This invention relates to a container conveyer device equipped with a container conveyer passage along which there are container-treating steps, enabling the containers to be handed over to the container-treating steps from the conveyer passage on the way of round trips.
The system 151 has a plurality of (five) devices 153 along a conveyer 152 that extends straight.
The conveyer 152 includes a container feed conveyer passage 161 and a container discharge conveyer passage 162. The container feed conveyer passage 161 includes a main line 161a, conveyer passage change-over points at five places designated at P1, and five branch lines 161b branched from the change-over points P1. Similarly, the container discharge conveyer passage 162 includes a main line 162a, conveyer passage change-over points at four places designated at P2, and four branch lines 162b that meet the main line 162a at the change-over points P2.
Between the conveyer 152 and the devices 153, conveyer hand-over devices 157 are arranged to take a container from the conveyer 152 and to return it back to the conveyer 152. The container that is treated is returned back to the conveyer 152 and is conveyed to the next step.
The following patent document 1 teaches that in a container conveyer device of a prior art, the containers are arranged in a row on a conveyer line, and electric charge portions are arranged on the way of the conveyer passage for forming a plurality of films. In order to treat a number of containers, however, the patent document 1 teaches that the number of the discharge portions must be increased. Arrangement of the plurality of discharge portions on the way of the conveyer passage, however, causes the device to become bulky making it difficult to shorten the time for forming the films. According to an embodiment of the patent document 1, further, the containers conveyed in a row on the conveyer passage are held in a circular cassette that is capable of holding a plurality of containers, and many containers are conveyed into a film-forming chamber to form films on the containers.
To convey the containers, the conveyer 152 shown in
When, for example, the containers are preferentially fed from the upstream devices 153, successively, the containers are not often fed to the downstream devices 153 making it difficult to conduct the processing to meet operating capability.
When the treating devices such as the devices 153 are arranged in a plural number (five) in series on the way of the conveyer 152 along the conveyer 152 as described above, the system 151 becomes long in the direction of the conveyer 152 making it difficult to effectively utilize the area where it is installed resulting in an increase in the area where the system as a whole is installed. It is also allowable to install a conveyer for each device 153. In this case, however, the conveyers are necessary in a number equal to the number of the devices 153 making it, still, difficult to decrease the area for installation.
The present invention was accomplished in view of the above circumstances, and has an object of providing a container conveyer device which is capable of increasing the speed for conveying the containers on a container conveyer passage having container hand-over devices on the way of the container conveyer passage as well as decreasing the area on where a system as a whole is installed.
In order to achieve the above object, the container conveyer device of the present invention including a container feed position for receiving containers, a container discharge position for handing over the containers, a conveyer passage for conveying the containers from said container feed position up to said container discharge position, and a container hand-over position where the containers are once taken out from said conveyer passage and the containers are returned back again to said conveyer passage on the way of said conveyer passage, wherein, said conveyer passage includes an inner conveyer passage that rotates about a rotary shaft, an outer conveyer passage arranged on the outer circumferential side thereof on the same shaft, container feed means for feeding the containers at the container feed position on either said inner conveyer passage or said outer conveyer passage, and container discharge means for discharging the containers at the container discharge position on the other conveyer passage, the conveyer passage, further, including container hand-over means for returning the containers back to the other conveyer passage after the containers are taken out from the one conveyer passage at the container hand-over positions.
In the container conveyer device, the inner conveyer passage and the outer conveyer passage are independently controlled.
In the container conveyer device, the outer conveyer passage is arranged at a position of height equal to, or lower than, the position of height of the inner conveyer passage.
In the container conveyer device, the container feed means includes a rotary container feed wheel having container support portions, and has, at the container feed position, a contact portion between a container conveyer track of the container feed wheel and a container conveyer track of the one conveyer passage, to hand over the containers at the contact portion, and the container discharge means includes a rotary container discharge wheel having container support portions, and has, at the container discharge position, a contact portion between a container conveyer track of the container discharge wheel and a container conveyer track of the other conveyer passage, to hand over the containers at the contact portion.
In the container conveyer device, a plurality of said container hand-over means are provided along the circumferential direction of said conveyer passage.
