Container carriers are used in retail environments to secure a group of containers so that they may be grasped and carried as a single unit. However, the caps of the containers secured within such container carriers may be sharp, posing a potentially uncomfortable situation for a user if the user's skin were to contact a sharp edge of one or more of the caps when attempting to grasp or carry a container carrier. Additionally, the intended grasping location of container carriers may not be intuitive or convenient, which may cause confusion for the user and lead the user to grasp and/or carry the container carrier in an uncomfortable manner in which the weight of the containers is not evenly distributed.
To address the above issues, a container carrier and manufacturing method for a container carrier are disclosed herein. According to a first aspect, a container carrier for securing together and carrying one or more containers comprising an integrally molded body including a top surface, a bottom surface, and a plurality of annular structures is provided. Each annular structure is connected to at least one adjacent annular structure of the plurality of annular structures by a bridge. Each annular structure has a circumferential rib with a plurality of flanges coupled to the circumferential rib. Each flange includes an inwardly projecting portion. An inner perimeter of each flange is formed to have an arcuate shape, the inner perimeters of the flanges being collectively configured to define a void. An integrally formed handle may extend in an upward orientation from the body of the container carrier. The handle may include a graspable region and a bifurcated region that bifurcates into a pair of arms. Each arm of the pair of arms may connect to the body of the container carrier at a connection point and support the graspable region in an upright configuration in an unbiased state. The pair of arms may flex to allow an intersection of the bifurcated region and graspable region to move, thereby accommodating a downward flexion of the graspable region of the handle when a downward biasing force is applied to the handle in a biased state. Potential advantages of this configuration are that a user can easily and conveniently grasp and carry a container carrier without contacting the potentially sharp edges of the caps of the containers secured within the container carrier, and the handle of the container carrier is configured to flex downward in such a manner that does not interfere with vertical stacking of multiple container carriers.
In this aspect, the handle may be formed to have a graspable region that spans a peak height of the handle in the unbiased state. A potential advantage of this configuration is that a user may intuitively understand to grasp the container carrier at a region that avoids contact with the containers secured therein.
In this aspect, the graspable region may include a substantially flat expanse on a least a lower surface thereof that is configured to be gripped by the fingers of a user. A potential advantage of this configuration is that a user may comfortably grasp and carry the container carrier.
In this aspect, the substantially flat expanse of the graspable region may be solid. A potential advantage of this configuration is that the graspable region may possess increased structural integrity.
In this aspect, the substantially flat expanse of the graspable region may include one or more perforations. A potential advantage of this configuration is that the graspable region may be formed with less material.
In this aspect, the peak height of the handle may be in a range of 1 cm to 10 cm from the top surface of the body of the container carrier, and the handle may be oriented upwardly at a predetermined angle in a range of 15 degrees to 60 degrees relative to the top surface of the body of the container carrier. Potential advantages of this configuration are that a user can readily identify a location to grasp and transport the container carrier, and that a user can avoid contact with the caps of the containers secured within the container carrier, which may possess sharp edges.
In this aspect, a first arm of the bifurcated region may connect at a first connection point to a first bridge of the body, and a second arm of the bifurcated region may connect at a second connection point to a second bridge of the body. A potential advantage of this configuration is that the weight of the containers secured within the container carrier is distributed between multiple connection points on the body of the carrier to increase the structural integrity of the container carrier.
In this aspect, the peak height of the handle may be positioned at a central location with respect to the body of the container carrier. A potential advantage of this configuration is that the location at which a user grasps the container carrier is central to the body of the container carrier such that the weight of the containers is evenly distributed to increase the stability of the container carrier and provide a balanced load for the user.
In this aspect, a shape of a curve of the handle may be concave down when the handle is in an upright position, and the shape of the curve of the handle may be concave up when the handle is in a deflected position. A potential advantage of this configuration is that the handle provides a readily accessible grasping location for a user when the top of the container carrier is unobstructed, and the handle can deflect below the surface of the body of the container carrier when a force applied by a hand, packing surface, or other object is applied to the top of the container carrier so that the handle does not interfere with the ability to arrange a plurality of container carriers in a vertically stacked configuration.
