Container for dispensing controlled amounts of paper products

Information

  • Patent Grant
  • 6830151
  • Patent Number
    6,830,151
  • Date Filed
    Friday, July 26, 2002
    22 years ago
  • Date Issued
    Tuesday, December 14, 2004
    20 years ago
Abstract
A container is disclosed for dispensing a controlled amount of paper products. The container includes a housing including a first end wall and a plurality of exterior walls defining an interior surface and an interior area within the interior surface for receiving the plurality of paper products. A first, second and third of the exterior walls intersect a first end wall to form a portion of the interior surface and define an open face of the container. The exterior walls further include a fourth wall extending between the second and third walls adjacent the first end wall and the open face. The container defines a dispensing throat extending through the fourth wall adjacent the slit in the cartridge. The first end wall may be slanted relative to the second and third walls. A cartridge is inserted into the interior area of the housing through the open face of the container. The cartridge contains the plurality of paper products to be dispensed. The cartridge includes cartridge walls including side walls, a front wall disposed in the open face of the container, and a bottom wall which may be slanted relative to the side walls so as to be matingly disposed against the first end wall of the container when the cartridge is disposed within the housing. A slit is defined through the front wall for dispensing the plurality of paper products though the dispensing throat. Protrusions may extend from the housing though openings in the cartridge to contact the paper products.
Description




BACKGROUND OF THE INVENTION




This invention relates generally to the field of dispensing devices and systems. More particularly, this invention relates to the field of devices and systems for dispensing paper products such as napkins, towels, bath tissue, etc.




Various types of dispensers for paper products have been developed to provide ready availability of the paper products to users. Such dispensers are often provided in public places such as restaurants or ret rooms where customers remove from the dispenser a desired amount of paper products for personal use. In some high traffic areas, such as fast food restaurants, a large number of customers may use a paper product dispenser such as a napkin dispenser in a short period of time. Therefore, dispensers have been developed that hold a large number of paper products for use by a large number of consumers.




Unfortunately, large dispensers are subject to a number of drawbacks. First, it is difficult to uniformly dispense individual paper products or a controlled amount of paper products from a large dispenser without dispensing more paper products than necessary to a user. Thus, too many paper products are removed by a user, and some of the paper products are wasted. If too many paper products are removed from a dispenser, the benefits provided by a larger dispenser are eliminated as the dispenser is emptied more rapidly.




Second, many dispensers are difficult to load, and that difficulty can increase with the size of the dispenser. If paper products are not properly loaded into the dispenser, the paper products may jam as they are removed thereby preventing further removal of paper products by users. Also, a person refilling a large dispenser is more likely, due to the larger number of paper products involved, to drop some of the paper products onto a floor. Any dropped paper products are then unsanitary and must be discarded, thereby creating more waste and again defeating the benefits of the larger dispenser.




A further drawback of many currently available dispensers regardless of size is that it is impossible to determine without opening the dispenser how many paper products remain within the dispenser. Thus, a person must either periodically check the dispenser to determine how many paper products remain or be vigilant to refill the dispenser as soon as it is empty. Both alternatives involve much personal attention and, especially during peak usage, can lead to empty dispensers if dispensers are not vigilantly monitored.




SUMMARY OF THE INVENTION




According to certain aspects of the invention, a container is disclosed for dispensing a controlled amount of paper products. The container comprises a housing including a first end wall and a plurality of exterior walls defining an interior surface and an interior area within the interior surface for receiving the plurality of paper products. A first, second and third of the exterior walls intersect a first end wall to form a portion of the interior surface and define an open face of the container. Protrusions extend from the interior surface into the interior area for contacting the paper products. A cartridge is inserted into the interior area of the housing, the cartridge containing the plurality of paper products to be dispensed. The cartridge includes cartridge walls including a front wall disposed in the open face of the container when the cartridge is disposed within the housing. Openings are defined in the cartridge walls wherein at least one of the protrusions extends through at least one of the openings to contact the plurality of paper products. A slit is defined through the front wall for dispensing the plurality of paper products.




The container may also include cartridge retaining structure for retaining the cartridge in the interior area of the housing. The cartridge retaining structure may be configured on the first end wall or opposing second and third exterior walls.




The housing may include at least one element selected from blocks, chucks, stops, wires, braces, brackets, bars, pins, clips, hooks, clamps, adhesive materials, and interlocking container and cartridge geometries. The element retains the cartridge within the housing.




