This application is a U.S. national phase application of International Application No. PCT/IB2017/001167, filed Sep. 19, 2017, which claims benefit from Chinese Application No. 201610866480.9, filed Sep. 29, 2016, which are each hereby incorporated herein by reference in their entirety.
The present invention relates to containers, and in particular to containers which may be used to form a modular display device. The invention relates in particular to containers which can stacked on top of one another to display items located therein. The invention also relates to methods of forming a modular display device comprising at least one such container, to a modular display device and to a blank.
It is known to provide a display unit for confectionery items and the like which is formed of a series of compartments positioned above one another. These compartments may in some instances be held in position by a support structure which is typically constructed from a metal or plastics material. However, such units are relatively expensive to construct and must be restocked with items which are generally stored in additional packaging.
To overcome these issues, it is known to provide items in “shelf-ready packaging” (“SRP”) which can be used to transport, store and subsequently display the items without the need for an additional display unit. Furthermore, SRP is typically constructed from cartonboard or the like which reduces manufacturing costs. SRP of this type commonly includes a base and a cover removable from the base by tearing along perforations in the packaging material. When removed, the cover may be used as a stand on which the base may be placed to form the display unit. Furthermore, removing the cover provides an opening in the base to display items located therein.
In some examples of SRP, the cover may comprise an inclined surface on which the base sits. In this way, when the base is positioned on the cover it is angled with respect to a horizontal axis to better display items located within the display to potential customers. However, SRPs of this type are limited in the sense that the formed display unit is restricted to the angled configuration determined by the incline of the surface on the cover.
Furthermore, increasing the angle at which the containers in the display unit are positioned creates additionally stability issues, where the containers may become top heavy when stocked with items and therefore more likely to topple or where upper containers may slide relative to lower containers. It is therefore a requirement for any display unit comprising stacked containers to be sufficiently stable at the angle at which the containers are inclined. If the incline is to be varied, the stacked containers must be sufficiently stable at a range of angles. However, no solution has been provided which addresses this issue.
It is therefore an aim of an embodiment or embodiments of the invention to overcome or at least partially mitigate the problems associated with the prior art, or any other problem of vertically stackable packaging containers.
In accordance with a first aspect of the invention, there is provided a container constructed from a blank of foldable material and adapted to be stacked together with other similar containers to form a modular display, the container comprising a base, a pair of opposed side walls extending upwardly from the base, and opposed front and rear walls extending upwardly from the base between said opposed side walls, said base and said walls defining an enclosure for storing and displaying one or more items, a locking tab defined in each side wall and a pair of corresponding locking slots defined in the base, the locking tabs and locking slots being configured such that, in use, a first container is detachably mountable on a second container by insertion of the locking tabs of the second container into the corresponding locking slots of the first container; wherein each projecting tab comprises a neck portion and a body portion with the body portion overhanging the neck portion to define an undercut.
In an embodiment, the undercut opens in a rearward direction.
In an embodiment, each locking tab is defined at a rearward end of its respective side wall.
In an embodiment, the corresponding locking slots are defined in the base at positions which are offset forwardly from their respective locking tabs such that, in use, when a first container is mounted to a second container, the front wall of the upper, first container is offset rearwardly from the front wall of the lower, second container.
In an embodiment, the locking tabs and locking slots are configured such that, in use, a first container is mountable on top of a second container with the body portion of each of the locking tabs of the second container inserted through a corresponding locking slot in the first container and the base of the first container engaging within the undercut.
In an embodiment, a first recess is defined in the upper edge of each of the opposed side walls, each first recess extending from a forward edge the respective locking tab forwardly over part of the remaining length of the side wall. In an embodiment, the container is configured such that, in use, when a first container is mounted on top of a second container, a region of base of the first container between a forward edge of the locking slots and the front wall is received in the first recesses of the second container. In an embodiment, each first recess is are longer than the distance between the forward end of the locking slots and the front wall.
In an embodiment, the base is planar and the uppermost edges of the opposed side walls are parallel to the plane of the base.
In an embodiment, each of the opposed side walls comprises an inner panel and an outer panel, the inner panel defining a second recess in a lower edge region of the panel in alignment with a respective one of the locking slots, the second recess being configured to receive at least a body portion of the locking tab of a further container when inserted though the locking slot in use to mount the container to said further container.
