The present disclosure relates generally to container caps. More particularly, the present disclosure is related to break-resistant ribs located in a container cap that improves retention of a cap liner.
A cap for a container or bottle often needs a liner to seal the contents in the container once an original, safety seal is broken or removed from the container. Further, the cap will be repeatedly removed from the container during use and thus maintaining the liner securely in place is significant. Therefore, there is a need to maintain the integrity of the structure that retains the liner in place during repeated opening and closing of the cap on the container.
In addition, it is important to have such a cap that can be mass produced without defects or minimized defects in a large number of produced caps.
There is a present need to provide such a cap that addresses all of the above needs.
The present disclosure provides a cap for a container having a retention system that holds the liner in place during opening and closing of the cap on the container without deterioration of the retention system.
The present disclosure also provides such a cap that can be produced in bulk, quickly and without damage to the structure for retaining the liner in the cap.
The present disclosure further provides an improved retention of the liner, yet enables the caps to be both manufactured and lined more efficiently.
The present disclosure still further provides such a cap for a container having a pair of curved side walls that are joined to each other. Each side wall has an outer wall surface and an inner wall surface, and each side wall extends around a center axis of the cap. The inner wall surface of each side wall has a plurality of ribs. Each rib has arcuate surfaces forming a curved structure on the inner wall surface and a curved surface in the latitudinal extant.
The present disclosure yet further provides that the radius of curvature of the ribs minimize breakage of the ribs when the cap is opened from and closed on the container.
The present disclosure also provides a preferred embodiment in which each side wall has three curved ribs and with each of the three curved ribs having a different configuration.
The present disclosure further provides such a preferred embodiment in which there are an additional pair of edge ribs and a pair of locking tabs located where the pair of side walls are joined.
The present disclosure still further provides that the application and retention of a liner is enhanced by the plurality of ribs having a radius of curvature since the shape of the ribs avoid breakage during continual opening and closing of the cap from the bottle.
The present disclosure also provides that in some embodiments, either alone or together with any one or more of the aforementioned embodiments, one or more fastening elements can be used to retain the liner in the cap.
The above-described and other features and advantages of the present disclosure will be appreciated and understood by those skilled in the art from the following detailed description, drawings, and appended claims.
Referring to the drawings and, in particular to
Referring to
Each of the pair of side walls 110 has an inner wall surface 120 and an outer wall surface 130. Inner underside surface 140 preferably has a cup structure 150 in the center thereof, and preferably a circumferential rim 160 that intersects areas of inner underside surface 140 and an inner wall surface 120 as shown.
Cup structure 150 preferably has a circular shape with a height 151 and a top surface 155. As shown, circumferential rim 160 has an oblong shape that matches the contour of inner wall surface 120. Circumferential rim 160 preferably has an undulated wall structure 162 with a top surface 165. In a preferred embodiment, top surfaces 155 and 165 are coplanar.
As shown in
Each of the two inner wall surfaces 120 has the same structure. Accordingly, one inner wall structure is described. Inner wall surface 120 has a plurality of ribs. Preferably, there are three side wall ribs, namely first side wall rib 220, second side wall rib 230 and third side wall rib 240. Also, each inner wall surface 120 has a second locking tab 420, preferably aligned latitudinally with second rib 230. Second locking tab 420 assists to selectively connect cap 100 to bottle 300.
Referring to
As shown in
As shown in
It should be understood that due to the size and configuration of inner wall surface 120 and cap 100, it is envisioned that there can be as few as two side wall ribs and as many as five side wall ribs, per each half of cap 100.
Referring to
In the embodiment shown, distance 174 is 53.62 mm, and distance 128 is 35.38 mm, with each distance 174, 128 plus or minus (±) 0.38 mm. Again, distances 174, 128 may vary slightly based in the configuration of cap 100 and the mating structure in bottle 300.
Referring to the cap embodiment shown in
In the cap embodiment shown in
Referring to
Again, it should be understood that the dimensions set forth herein are for a preferred embodiment of cap 100. However, cap 100 and bottle 300 dimensions can vary based on the precise shape of the cap 100 and bottle 300. Notwithstanding, the dimensions of first, second and third ribs 220, 230, 240, respectively, may vary in height, diameter and depth, but such height, diameter and depth will not vary in proportion with respect to the radius of curvatures and slope dimensions of first, second and third ribs 220, 230, 240, respectively.
Referring again to
In the embodiment shown, diameter 152 is preferably about 15 mm, and width 166 is preferably about 0.51 mm. Major axis distance 167 is preferably 48.86 mm, and minor axis distance 168 is preferably 32.26 mm.