In the container conveyer device of the present invention, the conveyer passage has the inner conveyer passage that rotates about the rotary shaft, the outer conveyer passage arranged on the outer circumferential side thereof, the conveyer feed means for feeding the containers to either the inner conveyer passage or the outer conveyer passage, and container discharge means for discharging the containers to the other conveyer passage, so that the containers are returned back to the other conveyer passage after the containers are taken out from the one conveyer passage at the container hand-over position. Further, the inner conveyer passage and the outer conveyer passage are independently controlled so that the containers can be fed and discharged at separate timings. It is, therefore, made possible to convey the containers at high speeds. More closely, unlike the conventional device (
Despite there are a plurality of container-treating devices (vapor deposition devices) on the way of the conveyer passage, the system as a whole does not extend straight, and the area for installation can be effectively utilized. The conventional device was provided with the container feed conveyer passage and the container discharge conveyer passage or, substantially, with four conveyer passages inclusive of branch passages to convey the containers requiring an increased area for installation. The present invention, on the other hand, requires the container feed conveyer passage and the discharge conveyer passage only, though the conveyer passages have dissimilar shapes, making it possible to decrease the area for installation.
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The vapor deposition system works to deposit the vapor of a functional starting material on the inner surfaces of the containers by utilizing microwaves while the containers move through the vapor deposition system from the upstream side thereof to the downstream side thereof. The containers 25 flow to a feed conveyer 2 positioned on the upstream of the vapor deposition system, container feed wheel 3, conveyer wheel 4, container hand-over devices (delivery robots) 5, 6, and to the vapor deposition device 1, and are returned back again to the container hand-over devices 5, 6 and to the conveyer wheel 4, and, further, flow from the conveyer wheel 4 to a container discharge wheel 7 and to a discharge conveyer 8. In this embodiment, the side of the feed conveyer 2 is regarded to be the upstream side and the side of the discharge conveyer 8 is regarded to be the downstream side along the flow of the steps for treating the containers 25.
Referring to
The container feed wheel 3 has a rotary shaft 3a that is rotatably supported by a base plate 42 for feed wheel via a bearing 45. A wheel surface of a rotary wheel 3b is arranged in a horizontal direction on the upper part of the rotary shaft 3a, and a container inner guide 40 is provided at the outer circumferential portion thereof in the radial direction. The inner guide 40 has annular guide plates 40a, and container limiting portions 40b of the shape of a curved groove are formed in the outer circumferential side surfaces of the guide plates 40a. The container limiting portions 40b work in cooperation with the groove 39a of the timing screw 39 enabling the container feed wheel 3 to receive the containers 25. The guide plates 40a are provided maintaining a gap in the up-and-down direction so as to support an upper part and a lower part of the container at an intermediate position thereof.
The container feed wheel 3 is provided with an outer guide 41, and the containers 25 are conveyed between the inner guide 40 limited by the limiting portions 40b and the outer guide 41. The outer guide 41 is arranged between a hand-over point b and a hand-over point d shown in
Referring to
Referring to
Referring to
The inner conveyer passage 9 is provided with arcuate inner guides 50, and container support portions 50a of the shape of a curved groove are provided in a plural number in the outer circumferential side surface thereof maintaining an equal distance in the circumferential direction. The circular track of the container support portions 50a comes in contact with the circular track of the container feed wheel 3 at the hand-over position d, and works in cooperation with the container limiting portions 40b of the container feed wheel 3, so that the container support portions 50a receive the containers at the hand-over position d.
Referring to
The inner conveyer passage 9 is provided with a bottom plate 50b for placing the containers thereon, and the inner guides 50 are supported on the bottom plate 50b. The inner guides 50 are provided in a number of two maintaining a gap in the up-and-down direction so as to support the upper part and the lower part of the containers at the intermediate position thereof.
Teeth are formed in the inner circumferential surface of the inner wheel gear 56 and are in mesh with a main gear 46b attached to an upper part of the main shaft 46a of the servo motor 46 so as to be rotated by the driving force of the servo motor 46.
