b-1. In a case of employing the LLDPE resin film as the base layer 2b-1, the base layer 2b-1 may be bonded easily and firmly to the bonding layer 2a-1, compared to a case of employing other kinds of resin film as the base layer 2b-1. As the outer layer 2b-2, for example, a polyamide series resin film, a polyolefin series resin film, and a polyester series resin film may be employed, and a nylon (trademark) resin film is especially suitable for the outer layer 2b-2.
The inner film 2a and the outer film 2b are not bonded together entirely, but only their peripheral area is bonded together. In the sheet material 2, a plurality of cells 9 are defined by a plurality of bonding lines 8 at which the inner film 2a and the outer film 2b are bonded together, and the cells 9 are filled with liquid. In the example shown in
In the container bag 1 according to the present invention, rigidities of the trunk section 5 and the bottom section 3 are enhanced by the cells 9. In the container bag 1 shown in
Next, here will be explained the bottom section 3. The bottom section 3 having a predetermined width is formed across a center line of the sheet material 2 in the longitudinal direction, and the cell(s) 9 is/are formed on the center of the bottom section 3. In the situation where the cells 9 have not yet been filled with the fluid, the bottom section 3 is folded into two layers along the center line of the sheet material 2 to protrude toward an internal space of the container bag 1. Consequently, each boundary between the bottom section 3 and the trunk section 5 is folded into two layers to individually protrude toward outside of the container bag 1. Thus, as depicted in
The liquid such as air is injected into the cells 9 from an inlet hole 11. The inlet hole 11 is formed on the sheet material 2 to be communicated with any one of the cells 9. Specifically, the inlet hole 11 is formed on any one of (a side section of) the layers of the sheet material 2 being opposed to each other to serve as the trunk section 5 so as to inject the fluid into the cells 9 formed between the inner film 2a and the outer film 2b. More specifically, in the container bag 1 shown in
Next, the spout 6 will be explained hereinafter.
As described, the base portion 13 is joined (e.g., bonded) to the sheet material at least partially. Specifically, the sheet material 2 is folded into two layers along the center line in the longitudinal direction so that the inner film 2a of those layers overlap on each other, and an upper portion of the base portion 13 is inserted between peripheries of the layers of the sheet material 2 overlapping on each other. Thereafter, as illustrated in
Turning
In order to secure a joint area between the base portion 13 and the sheet material 2 and to eliminate a clearance therebetween, as illustrated in
The skirt portion 14 has a substantially same shape as the upper portion of the base portion 13. In other words, an external form of the skirt portion 14 is substantially identical to that of the base portion 13 except for the grooves 15. That is, the skirt portion 14 is an extension of the upper portion of the base portion 13.
A through hole 16 penetrating through the neck portion 12 and the base portion 13 is formed in the center of the spout 6 so that the content is injected into the container bag 1 through the through hole 16. The pump dispenser 7 is inserted into the through hole 16 at least partially so that the content is dispensed from the pump dispenser 7 through the through hole 16. In addition, a pair of flanges 17 is formed between the neck portion 12 and the base portion 13 while maintaining a predetermined clearance therebetween in the height direction.
Next, here will be explained an advantageous effect of the container bag 1 thus far explained. The fluid such as air is injected into the container bag 1 through the inlet hole 11, and then, a predetermined portion of the cell 9 joined directly to the inlet hole 11 is bonded linearly thereby disconnecting the cell 9 from the inlet hole 11. Consequently, the cells 9 formed in the trunk section 5 and the bottom section 3 being communicated with one another are inflated and tensioned by a pressure of the fluid injected into the cells 9. As a result, a repulsion force against an external force such as a bending force and a buckling force is established by the cells 9. In other words, a stress counteracting a bending force and a buckling force is increased. In addition, the sheet material 2 including the films 2a and 2b in which the cells 9 are formed is tensioned so that each of the cells 9 is brought into a self-sustaining condition.