The container may include a fourth wall extending between the second and third walls adjacent the first end wall and the open face, and the container may define a dispensing throat extending through the fourth wall adjacent the slit in the cartridge. The dispensing throat may include a finger slot in the fourth wall and/or a thumb slot in the first end wall. A staging area may be provided proximate the first end wall for spacing and slowing the paper products.




The cartridge walls may include a bottom wall, the slit being defined by the front wall and the bottom wall of the cartridge. The cartridge may be configured so the slit is sized to have a horizontal dimension about the same as or slightly greater than the width of the paper products within the cartridge and a vertical dimension that is large enough to permit the passage of a limited number of paper products. Also, the vertical dimension of the slit may be between about 2 and about 10 times the thickness of an individual folded paper product. The slit may include a finger slot in the front wall and/or a thumb slot in the bottom wall.




The housing may include a bar connecting the second and third exterior walls for retaining the cartridge within the housing, and the bar may define a dispensing throat having a finger slot.




Structure may be provided for urging the paper products within the interior area in a dispensing direction toward the first end wall to a dispensing position near the slit. If so, the protrusions extending from the portion of the interior surface on the exterior walls may oppose the structure for urging.




The first end wall may be slanted relative to the second and third walls, and the cartridge may include a bottom wall configured to conform to the slanted first end wall of the housing. The first end wall may slant with upward or downward in the direction of the open face of the container.




The protrusions may include rib members extending from the first end wall of the housing and the cartridge may include openings at locations corresponding to the rib members. The protrusions may also include bumpers extending from the second and third walls, and the cartridge may include openings at locations corresponding to the bumpers.




According to certain other aspects of the invention, a container is disclosed for dispensing a controlled amount of paper products. The container includes a housing including a first end wall and a plurality of exterior walls defining an interior surface and an interior area within the interior surface for receiving the plurality of paper products. A first, second and third of the exterior walls intersect a first end wall to form a portion of the interior surface and define an open face of the container. The exterior walls further include a fourth wall extending between the second and third walls adjacent the first end wall and the open face. The container defines a dispensing throat extending through the fourth wall, the first end wall being slanted relative to the second and third walls. A protrusion extends from the interior surface into the interior area for contacting the paper products, and a cartridge is inserted into the interior area of the housing. The cartridge contains the plurality of paper products to be dispensed. The cartridge includes cartridge walls including a front wall disposed in the open face of the container when the cartridge is disposed within the housing, openings being defined in the cartridge walls wherein at least one of the protrusions extends through at least one of the openings to contact the plurality of paper products. A slit is defined through the front wall adjacent the dispensing throat in the housing for dispensing the plurality of paper products through the dispensing throat.




According to certain other aspects of the invention, a container is disclosed for dispensing a controlled amount of paper products. The container includes a housing including a first end wall and a plurality of exterior walls defining an interior surface and an interior area within the interior surface for receiving the plurality of paper products. A first, second and third of the exterior walls intersect a first end wall to form a portion of the interior surface and define an open face of the container. The exterior walls further include a fourth wall extending between the second and third walls adjacent the first end wall and the open face. The container defines a dispensing throat extending through the fourth wall, the first end wall being slanted relative to the second and third walls. A cartridge is inserted into the interior area of the housing through the open face of the container. The cartridge contains the plurality of paper products to be dispensed, the cartridge including cartridge walls including side walls. A front wall is disposed in the open face of the container, and a bottom wall is slanted relative to the side walls so as to be matingly disposed against the first end wall of the container when the cartridge is disposed within the housing. A slit is defined through the front wall adjacent the dispensing throat in the housing for dispensing the plurality of paper products though the dispensing throat.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a housing of an exemplary container for dispensing paper products from a cartridge holding a plurality of paper products.





FIG. 2

is another exemplary container for dispensing paper products from a cartridge holding a plurality of paper products.





FIG. 3

is another exemplary container for dispensing paper products.





FIG. 4

is a perspective view of an exemplary cartridge which is configured for use with the exemplary containers of

FIGS. 1-3

.





FIG. 5

is a perspective view of another exemplary cartridge which is configured for use with the exemplary containers of

FIGS. 1 through 3

.





FIG. 6

is a perspective view of another exemplary embodiment showing an exemplary cartridge as depicted in

FIG. 4

or


5


placed in an exemplary housing as shown in

FIGS. 1-3

.