As will be discussed below, each one of edge ribs 172 is placed at an edge 112 and preferably aligns with one of the pair of first locking tabs 400. Also, edge rib 172 is closer than first locking tab 400 to underside surface 140. Edge rib 172 has a width 173. Width 173 is preferably 0.51 mm.
As shown in
The alignment of edge ribs 172 and first locking tabs 400, and second ribs 230 and second locking tabs 420 are to reduce the number of areas on the inner wall surface 120 having abutments or protuberances from the inner wall surface 120. This structure results in easier manufacturing, and is believed to reduce the possibly of breakage of edge ribs 172 and second ribs 230 during normal use, namely twisting on and off of cap 100 from bottle 300.
There is a second less preferred embodiment of cap 100 in which there are only edge ribs 172 and two pairs of ribs, namely first ribs 220 and third ribs 240. Specifically, second ribs 230 that are believed to better secure induction liner 190 to cap 100 are missing, however in this embodiment second ribs 230 is not needed. In this embodiment, it is important that one first rib 220 on one inner wall surface 120 align longitudinal, namely perpendicular to the longitudinal axis of cap 100, and this longitudinal direction is parallel to line J-J of
Second rib 230 is positioned, preferably equidistant, between first rib 220 and third rib 240, and first rib 220 and third rib 240 is preferably the same distance from edge rib 172. Each of first, second and third ribs 220, 230, 240, respectively, has a different cross-sectional configuration as shown more clearly in
Referring to
In the embodiment shown, depth 226 is preferably about 1.96 mm, height 228 is preferably about 4.51 mm, and radius of curvature 224 is preferably about 1.98 mm. Convex radius of curvature 225 is preferably about 19.05 mm.
Also shown in
In the embodiment shown, vertical distance 227 is preferably about 2.76 mm. Distance 223 is preferably about 0.64 mm.
Referring to
As shown in this embodiment, depth 245 is preferably about 3.21 mm, and distance 247 is preferably about 10.07 mm. Also, concave radius of curvature 243 is preferably about 1.98 mm, and convex radius of curvature 244 is preferably about 19.05 mm.
Third rib 240 has a latitudinal or vertical distance 246, that is a subset of height 247. Height 246 is measured from top surface 165 to substantially the bottom of third rib 240. As shown in this embodiment, distance 246 is preferably about 5.46 mm. As also shown, cap 100 has a distance 242 that is preferably about 0.64 mm.
Before proceeding with a description of second rib 230 shown in
Each rib 220, 230, 240 has a slope that enhances the ease of application into and the retention in cap of induction liner 190. Advantageously, the entire structure of first, second and third ribs 220, 230, 240, respectively, provide enhanced ease of application and retention of induction liner 190. Further, the structure of cap 100 with edge rib 172 and first, second, third ribs 220, 230, 240, respectively, and their shape results in decreased production times of cap 100 and ease of inserting induction liner 190 into position in cap 100, thereby increasing manufacturing efficiency. Further, the configuration of first, second, third ribs 220, 230, 240, respectively, also withstand the friction caused by the twisting action during opening and closing of cap 100 on bottle 300.
Referring to
In the embodiment shown for edge rib 172, distance 180 is preferably about 1.65 mm, and distance 184 is preferably about 0.25 mm. Also, angle 182 is preferably about 45 degrees. Height 175 is preferably 2.92 mm. Depth 177 is preferably 2.37 mm.
First locking tab 400 protrudes out a distance 408 from a surface 188. First locking tab 400 has a height 410, and tapers at an angle 406. In the embodiment shown, distance 408 is preferably about 0.94 mm and height 410 is preferably about 0.97 mm. Angle 406 is preferably about 20 degrees.
Referring to
Referring to
In the embodiment shown, width 236 is preferably about 2.99 mm, and height 237 is preferably about 4.04 mm. Radius of curvature 234 is preferably about 1.52 mm, and radius of curvature 235 is preferably about 6.35 mm. Also, distance 233 is preferably about 2.92 mm.
Second locking tab 420 has a height 421. Second locking tab 420 protrudes out from surface 238 at a distance 428 and tapers at an angle 426.
In the embodiment shown, height 421 is preferably about 0.97 mm, and distance 428 is preferably about 0.97 mm. Angle 426 is preferably about 20 degrees.
Referring to
Referring to the embodiment shown in
In the embodiment shown, bottle 300 has a height 302, a maximum width 306, and a base 360 to neck portion 310 with a maximum outer dimension 362. Height 302 is 82.76 mm, and maximum width 306 is 79.29 mm, with both ±0.78 mm. Maximum outer dimension 362 is preferably 52.94 mm.
