Containers for packaging articles of manufacture are indispensable in the present consumer-oriented society. Virtually all articles of manufacture necessitate convenient methods of bundling, transporting, storing, and displaying. As a result, the majority of articles of manufacture come packaged in one form or another of a container.
One of the primary objects of our increasingly service oriented economy is providing convenience to the consumer. In the packaging industry, this translates into providing effective, inexpensive, and flexible containers. A container further needs to be suitable for packaging, transporting, and storing the article of manufacture. Additionally, the container needs to be capable of protecting the article of manufacture from damage.
To accomplish these needs, a container may be solid, easy to stack, easily assembled or disassembled, and may contain, in addition to the base structure of the container itself, additional packaging materials to stabilize the article of manufacture and prevent its movement within the container. Furthermore, consumer information pamphlets relating to the article of manufacture may be housed within the container.
Such containers, however, can become inconvenient to the consumer following removal of the article of manufacture from the container. Most consumers look to dispose of the container, as well as any accompanying stabilizing packaging materials, information pamphlets, etc., whether as waste or as a recyclable material or place the container into storage for future usage. While a container can be disassembled from the container configuration and placed into a flat configuration, problems can arise in that the flat configuration may be an awkward size, cumbersome, have loose materials (such as the stabilizing packaging materials, information pamphlets, etc), and, if there is more than one disassembled container, be difficult to stack and group together in a flat configuration. Such problems can create difficulties for the consumer in relocating the disassembled container, or stack of containers, and any accompanying materials, from point A, the location of unpacking the article of manufacture, to point B, the location for storage or disposal as waste or as a recyclable material. Cumbersome and awkward materials may require the consumer to make multiple trips from point A to point B or the loose materials forming the container(s) and any accompanying packaging materials may separate from each other and scatter into disarray.
There remains a need for a container that can be disassembled from the container configuration and re-assembled into a smaller folded configuration that allows for improved handling by the consumer to another location for either storage or disposal. There remains a need for a container that can, in the flat configuration, providing housing to any accompanying packaging materials that were present in the container.
In various embodiments, a container blank can have foldable sheet material; a longitudinal direction and a transverse direction; a first major panel hingedly connected in the longitudinal direction to each of a first end wall and an opposing second end wall and hingedly connected in the transverse direction to each of a first side wall and an opposing second side wall; the first end wall is hingedly connected in the longitudinal direction to a first end reinforcing wall and the second end wall is hingedly connected in the longitudinal direction to a second end reinforcing wall; the first side wall is hingedly connected in the transverse direction to a first side reinforcing wall and the second side wall is hingedly connected in the transverse direction to a second major panel; the second major panel is hingedly connected in the transverse direction to a closure panel; and a folded configuration wherein a first portion of the first side reinforcing wall is in an overlapping configuration with a first portion of the second side wall and a second portion of the first side reinforcing wall is in an overlapping configuration with a portion of the first major panel; the closure panel is in an overlapping configuration with the first sidewall; and a first portion of the second major panel is in an overlapping configuration with a second portion of the second side wall and a second portion of the second major panel is in an overlapping configuration with the first reinforcing wall.
In various embodiments, in the folded configuration, the first end reinforcing wall is in an overlapping configuration with the first end wall and the second end reinforcing wall is in an overlapping configuration with the second end wall. In various embodiments, in the folded configuration, the first side wall is hingedly connected in the longitudinal direction to each of a first end tab of the first side wall and an opposing second end tab of the first side wall wherein the first end tab of the first side wall is in an overlapping configuration with a portion of the first end reinforcing wall and the second end tab of the first side wall is in an overlapping configuration with a portion of the second end reinforcing wall. In various embodiments, the second major panel is hingedly connected in the longitudinal direction to a first end tab of the second major panel and an opposing second end tab of the second major panel. In various embodiments, in the folded configuration, a portion of the first end tab of the second major panel is located between a portion of the first end wall and a portion of the first end reinforcing wall and wherein in the folded configuration a portion of the second end tab of the second major panel is located between a portion of the second end wall and a portion of the second end reinforcing wall. In various embodiments, the first end reinforcing wall has an edge extending in the longitudinal direction and aligned with the hinge connecting the first major panel to the second side wall wherein the edge of the first end reinforcing wall has a notch. In various embodiments, the second end reinforcing wall has an edge extending in the longitudinal direction and aligned with the hinge connecting the first major panel to the second side wall wherein the edge of the second end reinforcing wall has a notch. In various embodiments, at least one of the first end tab of the second major panel or the second end tab of the second major panel defines an opening.