A support plate 54a is provided at an upper part of the bracket 54, and an outer guide 51 is arranged at a further upper part of the support plate. The outer guide 51 is provided with arcuate guide plates 51a for supporting the circumferential wall portions of the containers. The guide plates 51a are provided in a number of two maintaining a gap in the up-and-down direction. The outer guide 51 is arranged starting from the hand-over position d of the inner conveyer passage 9 up to the container discharge wheel 7 (see
As shown in
The vapor deposition device 1 is provided with a turntable 14 which rotates in the clockwise direction as indicated by an arrow g. A plurality of vapor deposition units 15 are arranged on the outer circumferential portion of the turntable 14. In this embodiment, the vapor deposition units 15 are arranged in a number of 16 in the circumferential direction of the turntable 14, wherein the pairs are each constituted by two vapor deposition units 15 and are integrally arranged. The vapor deposition units 15 can move along a circular track in concentric accompanying the rotary motion of the turntable 14.
The vapor deposition unit 15 is provided with a pressure-reducing chamber 24 of a circular shape in transverse cross section and to which a vacuum pump that is not shown is connected to reduce the pressure in the chamber. The vapor deposition unit 15 is provided with a waveguide 32 communicated with the pressure-reducing chamber 24. A microwave oscillator 34 is present near the waveguide 32.
The microwave oscillators 34 are fixed on the outer side of the turntable 14, and are provided in a number of four in this embodiment. The microwave oscillators 34 are arranged at positions on the side opposite to the hand-over devices 5, 6 in the radial direction of the turntable 14. The four (plurality of) microwave oscillators 34 are arranged being corresponded to the plurality of (four) vapor deposition units 15 consecutively arranged in the circumferential direction. Therefore, the four adjacent containers 25 can be vapor-deposited simultaneously.
The container hand-over devices 5, 6 work to feed the containers 25 into the pressure-reducing chambers 24 as well as to take them out therefrom. The hand-over devices 5, 6 can take out or introduce the containers 25 from or into the four vapor deposition units 15 arranged at a position indicated as a first stage in
Referring to
The outer conveyer passage 10 rotates in the clockwise direction of an arrow e and hands the containers over to the container discharge wheel 7 at a hand-over position i. The circular track of the container support portions 60a comes in contact with the circular track of the container discharge wheel 7 at the hand-over position i where the containers are handed from the container support portions 60a over to the container discharge wheel 7.
The container support portions 60a are arranged in a plural number in the circumferential direction of the outer conveyer passage 10 maintaining an equal distance. The container support portion 60a are formed maintaining the same pitch as that of the container support portions 50a of the inner conveyer passage 9.
Referring to
The outer conveyer passage 10 is provided with a bottom plate 60b for supporting the containers, and the inner guides 60 are supported on the bottom plate 60b. The inner guides 60 are provided maintaining a gap in the up-and-down direction so as to support the upper part and the lower part of the containers at the intermediate position thereof.
Teeth are formed in the outer circumferential surface of the outer wheel gear 66 and are in direct mesh with a main gear 68b attached to an upper part of the main shaft 68a of the servo motor 68, and the outer wheel gear 66 is rotated by the driving force of the servo motor 68.
A support frame 64 is attached to the side portion of the base plate 53 for supporting the conveyer wheel, a support plate 64a is provided at an upper part of the support frame 64, and an outer guide 61 is arranged at a further upper part of the support plate 64a. The outer guide 61 is provided with arcuate guide plates 64b for supporting the circumferential wall portions of the containers 25. The guide plates 64b are provided maintaining a gap in the up-and-down direction. The outer guide 61 is arranged starting from the position of the container feed wheel 3 up to the hand-over position i which is an end point (see
As described above, the inner conveyer passage 9 and the outer conveyer passage 10 are so constituted as to rotate independently from each other, the position of height of the inner conveyer passage 9 being higher than the position of height of the outer conveyer passage 10.
The container discharge wheel 7 has a rotary shaft 7a that is rotatably supported by base plate 62 for take-out wheel via a bearing 63. A rotary wheel 7b is arranged in a horizontal direction on the upper part of the rotary shaft 7a. Inner guides 70 of the form of an annular plate are provided at the outer circumferential portion of the container discharge wheel 7 facing in the horizontal direction. Container limiting portions 70a of the shape of a curved groove are formed in the outer circumferential portions of the inner guides 70 in the circumferential direction thereof.
Referring to
The container limiting portions 70a work in cooperation with the container support portions 60a of the outer conveyer passage 10 enabling the container discharge wheel 7 to receive the containers 25. The inner guides 70 are provided maintaining a gap in the up-and-down direction so as to support the upper part and the lower part of the containers at the intermediate position thereof. The outer guide 71 is constituted in the same manner as the outer guide 41 of the container feed wheel 3.