In accordance with a second aspect of the invention, there is provided a blank for the manufacture of the container according to the first aspect, the blank comprising:
In an embodiment, each side wall section comprises inner and outer side wall panels separated by one or more fold lines, the rear edges of the inner and outer panels in each side wall section being profiled to define a locking tab when the blank is folded to form a container. In an embodiment, the front wall panel and the rear wall panel each have a securing flap connected to either side edge by a fold line, the securing flaps being configured for insertion between the inner and outer side wall panels of a respective side wall when the blank is folded to form a container. In an embodiment, each of the securing flaps connected to the rear wall panel are profiled along a rear edge to define a locking tab together with the inner and outer side wall panels of their respective side wall sections when the blank is folded to form a container. In an embodiment, each side wall section defines an aperture spanning the inner and outer side wall panels over part of their length, the aperture defining a forward edge of the locking tab and a first recess in the upper edge of the respective side wall when the blank is folded to form container.
In accordance with a third aspect of the invention, there is provided a modular display device comprising at least one container in accordance with the first aspect of the invention.
In an embodiment, the modular display device comprises two or more containers in accordance with the first aspect of the invention mountable one above another to form a stack, wherein the containers are connectable together in adjacent pairs to form the stack by means of the locking tabs in a lower container of each pair being inserted in the respective locking slots of the upper container in each pair, with the base of the upper container in each pair engaging in the undercut defined in the locking tabs of the lower container in each pair.
In an embodiment, the modular display device comprises a stand or base to which said at least one container can be mounted, the stand being made from a blank of foldable material and comprising a pair of side walls connected along fold lines to opposing side edges of a rear wall, the side walls having upper surfaces which are inclined downwardly from the rear wall toward a forward edge, a locking tab projecting form the upper surface of each side wall for insertion in a respective locking slot of said at least one container.
In an embodiment, the locking tabs on the stand each comprise a neck portion and a body portion overhanging the neck portion to define an undercut, the base of the at least one container being engageable in the undercut.
In an embodiment wherein two or more containers are arranged in a stack, a lowermost container in the stack is mountable to the stand.
In an embodiment, the display device comprises a header mountable to said at least one container. In an embodiment, the header is formed from a blank of foldable material.
In an embodiment, the header has a substantially planar display surface configured to extend parallel to the plane of the base of a container to which it is mounted.
In an embodiment in which two or more containers are arranged in a stack, the header is mountable to an uppermost container in the stack.
In accordance with a fourth aspect of the invention, there is provided a method for forming a display device from the modular display device according to the third aspect, the method comprising detachably mounting at least two containers one above another to form a stack, a first container in each adjacent pair of containers in the stack being mounted on top of a second container in each adjacent pair by inserting each locking tab of the second container through a respective locking slot of the first container, the base of the first container engaging in the undercuts defined by the locking tabs of the second container.
In an embodiment where the modular display device comprises a stand, the method includes mounting a lowermost container in the stack to the stand by inserting each locking tab of the stand within a respective locking slot of the lowermost container, the base of the lowermost container engaging in the undercuts defined by the locking tabs of the stand.
In an embodiment where the modular display device comprises a header, the method includes mounting the header to an uppermost container in the stack.
In any of the above aspects of the invention, the container or containers may comprise one or more items located therein, which items may be food or drink items including confectionery items such as a gum or candy, snack products such as biscuits or cheese and the like or indeed any suitable items for display.
In order that the invention may be more clearly understood embodiments thereof will now be described, by way of example only, with reference to the accompanying drawings, of which:
An embodiment of a container 10 in accordance with an aspect of the invention is shown in
An upper end region of each side wall 16 is profiled to define a locking tab 22 at a rear end and a first recess 24 extending from a forward end of the locking tab 22 over part of the length of the walls. The container 10 additionally defines a pair of corresponding locking slots 26 in the base, into which the locking tabs 22 of a further container 10 can be inserted to mount the containers one above the other in a stack. The locking tabs 22 each comprise a neck portion 22a and a body portion 22b. The body portion 22b of each tab is wider than the corresponding neck portion 22a such that it overhangs the neck portion resulting in respective undercut regions 22c which open in a rearward direction. The body portions 22b and undercut regions 22c cooperate with the base 18 of a further container to detachably connect the container 10 with said further container as will be described below.