In various embodiments, the first major panel has a first width dimension in the transverse direction, the second major panel has a second width dimension in the transverse direction, the first side wall has a third width dimension in the transverse direction, the first reinforcing side wall has a fourth width dimension in the transverse direction, and the second side wall has a fifth width dimension in the transverse direction, wherein the first width dimension and the second with dimension are the same, and wherein the third width dimension, the fourth width dimension, and the fifth width dimension are the same as each other, but wherein the third width dimension, fourth width dimension, and fifth width dimension are less than the first width dimension and the second width dimension. In various embodiments, the third width dimension, the fourth width dimension, and the fifth width dimension are each two-thirds of the first width dimension and the second width dimension.
Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the disclosure.
The present disclosure is directed towards a container blank which can be utilized to form a container capable of packaging, transporting, and/or storing any type of article of manufacture placed within the container. Furthermore, following removal of the article of manufacture from the container, the container can be disassembled from the container configuration and back into the planar container blank configuration. The planar container blank configuration can then be assembled into a folded configuration that is different from the container configuration and which is smaller and generally flat to allow for either storage or disposable of the container blank. Such a smaller and generally flat configuration may not allow for the storage of an article of manufacture within such a configuration but may allow for the storage/carriage/disposal of the container blank and any accompanying packaging materials, information pamphlets, etc.
The container 220 can have a first major panel 12. In the embodiment illustrated in
The first major panel 12 can be planar and can extend in the longitudinal direction (L) and the transverse direction (T) of the container 220. In the longitudinal direction (L) of the container 220, the first major panel 12 can be hingedly connected to a first end wall 20 and a second end wall 40. Referring to
In the transverse direction (T) of the container 220, the first major panel 12 can be hingedly connected to a first side wall 60 and a second side wall 90. Referring to
Unlike each of the first end wall 20, second end wall 40, and first side wall 60, the second side wall 90 is not hingedly connected to a reinforcing wall. Rather, the second side wall 90 can, in the transverse direction (T) of the container 220, be hingedly connected to a second major panel 110. In the container configuration, such as illustrated in
In various embodiments, it may be desirable that the container 220 maintain itself in the container configuration. In such embodiments, at least the first side wall 60, the second side wall 90, and the closure panel 140 can be provided with end tabs. The first side wall 60 can be hingedly connected, in the longitudinal direction (L), to a first end tab 80 and a second end tab 84. When the first side wall 60 is positioned perpendicular to the first major panel 12 via fold 68, the first end tab 80 of the first side wall 60 can be positioned between the first end wall 20 and the first end reinforcing wall 30 while the second end tab 84 of the first side wall 60 can be positioned between the second end wall 40 and the second end reinforcing wall 50. The second side wall 90 can be hingedly connected, in the longitudinal direction (L), to a first end tab 100 and a second end tab 104. When the second side wall 90 is positioned perpendicular to the first major panel 12 via fold 96, the first end tab 100 of the second side wall 90 can be positioned between the first end wall 20 and the first end reinforcing wall 30 while the second end tab 104 of the second side wall 90 can be positioned between the second end wall 40 and the second end reinforcing wall 50. While first end tabs 80 and 100 are illustrated in
The closure panel 140 can be hingedly connected, in the longitudinal direction (L), to first closure tab 150 and second closure tab 154. When the container 220 is in the closed configuration, the closure panel 140 can be placed into an overlapping configuration with the first side wall 60 of the container 220. To maintain the container 220 in the closed configuration, the first closure tab 150 can be positioned between the first end wall 20 and the first end reinforcing wall 30 wherein the first closure tab 150 is in an overlapping configuration with the first end tab 80 and the second closure tab 154 can be positioned between the second end wall 40 and the second end reinforcing wall 50 wherein the second closure tab 154 is in an overlapping configuration with the second end tab 84. While the overlapping configuration of the first closure tab 150 with the first end tab 80 and the overlapping configuration of the second closure tab 154 with the second end tab 84 may exert pressure against the first and second end reinforcing walls, 30 and 50, respectively, to push the first and second end reinforcing walls, 30 and 50, away from theft respective end walls, 20 and 40, the positioning of the first side reinforcing wall 70 can maintain the first and second end reinforcing walls, 30 and 50, in their correct positioning to maintain the container 220 in the container configuration.