Referring to
In the embodiment shown, outer width 315 is 33.71 mm and distance 314 is 37.03 mm, each ±0.38 mm. Height 317 is preferably about 7.57 mm. Width 364 is preferably about 36.34 mm.
Referring to
First locking tab 400 of cap 100 and first flange 350 of bottle 300 engage with each other, and second locking tab 420 and second flange 340 engage with each other as shown to interlock together cap 100 and bottle 300. Gap 390 between cap 100 and bottle 300, shows an area which induction liner 190 is placed in cap 100.
Cap 100 can be selectively disconnected from bottle 300 through application of a twisting force in a predetermined direction on cap 100. The round radius portions of first, second and third ribs 220, 230, and 240, respectively, that can be in contact with portions of bottle 300, prevent breakage of these ribs 220, 230, and 240 when cap 100 is removed from bottle 300 by application of a twisting force.
Furthermore, some embodiments of cap 100 are circular. The round radius characteristics of first and second ribs 220 and 230, respectively, and the round radius and sloping portion of third ribs 240, enable improved retention and application of induction liner 190 into cap 100, while minimizing or even eliminating breakage of the side wall ribs. Further, the application and retention of the liner is improved and there is also an increase in manufacturing efficiency of the aforementioned caps 100. During manufacturing, if a mold is used to create cap 100, the round radius of ribs 220, 230, and 240, prevent or minimize breakage of the ribs when separating the cap from the mold.
In the most preferred embodiment, cap 100 is for a container or bottle 330, and comprises a cap body having an inner wall surface 120 and at least three pairs of ribs 220, 230, 240 distributed on the inner wall surface. Each rib of the at least three pairs of ribs 220, 230, 240 has a concave arc with a concave radius of curvature and a convex arc with a convex radius of curvature. Also, each pair of the at least three pairs of ribs 220, 230, 240 has a different configuration than the other two of the at least three pairs of ribs. This cap embodiment can further comprise a pair of edge ribs 172, and also further comprise a liner 190. The at least three pairs of ribs 220, 230, 240 and the pair of edge ribs 172 secure in place liner 190 in the cap 100.
In this embodiment, the inner wall surface 120 comprises two inner wall surfaces that are joined together with each of the two inner wall surfaces having one rib from each pair of the at least three pairs of ribs 220, 230, 240. It is preferable that all ribs of each pair of the at least three pairs of ribs 220, 230, 240 are equally spaced apart on the inner wall surface 120. This preferred embodiment also further comprises a pair of first locking tabs 400 on the inner wall surface 120. More preferably, one of the pair of edge ribs 172 aligns latitudinally with the pair of first locking tabs 400 on the inner wall surface 120. This preferred embodiment also preferably has a pair of second locking tabs 420 on the inner wall surface 120. Most preferably, each of the second ribs 230 is in the midmost portion of one of the two inner wall surfaces 120.
Further, each locking tab of the pair of first locking tabs 400 has a base and an end and forms a taper therebetween. The taper narrows the locking tab from the base that is closer to the inner wall surface to the end.
This preferred embodiment has a pair of second locking tabs 420 on the inner wall surface 120. One pair 230 of the at least three pairs of ribs 220, 230, 240 aligns latitudinally with the pair of second locking tabs 420 on the inner wall surface 120.
The cap 100 has a cap body with an inner underside surface 140. Inner underside surface 140 has a cup structure 150 centered around the center axis of cap 100 and a circumferential rim 160 extending at a distance from cup structure. Cup structure 150 has a top surface 155 and circumferential rim 160 has a top surface 165. Preferably, top surfaces 155 and 165 are coplanar. The cap 100 can also have a fastening element to connect the top surfaces to liner 190 in cap 100.
It should also be noted that the terms “first”, “second”, “third”, “upper”, “lower”, and the like may be used herein to modify various elements. These modifiers do not imply a spatial, sequential, or hierarchical order to the modified elements unless specifically stated.
While the present disclosure has been described with reference to one or more exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the present disclosure. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the disclosure without departing from the scope thereof. Therefore, it is intended that the present disclosure not be limited to the particular embodiment(s) disclosed as the best mode contemplated, but that the disclosure will include all embodiments falling within the scope of the appended claims.
Filing Document | Filing Date | Country | Kind |
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PCT/US2018/062693 | 11/28/2018 | WO | 00 |
Number | Date | Country | |
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62592622 | Nov 2017 | US |