In this situation, if the nozzle head 7a of the pump dispenser 7 is pushed down (repeatedly), a pushing force applied to the nozzle head 7a is transmitted as a buckling load to the container bag 1. In the boundary between: the joint area between the sheet material 2 and the spout 6; and the upper periphery 4, that is, in the boundary between the joint area between the sheet material 2 and the spout 6; and the upper ends Eu of the cells 9, the joint area has a planer structure. On the other hand, each of the cells 9 has a three-dimensional structure. Thus, the structure of the container bag 1 is changed significantly at the above-mentioned boundary. That is, the stress would concentrate on the above-mentioned boundary, and hence the container bag 1 would be buckled or deformed at the above-mentioned boundary. If the spout 6 is inclined with respect to the trunk section 5 at the above-mentioned boundary, the skirt portion 14 of the spout 6 will push the cells 9 clamping the skirt portion 14. In other words, the cells 9 establish a reaction force in a direction to prevent an inclination of the spout 6. Such action is similar to an action performed by a structure in which the cells 9 or the trunk section 5 and the spout 6 are formed integrally. That is, the above-mentioned boundary that is easily to be bent or buckled by the stress concentrated thereon is reinforced by the cells 9. Thus, in the container bag 1, the lower end portion of the spout 6 extends between the layers formed of the cells 9 so that the buckling strength and the bending strength of the container bag 1 against the pushing load applied to the spout 6 are enhanced.
According to the present invention, therefore, the container bag 1 will not be buckled or deformed by the buckling load and the bending load so that the nozzle head 7a is allowed to be pushed down smoothly. In addition, the buckling strength and the bending strength of the container bag 1 are enhanced without requiring additional means. Therefore, the number of parts, a cost of material, and a manufacturing cost of the container bag 1 are not increased. In other words, the rigidity of the container bag 1 may be increased only by the sheet material 2 to prevent the deformation of the container bag 1 during the pumping operation. That is, the container bag 1 may be manufactured while conserving the earth's environment and resources.
The present invention should not be limited to the foregoing example, and configurations of the trunk section 5 and the cells 9 may be alters according to need. Turning to
The container bag 1 shown in
The inner film 2a and the outer film 2b serving as side walls of the trunk section 5 are also bonded to each other along an annular bonding line 21 that is similar to an outline of the trunk section 5. The annular bonding line 21 is partially joined to the upper periphery 4 through a linear bonding line. Thus, the cell 9 is formed between the inner film 2a and the outer film 2b within the area between the annular bonding line 21: and the upper periphery 4; the side peripheries 20; and the compartment bonding lines 18. An area within the annular bonding line 21 is isolated liquid-tightly from the cell 9 so that the cell 9 is formed into an annular shape around the annular bonding line 21. Although the inner film 2a and the outer film 2b may be bonded together entirely within the annular bonding line 21, according to the example shown in
In the container bag shown in
In the upper periphery 4 of the trunk section 5, the base portion 13 of the spout 6 is inserted between the layers of the sheet material 2 overlapping on each other, and bonded to the layers of the sheet material 2. Consequently, the spout 6 is fixed to the trunk section 5. The skirt portion 14 of the spout 6 as an extension of the base portion 13 extends into the internal space for holding the content. Specifically, an upper end of the annular cell 9 is located above a lower end of (the skirt portion) of the spout 6. The cell 9 is formed on each side wall of the trunk section 5, therefore, the skirt portion 14 of the spout 6 extending downwardly from the base portion 13 is clamped by the upper ends Eu of the cells 9. Thus, the container bag 1 shown in
In the foregoing examples, a width of the upper periphery 4 (in the height direction of the container bag 1) is identical to a bonding width of the layers of the sheet material 2 and a bonding width of the sheet material 2 and the spout 6. The skirt portion 14 of the spout 6 protrudes downwardly from the width of the upper periphery 4 so that the skirt portion 14 is clamped by the cells 9. However, the present invention should not be limited to such structurer. For example, the width of the layers of the sheet material 2 clamping the spout 6 may be reduced narrower than the bonding width of the upper peripheries 4 of the sheet material 2, and the upper end(s) Eu of the cell(s) 9 may be situated above the lower end of the spout 6. Consequently, the spout 6 may be overlapped partially with the cells 9 so that the lower portion of the spout 6 is clamped by the cells 9.
In addition, according to the present invention, the cells 9 may be shaped individually into a matrix shape instead of the linear cells extending parallel to one another. Otherwise, a width of the cell 9 may be changed gradually from the upper end to the lower end. That is, the configuration of the cell 9 may be altered arbitrarily as long as the cell 9 may be inflated by the fluid to enhance the bending strength and the buckling strength of the trunk section 5 by a tension of the cell 9. Further, the cell(s) 9 according to the foregoing examples may be formed in the sheet material 2 only within the width of the spout 6 on which the pump dispenser 7 is mounted, and another cells (i.e., fluid chambers) having different configurations may be formed in the remaining portion of the sheet material 2.
Number | Date | Country | Kind |
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2020-073072 | Apr 2020 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/013561 | 3/30/2021 | WO |