Referring to
Referring to
The discharge conveyer 8 conveys the containers 25 in the linear direction of an arrow m.
Next, described below is an example in which the vapor deposition devices (coating devices) are arranged for the container conveyer device of the present invention.
Referring to
Referring to
Referring to
At the same time, the vapor deposition units 15 arranged in the fourth stage are moved to the first stage due to the turn of the turntable 14. When the vapor-deposited containers have not yet been held in the vapor deposition units 15 like in the initial stage of the vapor deposition work, the container hand-over devices 5, 6 work to only feed the containers 25 to the vapor deposition units 15.
At this moment, the conveyer wheel 4 works to convey the container 25 at the head position n on the inner conveyer passage 9 of before the containers are taken out, up to the container take-out position p. Thereafter, the container hand-over devices 5, 6 work to feed the containers 25 which have not yet been vapor-deposited as received from the inner conveyer passage 9 into the vapor deposition units 15 from which the containers 25 have been taken out.
When the containers 25 are vapor-deposited after one cycle has been finished, the vapor-deposited containers have been held in the pressure-reducing chambers 24. Therefore, the hand-over devices 5, 6 take out the four containers 25 in the hand-over area f of the inner conveyer passage 9, and hand the containers 25 over to the outer conveyer passage 10.
After the end of the second stage, the turntable 14 is turned by 90 degrees to move the vapor deposition units 15 to the third stage.
After the containers 25 are vapor-deposited in the third stage, the turntable 14 is, further, turned by 90 degrees to move the vapor deposition units 15 to the fourth stage.
After the fourth stage has been finished, the turntable 14 is turned by 90 degrees, the containers 25 in the vapor deposition units 15 are arranged facing the hand-over devices 5, 6, and the containers 25 are handed over to the outer conveyer passage 10.
The conveyer wheel 4 returns the containers 25 from the vapor deposition devices 1a to 1e back to the outer conveyer passage 10 through the hand-over devices 5, 6.
The outer conveyer passage 10 rotates in the direction of an arrow e shown in
At the hand-over position i, the container limiting portions 70a of the inner guide 70 of the container discharge wheel 7 work in cooperation with the container support portions 60a of the outer conveyer passage 10 so that the containers 25 can be smoothly handed over from the outer conveyer passage 10 to the container discharge wheel 7. The container discharge wheel 7 stably conveys the containers 25 between the inner guide 70 and the outer guide 71.
The containers 25 are turned by the container discharge wheel 7 in the counterclockwise direction of an arrow j, and are handed over to the discharge conveyer 8 at a hand-over position k.
The discharge conveyer 8 conveys the containers 25 in the linear direction of an arrow m and feeds the containers 25 to the next step.
In this embodiment as described above, the conveyer wheel 4 is rotatably arranged, and the conveyer passage is provided as inner and outer two routes in the radial direction, i.e., divided into the inner conveyer passage 9 on the side of feeding the containers 25 and the outer conveyer passage 10 on the side of taking out the containers, making it possible to convey the containers 25 at a high speed. That is, a plurality of branch passages or conveyer passage change-over points are not required unlike that of the conventional device shown in
Further, since the plurality of vapor deposition devices 1a to 1e which are the container-treating devices are arranged in the circumferential direction of the circular conveyer wheel 4, the system as a whole does not extend in a linear direction. Therefore, the area for installation can be effectively utilized and can be decreased by about 30% as compared to that of the conventional systems.
Though the invention was described above in detail by way of an embodiment with reference to the accompanying drawings, it should be noted that the invention is in no way limited to the above embodiment only but can be altered or modified in various other ways without departing from the scope of the invention.
In the above embodiment, the hand-over devices 5, 6 work to hand over four containers 25 from the four vapor deposition units 15. However, the number of the containers 25 to be handed over by the hand-over devices 5, 6 is not limited to a plural number, but only one container may be handed over.
In the above embodiment, robots were used as the hand-over devices 5, 6 as means for handing over the containers. According to the invention, however, any other means may be used instead of the robots.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2008/057696 | 4/21/2008 | WO | 00 | 4/16/2009 |