This invention relates to container closures.
Various flowable substances (including liquids) may be packaged in a rigid, flexible, or collapsible container (e.g., bottle, pouch, etc.) having a closure that can be opened to allow the contents to be poured out. The container with the closure mounted thereon and the contents stored therein may be characterized as a “package.”
The inventors of the present invention have invented a novel structure for a container closure wherein the closure includes advantageous features not heretofore taught or contemplated by the prior art.
According to broad aspects of one form of the invention, a closure is provided for a container that has an opening to the container interior wherein contents may be stored. The closure includes a body that is either (a) a separate structure for being attached to the container at the opening, or (b) a structure formed as a unitary portion of the container at the opening.
The closure body has a deck defining (i) at least one pour aperture that can communicate with the container opening and that can accommodate pouring out of the contents through the at least one pour aperture wherein the pour aperture has a curved configuration extending laterally on each side of a central axis line (A) that bisects the closure body, and (ii) at least one vent aperture that can communicate with the container opening and that can accommodate the in-venting of ambient atmosphere through the at least one vent aperture into the container.
The closure body has a spout projecting outwardly from the deck and extending at least partway around the at least one pour aperture.
The closure also includes a lid for accommodating movement relative to the closure body between (a) a closed position sealing against the closure body to prevent flow of the contents outwardly of the closure body, and (b) an open position permitting flow of the contents outwardly of the closure body.
The closure is characterized in that the at least one vent aperture (i) has a cross-sectional flow area as measured at the deck; and (ii) is further defined by a vent tube which projects downwardly from the deck to define a vent path length from the top of the vent aperture to the bottom of vent tube wherein the ratio of the path length to the cross-sectional flow area is between about 1 and 2.
The closure can be provided with a design that accommodates efficient, high quality, large volume manufacturing techniques with a reduced product reject rate.
The closure can optionally be designed to accommodate its use with a variety of conventional or special containers having a variety of conventional or special, container finishes (e.g., snap-fit attachment configurations, thermal bonding configurations. etc.).
Numerous other advantages and features of the present invention will become readily apparent from the following detailed description of the invention, from the claims, and from the accompanying drawings.
In the accompanying drawings forming part of the specification, in which like numerals are employed to designate like parts throughout the same,
While this invention is susceptible of embodiment in many different forms, this specification and the accompanying drawings disclose only some specific forms as examples of the invention. The invention is not intended to be limited to the embodiments so described, however. The scope of the invention is pointed out in the appended claims.
For ease of description, many of the figures illustrating the invention show the embodiments of the closure of this invention in the typical orientation that the closure would have at the top of a container (not shown) when the container is oriented upright, and terms such as upper, lower, horizontal, etc., are used with reference to this orientation. It will be understood, however, that the closure of this invention may be manufactured, stored, transported, used, and sold in an orientation other than the orientations described.
The closure of this invention is suitable for use with a variety of conventional or special containers, the details of which, although not fully illustrated or described, would be apparent to those having skill in the art and an understanding of such containers. The particular containers, per se, that are illustrated and described herein form no part of, and therefore are not intended to limit, the present invention. It will also be understood by those of ordinary skill that novel and non-obvious inventive aspects are embodied in the described exemplary closures alone.
The closure will typically be used on a container that contains a flowable product (e.g., a liquid, cream, slurry, etc.) in the form of a fluent substance that can be poured from the container through the opened closure. Such a fluent substance may be sold, for example, as a food product (e.g., soy sauce), a personal care product, an industrial product, a household product, or other types of products. Such substances may be for internal or external use by humans or animals, or for other uses (e.g., activities involving medicine, manufacturing, commercial or household maintenance, construction, agriculture, etc.).
A first embodiment of a closure of the present invention is illustrated in the Figures wherein the closure is designated generally by reference number 20. In the illustrated first embodiment, the closure 20 is provided in the form of a separate closure 20 which is adapted to be mounted on, or otherwise attached to, a container (not shown) that would typically contain contents such as a product consisting of a fluent substance. The container typically has a top portion extending upwardly to define an opening to the container interior and may be formed from a material suitable for the intended application (e.g., molded polyethylene or polypropylene).
It is contemplated that typically, after the closure manufacturer makes the closure 20 (e.g., by molding the closure 20 from a thermoplastic polymer), the closure manufacturer will then ship the closure 20 to a container filler facility at another location where the container is either manufactured or otherwise provided, and where the container is filled with a product prior to installation of the closure 20 on the filled container.