In this aspect, each arm of the pair of arms may include a straight portion and a curved portion. A potential advantage of this configuration is that the arms may flex when a force is applied, thereby permitting the shape of the handle to distort while remaining anchored to the body of the container carrier.
In this aspect, the flanges of each annular structure may be configured to flex independently during ingress or egress of one of the containers into or out of the corresponding void, and, in an unflexed state, the flanges may collectively conform to a curvature of a neck of one of the containers to releasably engage the container, the neck being smaller than a lip or a cap of the container. A potential advantage of this configuration is that the container carrier is configured to accommodate caps that are of different shapes or larger sizes than the necks of the corresponding containers that are to be secured therein.
In this aspect, each inwardly projecting portion may extend inwardly from the circumferential rib, and all of the inwardly projecting portions may be oriented upwardly at a predetermined angle from the circumferential rib. A potential advantage of this configuration is that the inwardly projecting portions are collectively configured to releasably engage a container at its neck and distribute the weight of the container across the plurality of inwardly projecting portions.
In this aspect, the bifurcated region may be a first bifurcated region that bifurcates into a first pair of arms, the first bifurcated region being coupled to a first side of the graspable region at a first intersection. The handle may further include a second bifurcated region coupled to a second side of the graspable region at a second intersection positioned opposite the first intersection of the graspable region. The second bifurcated region may bifurcate into a second pair of arms, and each arm of the second pair of arms may connect to the body of the container carrier at a connection point and support the graspable region in an upright configuration in an unbiased state. The second pair of arms may flex to allow a second intersection of the bifurcated region and graspable region to move, thereby accommodating a downward flexion of the graspable region of the handle when a downward biasing force is applied to the handle in a biased state. Potential advantages of this configuration are that the weight of the containers secured within the container carrier is distributed across the body of the carrier to provide a balanced load for the user, and the handle of the container carrier is configured to flex downward in such a manner that does not interfere with vertical stacking of multiple container carriers.
In this aspect, flexing of the first and second pairs of arms may cause the first and second intersections, respectively positioned at the first and second sides of the graspable region, to move away from each other, thereby increasing a distance between the first and second bifurcated regions to accommodate passage of the graspable region between the first and second bifurcated regions as viewed from above, and through a plane of the body, as viewed from a side. A potential advantage of this configuration is that the graspable region is flanked by bifurcated regions, the arms of which can deform to allow the handle to move to a position at or below a plane of the body of the container carrier.
In another aspect, a manufacturing method for a container carrier for securing together and carrying one or more containers is provided. The method includes molding an integrally formed body including a top surface, a bottom surface, and a plurality of annular structures. The method further includes forming each annular structure to be connected to at least one adjacent annular structure of the plurality of annular structures by a bridge. The method further includes forming each annular structure have a circumferential rib with a plurality of flanges coupled to the circumferential rib, each flange including an inwardly projecting portion. The method further includes forming an inner perimeter of each flange to have an arcuate shape, the inner perimeters of the flanges being collectively configured to define a void. The method further includes molding an integrally formed handle that extends in an upward orientation from the body of the container carrier. The method further includes forming the handle to include a graspable region and a bifurcated region that bifurcates into a pair of arms. The method further includes forming each arm of the pair of arms to connect to the body of the container carrier at a connection point and support the graspable region in an upright configuration in an unbiased state. The method further includes forming the pair of arms to flex to allow an intersection of the bifurcated region and graspable region to move, thereby accommodating a downward flexion of the graspable region of the handle when a downward biasing force is applied to the handle in a biased state. Potential advantages of this configuration are that a user can easily and conveniently grasp and carry a container carrier without contacting the potentially sharp edges of the caps of the containers secured within the container carrier, and the handles of the container carriers are configured to flex downward in such a manner that does not interfere with vertical stacking of multiple container carriers.