FIG. 7

is a perspective view of an exemplary cartridge which is configured for use with the exemplary container of FIG.


3


.





FIG. 8

is a perspective view of another exemplary embodiment showing an exemplary cartridge as depicted in

FIG. 7

placed in an exemplary housing as shown in FIG.


3


.





FIG. 9

is yet another embodiment of an exemplary housing.





FIG. 10

is an exemplary cartridge which is intended to be inserted into the housing shown in FIG.


9


.





FIG. 11

is an enlarged cross-sectional view (not to scale) of the lower portion of the container and cartridge assembly shown in

FIG. 6

or


8


.











DETAILED DESCRIPTION




The present invention relates to a container


210


for holding paper products


212


to be dispensed to a user. As shown in

FIGS. 1 and 2

, container


210


includes a housing


214


defined by exterior walls


216


, including first wall


218


, second wall


220


, and a third wall


222


. Exterior walls


216


define an interior surface


230


, within which is disposed an interior area


228


. The housing


214


further includes a first end wall


240


and may also include a second end wall


242


. Paper products


212


are dispensed in a dispensing direction


244


. Housing


214


includes plurality of protrusions


250


, including curved bumpers


252


having ridges


254


and rib members


258


disposed in a staging area


256


.




Another feature which may be seen in

FIGS. 1 and 2

is the fully open face of the dispensers which includes one or more cartridge retaining means


900


which may be affixed to the end wall


240


and/or exterior walls


220


and


230


.




The cartridge retaining means


900


may be small blocks, chucks, stops, wires, braces, brackets, pins, clips or the like as well as combinations thereof. Alternatively and/or additionally, it is contemplated that other devices such as hooks, clamps or the like, adhesive materials, or interlocking or interacting container and cartridge geometries may be used as cartridge retaining means. The position of these means may be in the interior of the container and the illustration of the means at the exterior is not intended to be limiting.




A thumb notch


902


may be located in the first end wall


240


along the dispensing direction


244


. The thumb notch may be configured in any shape or size that is appropriate for the dimensions of the dispenser and the product to be dispensed. Desirably, the thumb notch will have dimensions that are compatible with the dimensions of any finger or thumb notches in any cartridges containing paper products used with the container.




The container shown in

FIG. 3

is generally similar to the one shown in FIG.


2


. It can be seen that the housing depicted in

FIG. 2

has a plurality of protrusions, including curved bumpers


252


which may include ridges, and rib members


258


located in a staging area


256


.




An optional fourth wall


224


may be included in the container as shown in FIG.


3


. The fourth wall


224


may partially cover the front of the housing and may function as a cartridge containing means. Although the fourth wall


224


is shown intersecting or contacting the first end wall


240


, the fourth wall


224


may be separated from the first end wall and appear as a band or strip or wall connecting the second wall


220


and the third wall


222


. Alternatively and/or additionally, the optional fourth wall


224


may have a fixed portion and a hinged portion that may function as a door. If an optional fourth wall


224


is used, a dispensing throat


232


may be provided at the intersection of the fourth wall


224


and the first end wall


240


. In such an embodiment, paper products


212


are dispensed in a dispensing direction


244


through the dispensing throat


232


. As shown in

FIG. 3

, the fourth wall


224


may be quite small and with the first end wall


240


form a dispensing throat


232


leaving a face of the container


210


substantially open. Further, housing


214


can also be constructed with double walls for security reasons.




The housing


214


may include an attachment portion for attaching the housing to a substantially nonhorizontal surface such as a vertical wall. As shown in

FIG. 3

, an attachment portion


246


may define holes through the first wall


218


of the housing


214


for receiving attachment members (not shown) such as screws, bolts, nails, etc. for attaching the housing to a wall. Alternately, a mounting bracket could be formed on an exterior surface of the first wall for contacting and being supported by another bracket, screws, bolts, nails, etc. extending from a wall. Further, the housing could be secured to a wall via a glue, epoxy, etc., or any other type of adhesive. Also, it would be possible to locate the attachment portion


246


on any part of the housing


214


, such as the second wall


220


, the third wall


222


, the first end wall


240


, or second end wall


242


, and to use combinations of mounting devices on several of the above-identified parts of the housing. Further, the housing could simply be positioned such that first end wall


240


is lower than the second end wall


242


, and so that the first end wall


240


and possibly the first wall


218


are supported in some way without fixing the housing


214


to any particular structure.