In the illustrated embodiments, the closure is provided as a separately manufactured article, component, or unit for being removably or non-removably attached (e.g., mounted or installed) on a container. Further, it may be desirable for the closure (or at least a base portion of the closure) to be formed as a unitary part, or extension, of the container wherein such a unitary part or extension may also be characterized as simultaneously defining an end structure of the container, per se.
The illustrated preferred embodiments of the closures are initially formed separately from the container, and are adapted to be attached to the container at an opening which provides access to the container interior and to the contents (e.g., a product contained therein) after a portion of the closure is opened.
The container, per se, does not form a part of the broadest aspects of the closure of the present invention, per se. The container may have any suitable configuration. With those forms of the closure of the present invention wherein the closure is a separately formed article, the container typically includes an, upper end portion (or other suitable structure on some part of the container) that defines the container mouth or opening, and such a container opening portion or structure has a cross-sectional configuration with which the closure is adapted to engage. The main body portion of the container may have another cross-sectional configuration that differs from the cross-sectional configuration of the container at the container opening. On the other hand, the container may instead have a substantially uniform shape along its entire length or height without any portion of reduced size or different cross-section.
The container may have a generally rigid wall or walls which can be grasped by the user. The illustrated embodiments of the closure are also suitable for use with a container having a flexible wall or walls.
As seen in
In alternate designs (not illustrated), the closure 20 could be made from a plurality of separate parts that are assembled together.
As can be seen in
Extending downwardly from the periphery of the outer deck 42 is a skirt 44 for engaging the container (not shown) when the closure body 30 is mounted on the container. As can also be seen in
Alternatively, the closure body skirt 44 could be provided with some other container connecting means, such as a snap-fit bead or groove (not illustrated) for engaging a container neck groove or bead (not illustrated), respectively. The main part of the container may have a different cross-sectional shape than the container neck and closure body skirt 44. The closure body skirt 44 may have any suitable configuration for accommodating an upwardly projecting neck of the container (not shown) or for accommodating any other portion of a container received within the particular configuration of the closure body 30—even if a container does not have a neck, per se.
Also, the closure body skirt 44 could instead be permanently attached to the container by means of induction melting and bonding, ultrasonic melting and bonding, gluing, or the like, depending on materials used for the closure body skirt 44 and container. In another alternate design (not illustrated), the closure body skirt 44 could be formed (e.g., molded) as a unitary extension, or part, of the container.
In the illustrated first embodiment of the invention, the container-receiving opening defined by the closure body skirt 44 has a generally cylindrical configuration and includes the thread 46 that projects laterally inwardly. However, the closure, body skirt 44 may have other configurations. For example, the closure body skirt 44 might have a prism or polygon configuration adapted to be mounted to the top of a container neck having a polygon configuration. Such prism or polygon configurations might not accommodate a threaded attachment, but other means of attachment could be provided, such as a snap-fit bead and groove arrangement, adhesive, or the like.
As can be seen in
As can be seen in
As can be seen in
As can be seen in
As can be seen in
As can be seen in
Further, in the preferred embodiment illustrated in
Further, in the preferred embodiment illustrated in
As can be seen in
In the preferred embodiment illustrated in
In the preferred embodiment illustrated in
As can be seen in
As can be seen in
In the preferred form of the invention, the lid 32 is provided to be closed over, and to cover, an upper part of the closure body 30. The lid 32 can be moved to expose the upper part of the closure body 30 to permit pouring out of the contents (i.e., product) through the pour aperture 50 from the container. The lid 32 is movable between (1) a closed position over the body 30 (as shown in
As seen in
In the illustrated embodiment, the closure hinge 36 is molded unitary with the lid flange 82 and with the closure body 30 so as to accommodate movement of the lid 32 between the open position exposing the closure spout 70, and the closed position sealing against the inside surface of the closure spout 70. The hinge 36 may be of any suitable conventional or special design. The hinge 36 may be a conventional snap-action type such as described in the U.S. Pat. No. 5,356,017, U.S. Pat. No. 5,642,824, or U.S. Pat. No. 6,321,923. The hinge could also be a non-snap-action type hinge, including a strap or tether. In yet other embodiments, the hinge could be a conventional two-piece hinge, such as a clip hinge (e.g., wherein an axle could be provided on the lid 32 while a socket to receive that axle could be provided on the closure body 30). In some applications, the hinge (or any connection between the body 30 and lid 32) maybe omitted altogether.