Selected embodiments of the present disclosure will now be described with reference to the accompanying drawings. It will be apparent to those skilled in the art from this disclosure that the following descriptions of the embodiments of the disclosure are provided for illustration only and not for the purpose of limiting the disclosure as defined by the appended claims and their equivalents.
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Each annular structure 16 may be connected to at least one adjacent annular structure 16 of the plurality of annular structures 16 by a bridge 34 and may include a circumferential rib 18. A plurality of flanges 20 may be coupled to the circumferential rib 18. Each flange 20 may further include an inwardly projecting portion 22. In the present embodiment, eight flanges 20 are provided in each annular structure 16, but it will be appreciated that the number of flanges 20 in the annular structures 16 may be more or less than illustrated, so long as their shape and position are sufficient to releasably secure a container.
An inner perimeter 24 of each flange 20 may be formed to have an arcuate shape. Collectively, the inner perimeters 24 of the flanges 20 may be configured to define a void 26. Further, the void 26 defined by the arcuate inner perimeters 24 of the flanges may be formed to have a circular perimeter 28. The circular perimeter 28 of the void 26 may be centered on a vertical central axis C of the annular structure 16. A container may be inserted into void 26, and the flanges 20 may collectively secure the container therein.
An integrally formed handle 30 may extend in an upward orientation from the body 10 of the container carrier 100. A shape of the curve of the handle 30 may be concave down when the handle is in an upright configuration in an unbiased state, and the shape of the curve of the handle may be concave up when the handle is in a deflected configuration in a biased state.
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As shown in the illustrated embodiment, the handle 30 may be formed to further include a bifurcated region 38, enclosed in dashed lines in
The arms 40a, 40b may be formed to include respective straight regions 42a, 42b and respective curved regions 42c, 42d. The straight regions 42a, 42b are positioned adjacent an intersection 44 of the bifurcated region 38 and the graspable region 36. As the arms 40a, 40b approach a horizontal plane in which the top surface 12 of the container carrier 100 is arranged, the straight regions 42a, 42b may flare out into respective curved regions 42c, 42d before connecting to the body 10 of the container carrier 100. This configuration allows the arms 40a, 40b to flex when a force is applied, which permits the shape of the handle 30 to distort while remaining anchored to the body 10 of the container carrier 100. Specifically, when a downward biasing force is applied to the handle 30 in a biased state, the pair of arms 40a, 40b flexes to allow the intersection 44 between the bifurcated region 38 and graspable region 36 to move such that a downward flexion of the graspable region 36 of the handle 30 can be accommodated. For example, when an item pushes down on or is stacked on top of a container carrier 100, the straight regions 42a, 42b of the pair of arms 40a, 40b flex away from the graspable region 36, as indicated by the dashed lines in
The above-described bifurcated region 38 and arms 40a, 40b may be designated as a first bifurcated region 38a and a first pair of arms 40a, 40b, and the handle 30 may further include a second bifurcated region 38b that bifurcates into a second pair of arms 40c, 40d. As illustrated by the dash-dot line in
The first and second pairs of arms 40a, 40b, 40c, 40d may flex to allow the respective first and second intersections 44a, 44b to move, thereby accommodating a downward flexion of the graspable region 36 of the handle 30 when a downward biasing force is applied to the handle 30 in a biased state. Such flexing of the first and second pairs of arms 40a, 40b, 40c, 40d causes the first and second intersections 44a, 44b to move away from each other, thereby increasing a distance D between the first and second bifurcated regions 38a, 38b to accommodate passage of the graspable region 36 between the first and second bifurcated regions 38a, 38b as viewed from above, and through a plane P of the body 10, as viewed from a side. One embodiment of the handle 30 in a deflected configuration after passage of the graspable region 36 through the plane P of the body 10 is illustrated by the dash-dot line in
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To releasably engage the containers CON in the container carrier 100, the flanges 20 included in each annular structure 16 may be configured to flex independently during ingress or egress of one of the containers CON into or out of the corresponding void 26. In an unflexed state, the flanges 20 may be collectively configured to conform to a curvature of a neck of one of the containers CON. The flanges 20 are thus configured to releasably engage a container CON at the neck, the outer diameter of the neck being smaller than an inner diameter of a lip or a cap CAP of the container CON, as illustrated in
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The container-engaging semi-annular structure 16a may be formed to have a semi-annular shape by including a straight portion in the circumferential rib 18a that is positioned toward an interior void 46 of the body 10 of the container carrier 100. This implementation increases the area of the interior void 46 of the container carrier 100 to provide room for the flexion of the handle 30 as it transitions from an upright position to a deflected position. As discussed above and illustrated in the present embodiment, the circular perimeter 28 of the void 26 may be centered on a vertical central axis C of the annular structure 16 or the container-engaging semi-annular structure 16a. However, it will be appreciated that the circular perimeter 28 of the void 26 may be offset with respect to the annular structure 16 or the container-engaging semi-annular structure 16a.