Thus, the means for urging paper products


212


in a dispensing direction


244


may comprise any structure or orientation, or both, of the housing


214


and/or wall it is mounted on that allows paper products


212


to be urged in dispensing direction


244


by gravity. Other types of mechanisms for urging paper products


212


the dispensing direction


244


such as, for example, spring loaded plates and the like are contemplated and may be especially useful if the container is mounted horizontally. For example, the container may project horizontally from a wall or may be placed on or mounted to a horizontal surface (e.g., on a countertop, table top or workbench).




In accordance with the invention, at least one protrusion, referred to generally as


250


, extends from interior surface


230


on at least one of exterior walls


216


into interior area


228


of housing


214


. Desirably, as shown in

FIG. 3

, second wall


220


and third wall


222


include protrusions


250


extending into interior area


228


. Protrusions


250


preferably comprise curved bumpers


252


, which may include a plurality of ridges


254


extending across the curved bumpers perpendicular to dispensing direction


244


.




Bumpers


252


extend into interior area


228


to contact paper products


212


and thereby oppose the means for urging paper products


212


in dispensing direction


244


. By extending into interior area


228


to contact paper products


212


, bumpers


252


impede the movement of paper products


212


in the dispensing direction


244


, but do not prohibit such movement. Ridges


254


allow numerous paper products


212


to be contacted by an individual bumper and allow for a smoother movement of paper products through housing


214


. In embodiments where the means for urging paper products


212


in dispensing direction


244


includes mounting housing


214


so that gravity causes such movement, protrusions


250


also support paper products


212


against the force of gravity. Protrusions


250


therefore reduce the gravitational force of the bottom of the paper products


212


, thereby making it easier for a user to remove individual paper products from the container.




Generally speaking, the exterior curve of bumper


252


may be defined by a radius of from about 1.125 to 1.750 inches. The bumper may have a chordal length of from about 1.625 to 1.875 inches. Individual ridges


254


may each have a radius of from about 0.125 to 0.250 inches, and their centers may each be spaced about 0.250 inches from the center of bumper


252


. While the disclosed bumper shape is a desired shape, other shapes could be used.




In accordance with the invention, protrusions


250


on second wall


220


are desirably staggered from protrusions


250


on third wall


222


relative to dispensing direction


244


. Such staggering provides a smooth movement of paper products


212


along dispensing direction


244


. Paper products


212


, being supported alternately on one side or the other by the staggered protrusions


250


, “walk” down housing


214


in dispensing direction


244


. Staggering protrusions


250


in dispensing direction


244


is important in embodiments where paper products


212


are moved in dispensing direction


244


due to the mounting or orientation of housing


214


by gravity. For example, if protrusions


250


were spaced opposite from each other on second wall


220


and third wall


222


, paper products


212


might be entirely prevented from moving in dispensing direction and thus sit on top of a pair of protrusions


250


. Also, paper products


212


might unevenly move in spurts past a pair of non-staggered protrusions


250


which could lead to misaligning of paper products and ultimately jamming of paper products within housing


214


. Thus, staggering of protrusions


250


allows an orderly walking of paper products


212


along housing


124


in dispensing direction


244


where first one side of the paper products, and then the other, moves more steadily downward.




The container


210


includes a second group of protrusions


250


extending from first wall


218


into interior area


228


to contact paper products


212


. The second group of protrusions


250


is preferably disposed in a staging area


256


near dispensing throat


232


for spacing, slowing, aligning and supporting paper products


212


as they are moved in dispensing direction


244


. Preferably, members


258


extending parallel to dispensing direction


244


as shown in FIG.


2


. Rib members


258


may have different dimensions to properly support and guide the paper products


212


. For example, rib members


258


may have a sloping configuration and an optional radius of curvature.




Generally speaking, the rib members


258


may have a height ranging from about 0.5 to 2 inches at the location where it intersects with the first wall


218


and, in some embodiments, may even have an offset or height ranging from about 0.1 to about 0.5 inch where the rib member


258


is adjacent to or contacts the first end wall


240


.