When each of the first end wall 20, first end reinforcing wall 30, second end wall 40, second end reinforcing wall 50, first side wall 60, first side reinforcing wall 70, and second side wall 90 are each placed perpendicular to the first major panel 12, the container 220 can have an overall length dimension in the longitudinal direction (L), an overall width dimension in the transverse direction (T), and an overall height dimension in the depth direction (D). Such length dimension, width dimension, and height dimension can provide the container 220 with the interior volume suitable for receiving an article of manufacture and any other accompanying packaging materials or information pamphlets.
Referring to
In the transverse direction (T) of the container blank 10, the first major panel 12 can be hingedly connected via hinge line 62 to the first side wall 60 and via hinge line 92 to the second side wall 90. When the first side wall 60 is folded, hinge line 62 will form fold 68 and when the second side wall is folded, hinge line 92 will form fold 96. The first side wall 60 can further, in the transverse direction (T) of the container blank 10, be hingedly connected via hinge line 72 to the first side reinforcing wall 70. When the first side reinforcing wall 70 is folded the hinge line 72 will form fold 78. The second side wall 90 can, in the transverse direction (T) of the container blank 10, be hingedly connected via hinge line 112 to the second major panel 110. When the second major panel 110 is folded the hinge line 112 will form fold 118. The second major panel 110 can, in the transverse direction (T) be hingedly connected via hinge line 142 to the closure panel 140. When the closure panel 140 is folded hinge line 142 will form a fold.
The first major panel 12 can have a width dimension W1 in the transverse direction (T) and the second major panel 110 can have a width dimension W5 in the transverse direction (T) wherein each of width dimension W1 and width dimension W5 are the same. The first side wall 60, the first side reinforcing wall 70, the second side wall 90 and the closure panel 140 can each have a width dimension, W2, W3, W4, and W6, respectively, in the transverse direction (T). Each of the width dimensions, W2, W3, and W4, can be the same. In various embodiments, each of the width dimensions, W2, W3, and W4, can be the same but are smaller than the width dimensions, W1 and W5, of the first major panel 12 and the second major panel 110, respectively. In various embodiments, the width dimensions, W2, W3, and W4, are two-thirds of the width dimensions, W1 and W5. In various embodiments, the width dimension W6 of the closure panel 140 can be the same as the width dimension W2 of the first side wall 60. In various embodiments, the width dimension W6 of the closure panel 140 can be smaller than the width dimension W2 of the first side panel 60.
In various embodiments, it may be desirable to assemble the container blank 10 into a smaller and generally flat folded configuration for storage or transport to a location for disposable.
As illustrated in
Referring to
In various embodiments, to facilitate elevation of edges, 160 and 164, out of plane, each of the edges, 160 and 164, can have a notch, such as notches 162 and 166, respectively, which can provide a consumer with the ability to grasp the material forming the first end reinforcing wall 30 and the second end reinforcing wall 50, without also grabbing the material forming the first end wall 20 and the second end wall 40. Examples of such notches, 162 and 166, are illustrated in
Referring to
As described herein, containers for packaging articles of manufacture can contain not only the article of manufacture but also additional packaging material which can prevent shifting of the article of manufacture within the container and prevent damage to the article of manufacture, as well as informational pamphlets. As illustrated in
In the interests of brevity and conciseness, any ranges of values set forth in this disclosure contemplate all values within the range and are to be construed as support for claims reciting any sub-ranges having endpoints which are whole number values within the specified range in question. By way of hypothetical example, a disclosure of a range of from 1 to 5 shall be considered to support claims to any of the following ranges 1 to 5; 1 to 4; 1 to 3; 1 to 2; 2 to 5; 2 to 4; 2 to 3; 3 to 5; 3 to 4; and 4 to 5.
The dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited. Instead, unless otherwise specified, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as “40 mm” is intended to mean “about 40 mm.”
All documents cited in the Detailed Description are, in relevant part, incorporated herein by reference; the citation of any documents is not to be construed as an admission that it is prior art with respect to the present invention. To the extent that any meaning or definition of a term in this written document conflicts with any meaning or definition of the term in a document incorporated by reference, the meaning or definition assigned to the term in this written document shall govern.
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.
When introducing elements of the present disclosure or the preferred embodiment(s) thereof, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of the elements. The terms “comprising”, “including” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements. Many modifications and variations of the present disclosure can be made without departing from the spirit and scope thereof. Therefore, the exemplary embodiments described above should not be used to limit the scope of the invention.
Filing Document | Filing Date | Country | Kind |
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PCT/US20/26303 | 4/2/2020 | WO |