A finger tab or thumb tab 90 (
The lid 32 preferably also includes a hollow spud 94 (
The configuration of the spout 70 facilitates the pouring of a fluent product (i.e., contents) from the container when the lid 32 is opened. When the lid 32 is closed, the spud 94 acts to contain the movement of the fluent product (i.e., contents) within the inside of the spout 70 so as to mitigate undesired movement of fluent product about the underside of the lid 32, and so as to prevent flow of the fluent product outwardly of the closure body spout 70 into the region between the exterior of the spout 70 and the lid flange 82.
Both closures 20 and 20A function in the same manner for closing a container and for being open to accommodate pouring of the container contents through the opened closure.
Advantageous features of both closures 20 and 20A will next be described with reference to
The curved configuration of the pour aperture 50 and the arrangement of the vent apertures (60), especially the side-by-side arrangement of the spaced-apart dual vent apertures 60, facilitate smooth pouring. The contents of the container can relatively easily be poured out with a generally consistent flow and ease of use regardless of the fill level in the container. The vent aperture vent tubes 62 accommodate the return, or in-venting, of ambient atmospheric air into the container and past the outflowing contents.
The configuration and arrangement of the pour aperture 50 and vent apertures 60 also minimizes undesirable “glugging” that can be experienced with some conventional closures wherein the flow of the contents out of a conventional closure is temporarily and periodically interrupted by in-flowing ambient atmospheric air.
Owing to the shape of the curved pour aperture 50, the user need not maintain the tilted orientation and flow in precise alignment with the closure body central axis line A. If the user inadvertently rotates the container with the opened closure 20 somewhat about a longitudinal axis that is perpendicular to the closure body central axis line A, then more of the contents will flow out of the “higher” side of the arcuate aperture 50 than the other (“lower”) side. That is, there may be more flow out of the portion of the pour aperture 50 defined between the central axis A and one end 52 of the pour aperture 50 than out of the portion of the pour aperture 50 defined between the central axis A and the other end 52 of the pour aperture 50. At the same time, this “off center” pouring will still permit in-venting of ambient atmospheric air, especially through the vent aperture 60 that is located somewhat higher than the other vent aperture 60.
The closure 20 performs especially well when used for pouring liquids having viscosities similar to that of some kinds of soy sauce. In the preferred embodiment illustrated in
The oval-shaped pour spout 70 which surrounds both the pour orifice 50 and vent apertures 60 provides a good flow “cutoff” at the spout lip 76 (
With reference to
Further, in the preferred embodiment, especially when intended for use with a flowable substance having the viscosity of some types of conventional soy sauce, it has been discovered that very effective venting action occurs when (a) there are two vent apertures 60, (b) each vent aperture 60 (including its vent tube 62) defines a cylindrical vent flow path having substantially the same uniform cross-sectional diameter of about 3.3 millimeters, and (c) each vent tube 62 extends downwardly to a location that provides a vent path length of 6.1 millimeters as measured from the top of the opening of the vent aperture 60 at the top surface of the deck 40 down to the bottom end of the vent tube 62.
The venting action has been found to be particularly good, especially with liquids having a viscosity of some types of conventional soy sauce, when the ratio of the vent path length (from the top of the vent aperture 60 to the bottom of the vent tube 62) to the diameter of the internal circular, uniform cross section flow area of the vent flow path is within a range of about 1.5 to about 2.1, and is preferably about 1.8.
Although in the preferred embodiment illustrated in
Further, although the presently most preferred form of the internal flow area of each vent aperture 60 and its vent tube 62 is circular, other noncircular configurations are contemplated (such as, for example, oval, elliptical, triangular, etc.).
In some pouring applications, there could be a variation or non-uniformity of the internal vent flow path cross-sectional flow area along the length or height of the flow path. However, in the presently preferred embodiment illustrated in
It will be readily observed from the foregoing detailed description of the invention and from the illustrations thereof that numerous other variations and modifications may be effected without departing from the true spirit and scope of the novel concepts or principles of this invention.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/US12/36043 | 5/2/2012 | WO | 00 | 8/27/2014 |