However, it should be understood that the dimensions of these rib members may be varied to accommodate a variety of factors including, but not limited to, the size of the paper product, basis weight of the paper product, composition/texture of the paper product, fold pattern of the paper product, height of the stack of paper products, force supplied by the means to urge the paper products to the dispensing throat, amount and dimensions of protrusions located on the second and third walls of the container as well as amount of other rib members positioned proximate the dispensing throat.




The housing


214


may be made of injection-molded plastic such as polyethylene or nylon. However, other suitable materials, such as other plastics or metals, may be provided for any or all of the parts of the housing


214


. Curved bumpers


252


and rib members


258


are preferably formed integral with housing


214


. However, curved bumpers


252


and rib members


258


may be formed separately from housing


214


and attached later. Also, curved bumpers


252


and rib members


258


may be made of different material from housing


214


if desired. For example, curved bumpers


252


and/or rib members


258


may be made of a more resilient material than the materials described above, such as an elastomer or rubber.




While curved bumpers


252


have been described as disposed on second and third walls


220


and


222


, which are side walls in

FIGS. 1 and 2

, curved bumpers


252


could be disposed on any pair of opposite walls of the housing


214


. Also, although rib member or members


258


have been described as disposed on the first wall


218


, rib member or members


258


could be disposed on any wall or pair of opposite walls of housing.




Desirably, the paper products


212


are interfolded or tab interfolded to provide metered feeding of individual napkins one at a time. However, the present invention does not require the use of interfolded paper products.




The housing


214


may hold multiple clips of paper products


212


(if a cartridge is not used), and may extend from 30 to as much as 48 inches from end to end. Desirably, first wall


218


is angled between 0-5 degrees from the vertical to prevent paper products from falling out of the housing


214


during refilling.




Referring now to

FIG. 4

, there is shown a cartridge


262


which is adapted to be inserted into the interior area


228


of the housing


214


and which is further adapted for holding or containing paper products


212


to be dispensed. As illustrated in

FIG. 6

, the cartridge


262


is sized to fit snugly within the interior area


228


of the housing


214


. If desired, leaf springs


264


(see

FIG. 3

) may be provided attached to the inside of the second end


242


of the housing


214


to hold the cartridge


262


in place. Any other suitable mechanism such as a tab or other interlock may be used to hold the cartridge


262


in the housing


214


is within the scope of the invention.




Referring again to

FIG. 4

, the cartridge


262


includes a plurality of removable portions


268


, the removal of which creates openings


270


through the cartridge


262


. Removable portions


268


are disposed in outside walls


272


of cartridge


262


so that, once removable portions


268


are removed, openings


270


encompass and receive protrusions


250


that may extend from the interior surface


230


of the housing


214


. Thus, upon removal of removable portions


268


and placement of cartridge


262


in housing


214


, curved bumpers


252


and rib members


258


contact the paper products


212


within cartridge.





FIG. 5

is a perspective of another exemplary cartridge


262


. Generally speaking, the cartridge includes a cartridge body having cartridge walls and may further include removable sections defined in the cartridge body generally as described above. Since the container embodiments of

FIGS. 1 and 2

described above may have an open face rather than a dispensing throat, a cartridge front wall


272




a


(illustrated in

FIGS. 4 and 5

) is intended to be positioned in the open face of the container should include a slit, slot, orifice or channel


950


that can serve to control access to the paper products


212


held within. Desirably, the slot is defined by the cartridge front wall


272




a


and the bottom wall


272




b


of the cartridge. However, it is contemplated that other locations may be used.




The slit is desirably sized so that it has a horizontal dimension “H” that is about the same or as slightly greater than the width of the paper products with the cartridge and a vertical dimension “V” that is large enough to permit the passage of a limited number of paper products. For example, if the paper products are in the form of folded paper napkins, the vertical dimension “V” of the slit may be sized so that a limited number of folded paper napkins may be extracted. This could be achieved by making the vertical dimension “V” some multiple of the thickness of an individual folded paper napkin (e.g., desirably greater than about two and less than about ten thicknesses, even more desirably greater than about two and less than about six thicknesses).




The paper product may be accessed by a thumb slot


952


and/or a finger slot


954


. Desirably, these slots are located on the front and bottom faces of the cartridge and may be centered with respect to the dimensions of the cartridge or the dimensions of the slot.




The cartridge may define at least one additional slot


282


through one of the cartridge walls, the slot being visible from outside the housing when the cartridge is in the interior area of the housing, an amount of paper products disposed within the cartridge being determinable by visually inspecting the amount of paper products through the slot.