The container 10 is configured to form part of a modular display device, in which two or more such containers 10 can be detachable mounted one above the other in a stack as illustrated in
The locking slots 26 are positioned offset forwardly from the locking tabs 22, so that when one container 10 is mounted to another, the front wall 12 of the upper container is offset rearwardly from the front wall 12 of the lower container 10. This produces a staggered display in which the interior volume of the lower container is accessible to allow a consumer to view and remove the contents of the lower container 10.
The first recesses 24 in the upper edges of the side walls 16 are arranged so that when a first container 10 is mounted on top of a second container 10′, as illustrated in
The display device 34 as shown in
As shown in
As shown in
The stand 60 is used to support a stack of containers 10a, 10b, 10c on a horizontal surface, such as a retail counter, so as to form a retail display stand in which the containers are inclined relative to the surface of the counter at an angle which is determined by the angle of inclination of the upper surfaces 68 of the side walls 64. Typically, the angle of inclination will be in the region of 45 degrees but can be varied to suit any particular application. For example, the angle of inclination might typically be in the range of 30 to 60 degrees. In a modular system, a range of stands 60 having side walls whose upper surfaces are inclined at different angles can be provided so that a retailer can select the most appropriate stand 60 when assembling the modular display device. The stand 60 is dimensioned to stably support the stack of containers with the side walls 64 of the stand spaced apart by the same distance as the side walls 16 of the containers 10 and the rear wall 62 of the stand in-line with the rear wall 14 of the container.
Whilst is expected that a modular display device 34 in accordance with the invention will usually comprise at least two containers 10 arranged in a stack, a display device 34 could be formed using only one container 10 mounted to a stand 60, optionally with a header 40 mounted to the same container 10.
The container 10, the header and the stand 60 are all formed from blanks of foldable material such as cardboard or carton board or the like. The outer surfaces of the material at least may be printed on to carry suitable graphics for the display.
The side wall sections 116 are substantially a mirror image of each other and each comprises an inner side wall panel 116a and an outer side wall panel 116b. The inner and outer side wall panels 116a, 116b are connected via interior fold lines 216a, 216b which run parallel to one another and are configured such that when folded, the panels 116a, 116b are positioned adjacent to one another side-by-side but are separated by a gap equal in size to the distance between the interior fold lines 216a, 216b, which is approximately equal to the thickness of the material. Each side wall section 116 additionally comprises a cut-out region or aperture 132 therein which spans a portion of both panels 116a, 116b. The cut-out region 132 defines the first recess 24 in upper edge the respective side wall 16 of the container 10 when the blank is folded to form a container. In addition, the panels 116a, 116b are profiled to define a locking tab 22 at a rearward edge of the side wall 16 in the completed container. Accordingly, each panel 116a, 116b includes a notch 122c along a rear edge which together form the undercut region 22c of the locking tab 22 of the container 10, when constructed from the blank 110. The inner panel 116a defines a further cut out region 136 which forms the second recess 30 for receiving a locking tab 22, 70 of a further container 10 or stand 60 when the blank is folded to form a container 10. Furthermore, the inner side wall panel 116a includes a pair of securing tabs 137a, 137b positioned along an outer edge of the panel 116b either side of the cut-out region 136.
The base panel 118 comprises a pair of opposed locking slot apertures 126 positioned adjacent respective fold lines 215, 217 for the outer side wall panels 116b of the first and second side wall sections 116. The locking slot apertures 126 form respective locking slots 26 in the base 18 of a container. Further apertures 138a, 138b are also defined on either side of the base panel 118, one 138a to rear and one 138b forwardly of the locking slot aperture 126 to receive respective securing tabs 137a, 137b to hold the inner side wall panels 116a in position when the blank is folded to form a container.