The arrangement of the flanges 20 defining a circular perimeter 28 of a void 26 within an annular structure 16 may give rise to a configuration in which the plurality of flanges 20 may have the same lengths. This configuration may be observed in an embodiment of a container carrier 100 in which the annular structure 16 and the circular perimeter 28 of the void 26 are both centered on central vertical axis C. As described above, the container carrier 100 may include one or more container-engaging structures 16a that may be formed to have a semi-annular shape. In this alternate configuration, one or more of the flanges 20 positioned proximate the straight region of the circumferential rib 18a of the container-engaging semi-annular structure 16a may be formed to be shorter than adjacent flanges 20. However, it will be appreciated that the inner perimeters 24 of the flanges 20 may collectively define a void 26 with a circular perimeter 28, regardless of the shape of the container-engaging structure. While the illustrated embodiment includes an even number of flanges 20, with the annular structure 16 and the circular perimeter 28 of the void 26 both centered on the central vertical axis C, it will be appreciated that the configuration of the container carrier 100 is not limited to illustrated embodiment. For example, the flanges 20 may occur in an even or an odd number and may be formed to be equal in length to, or longer or shorter than an adjacent flange 20 to accommodate a desired container size/weight and/or a desired cap size/shape. Further, as discussed above, the circular perimeter 28 of the void 26 may be offset with respect to the annular structure 16 or the container-engaging semi-annular structure 16a.
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In any of the embodiments described herein, the container carrier may be preferentially formed of a flexible plastic. Being both strong and lightweight, plastic is an advantageous material for use in container carriers. It is preferable that the plastic be flexible in nature to accommodate the flexible nature of the handle, as well as the releasable engagement of the containers with the flanges. Specifically, the plastic may be high density polyethylene (HDPE), and it may further be recycled HDPE. It will be appreciated that container carriers formed of flexible plastic have the additional benefit of being recyclable.
The container carriers described above may be used to provide a convenient carrying mechanism for containers of all sorts, but are particularly advantageous due to the manner in which the handle extends beyond the top of the container carrier. In some circumstances, the caps of the containers secured within the container carrier may possess sharp edges that can cut or damage the skin of the user. The container carriers described herein prevent such an undesirable situation by allowing a user to grasp and carry the container carrier without contacting the caps of the containers secured within the container carrier.
It should be understood that the embodiments herein are illustrative and not restrictive, since the scope of the invention is defined by the appended claims rather than by the description preceding them, and all changes that fall within metes and bounds of the claims, or equivalence of such metes and bounds thereof are therefore intended to be embraced by the claims.
The present application is a continuation of U.S. patent application Ser. No. 15/799,670, entitled CONTAINER CARRIER WITH FLEXIBLE RAISED HANDLE, filed Oct. 31, 2017 which in turn is a non-provisional of and claims benefit to U.S. Provisional Application Ser. No. 62/532,923, entitled CONTAINER CARRIER WITH FLEXIBLE RAISED STRAP, filed Jul. 14, 2017.
Number | Date | Country | |
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62532923 | Jul 2017 | US |
Number | Date | Country | |
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Parent | 15799670 | Oct 2017 | US |
Child | 17317654 | US |