The blank 110 includes a front wall panel 112 and rear wall panel 114 connected via respective fold lines 211, 213 along a second set of opposing end edges of the base panel 118. A pair of first securing flaps 113a, 113b are connected via respective fold lines 212a, 212b along opposing side edges of the front wall panel 112. The first securing flaps 113a, 113b locate between the inner and outer side wall panels 116a, 116b on their receptive sides when the blank is folded to form a container. Similarly, a pair of second securing flaps 115a, 115b are connected via respective fold lines 214a, 214b along opposing side edges of the rear wall panel 114, the second securing flaps 115a, 115b also being received between the inner and outer side wall panels 116a, 116b on their receptive sides when the blank is folded to form a container. A rear edge of each of the second securing flaps 115a, 115b is profiled to define a locking tab portion 122, which aligns with the profiled rear edges of the inner and outer side wall panels 116a, 116b to define the locking tabs 22 in the completed container.
To form the container 10 from the blank 110, the blank 110 is first folded along fold lines 211, 213 to bring the front and rear wall panels 112, 114 perpendicular to the base panel 118. The blank 110 is then folded along fold lines 212a, 212b to bring first securing flaps 113a, 113b perpendicular to the front wall panel 112, and along fold lines 214a, 214b to bring projecting second securing flaps 115a, 115b perpendicular to the rear wall panel 114. With the panels 112, 114, and securing flaps 113a, 113b, 115a, 115b in position, the blank 110 is then folded along fold lines 215, 217 to bring the second side wall sections 116 perpendicular with the base panel 118.
Each of the side wall sections 116 is folded along their interior fold lines 216a, 216b to bring the inner side wall panel 116a to a position wherein it overlaps the outer side wall panel 116b with the respective first and second securing flaps located between the inner and outer side wall panels 116a, 116b. The inner side wall panel 116a is secured in position by locating the securing tabs 137a, 137b in respective further apertures 138a, 138b in the base panel 118.
The side wall sections are a mirror image of each other. Each side wall section 164 comprises a first side wall panel 164a and a second side wall panel 164b, with each side wall panel being substantially a mirror image of the other. The first and second side wall panels 164a, 164b are connected via interior fold lines 264a, 264b which run alongside one another and are configured such that when folded, the panels 164a, 164b are positioned adjacent to one another, side-by-side. Each side wall panel 164a, 164b also includes a locking tab portion 170 extending therefrom. The locking tab portions 170 are profiled to define locking tabs 70 in the completed stand 60 and which are similar in profile to the locking tabs 22 of the container and include undercut regions 170c between the main body of the tab portion and an upper edge 168 of the respective side wall panel 164a, 164b. The side wall panels 164a, 16b are triangular in shape so as to form tapered side walls in the stand.
To form the stand 60 from the blank 160, the blank 160 is folded along fold lines 264a, 264b to bring the first and second side wall panels 164a, 164b on either side together, with the lacking tab portions 170 in alignment to define the side walls 64. The panels 164a, 164b may be securely fastened to one another, by means of an adhesive or the like, for example, to retain the first and second side wall sections 164 in this configuration. The blank is also folded along fold lines 262a, 262b so that the side walls 64 of the stand project forwardly from the rear wall 66. The side walls 64 of the stand 60 are held in position relative to the rear wall 62 once a container 10 has been mounted to the stand so that no front wall is required. This allows the side walls 64 of the stand 60 to taper very narrowly at their forward edge so that when a container 10 is mounted to the stand, the stand 60 is not visible from the front of the display and the container is brought very close to the surface on which the stand 60 is positioned.
A modular display device 34 can be formed using any number of containers 10 arranged in a stack or even a single container mounted to a stand 60. The components of the modular display device 34 could be provided as flat blanks for assembly at a retail outlet with product being loaded into the container(s) 10 after construction. Alternatively, the containers 10 may be pre-filled with product and supplied to a retailer who assembles them into a display device 34 together with a stand 60 and optionally a header 40. Where the containers 10 are pre-filled, they may be provided with removable lid sections or other closure means to hold the product in the containers during transport. It will be noted that the use of a separate stand 60 to incline the containers 10 means that the upper surfaces of the walls 12, 14, 16 of the containers can be aligned parallel to the base 18 so that the containers 10 define standard cuboid shape which is useful for stacking during storage and transport. Furthermore, it will be noted that the locking tabs 22 are defined within the side walls 16 of the containers and do not project beyond the upper edge of the side walls and so are less susceptible to damage during transport and storage. Furthermore, forming the locking tabs 22 using both the inner and outer side wall panels 116a, 116b and further supported by the locking tab portions 112 of second securing flaps 115a, 115b means that each locking tab is made from three thickness of material for additional strength.
The above embodiments are described by way of example only. Many variations are possible without departing from the scope of the invention as defined in the appended claims.
Number | Date | Country | Kind |
---|---|---|---|
2016 1 0866480 | Sep 2016 | CN | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/IB2017/001167 | 9/19/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2018/060763 | 4/5/2018 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
2046751 | Ferdinand | Jul 1936 | A |
2843307 | Goltz | Jul 1958 | A |
3006523 | Keith | Oct 1961 | A |
3208659 | Otto | Sep 1965 | A |
3287075 | Batke | Nov 1966 | A |
3438508 | Kuns | Apr 1969 | A |
3862689 | Taub | Jan 1975 | A |
4245773 | Stollberg | Jan 1981 | A |
4550837 | Simmons | Nov 1985 | A |
4708240 | McMahon | Nov 1987 | A |
4911311 | Nagai | Mar 1990 | A |
5029710 | Workman | Jul 1991 | A |
5039002 | Spamer | Aug 1991 | A |
5069335 | Beales | Dec 1991 | A |
5141117 | Olsen | Aug 1992 | A |
5161699 | Hanna | Nov 1992 | A |
5193466 | Eder | Mar 1993 | A |
5392902 | Vlastakis | Feb 1995 | A |
5441151 | Billingham | Aug 1995 | A |
5630518 | Collins | May 1997 | A |
5758783 | Maglione | Jun 1998 | A |
5860590 | Blomfield | Jan 1999 | A |
5894933 | Crews | Apr 1999 | A |
5984120 | Johnske | Nov 1999 | A |
6012582 | Haygeman | Jan 2000 | A |
6105796 | Buchanan | Aug 2000 | A |
7111743 | Moss | Sep 2006 | B1 |
D654726 | Nealon | Feb 2012 | S |
8360255 | Chen | Jan 2013 | B2 |
9056694 | Aksan | Jun 2015 | B2 |
9211020 | Hodge | Dec 2015 | B2 |
9290288 | Ikeno | Mar 2016 | B1 |
9932141 | Collier | Apr 2018 | B2 |
20050040217 | Fry | Feb 2005 | A1 |
20060213960 | Kenny | Sep 2006 | A1 |
20140014602 | Ray | Jan 2014 | A1 |
20140374303 | Martinez | Dec 2014 | A1 |
20150068945 | Baker | Mar 2015 | A1 |
20150068946 | Baker | Mar 2015 | A1 |
20180354677 | Dorminey | Dec 2018 | A1 |
20190112093 | Delause | Apr 2019 | A1 |
20190225364 | Wang | Jul 2019 | A1 |
Number | Date | Country |
---|---|---|
103340541 | Oct 2013 | CN |
103958357 | Jul 2014 | CN |
104724343 | Jun 2015 | CN |
105473454 | Apr 2016 | CN |
10303556 | Aug 2004 | DE |
1118296 | Jul 2001 | EP |
1581001 | Sep 1969 | FR |
2720052 | Nov 1995 | FR |
2848184 | Jun 2004 | FR |
S6228344 | Feb 1987 | JP |
15028880 | Mar 2015 | WO |
Entry |
---|
International Search Report and Written Opinion of the International Searching Authority, dated Nov. 20, 2017 for International Application No. PCT/US2017/001167 (11 pgs.). |
International Preliminary Report on Patentability, dated Apr. 11, 2019 for International Application No. PCT/US2017/001167 (7 pgs.). |
Notification of Reasons for Refusal, dated Jan. 29, 2020 for Japanese Application No. 2019-512611, with English translation (13 pgs.). |
European Examination Report dated May 6, 2020, for European Application No. 17781535.4 (5 pgs.). |
Notification of the First Office Action, dated Jul. 1, 2020 for China Application No. 201610866480.9. |
Number | Date | Country | |
---|---|---|---|
20190225364 A1 | Jul 2019 | US |