Cartridge


262


may also include another removable portion


278


disposed at end


280


of cartridge


262


. Removable portion


278


may be removed to received a spring-loaded plate if cartridge


262


is to be used in a container with a spring-loaded plate or other means for urging the paper products in the dispensing direction.




As shown in

FIG. 7

, a removable portion


274


may be provided at end


276


of cartridge


262


for use in containers of the type shown in

FIG. 3

so that paper products


212


can be supported and aligned by rib member


258


for dispensing through dispensing throat


232


. Alternately, end


276


of cartridge


262


may be formed such that a plurality of smaller removable portions may be provided corresponding to rib members


258


. It is also contemplated that a different smaller removable portion may be provided corresponding to the dispensing throat


232


. If a separate removable portion corresponding to the dispensing throat


232


is provided, it is contemplated that it may be used with or without other removable portions corresponding to rib members and/or any other protrusions.




Generally speaking, removable portions


268


,


278


, and


274


may either be removed (or simply not formed) during manufacture of cartridge


262


or removed during installation of cartridge


262


in housing


214


. If these removable portions are to be removed as part of the manufacturing process, cartridge


262


should be shipped to the user wrapped, for example in a polyethylene bag, to prevent contamination and/or to preserve the sterility of the paper products in the cartridge. If the removable portions are to be removed as part of the installation process, the edges of the removable portions should be weakened, scored, etc. for easy removal. It is desirable that removable portion


274


should not be removed as part of the manufacturing process to ensure that paper products


212


remain properly loaded in cartridge


262


.




Optional removable portions


268


may be placed on front wall


272


(and/or a back wall which is not shown) of cartridge


262


. Removable portions


268


may be used if optional protrusions


258


(i.e., rib members) are used on the first wall


218


of the housing


214


(see, for example, FIG.


2


).




Preferably, cartridge


262


includes at least one slot


282


extending through one of the cartridge walls


272


. Slot


282


is visible from outside the housing


214


when cartridge


262


is mounted in interior area


228


. A user can visually determine the amount of paper products


212


remaining within cartridge


262


by inspecting the amount of paper products visible through slot


282


. As shown in

FIG. 7

, two slots may be provided to provide a greater range of visual inspection. Any number or arrangement of slots is possible within the scope of the invention.




Cartridge


262


is preferably made of heavy paper or cardboard, but may be made of any other suitable material within the scope of the invention.




Referring again to

FIG. 6

, there is shown a perspective view of an exemplary cartridge as depicted in

FIG. 4

placed in an exemplary housing as shown in

FIG. 1

or


2


. A dispensing direction “D” is identified as generally perpendicular to the housing and cartridge assembly. If the paper product is, for example, an interfolded paper napkin or tissue, a leading flap or tail


960


would extend out of the slot


950


and be available for a user to grasp.





FIG. 8

is a perspective view of an exemplary cartridge


262


which may be of the type illustrated in

FIG. 4

,


5


or


7


placed into an exemplary housing which may be of the type shown in

FIG. 3

that has a dispensing throat


232


. A dispensing direction “D” is identified as generally perpendicular to the housing and cartridge assembly. If the paper product is, for example, an interfolded paper napkin or tissue, a leading flap or tail


960


would extend out of the dispensing throat


232


and be available for a user to grasp.




The dispensing throat


232


is desirably sized so that it has a horizontal dimension “H” that is about the same as or slightly greater than the width of the paper products within the cartridge and a vertical dimension “V” that is large enough to permit the passage of a limited number of paper products. Of course, the cartridge


262


will need to be configured to cooperate with the dispensing throat. Generally speaking, if the paper products are in the form of folded paper napkins, the vertical dimension “V” of the dispensing throat may be sized so that a limited number of folded paper napkins may be extracted. This could be achieved by making the vertical dimension “V” some multiple of the thickness of an individual folded paper napkin (e.g., desirably greater than about two and less than about six thicknesses).




The paper product may be accessed by a thumb slot and/or a finger slot. Desirably, these slots are located on the fourth wall


224


and the first end wall


240


and may be centered with respect to the dimensions of the housing or the dimensions of the dispensing throat


232


.





FIG. 9

is yet another embodiment of an exemplary housing. This embodiment differs from the embodiments shown in

FIGS. 1 and 2

in that the first end wall


240


of

FIGS. 1 and 2

generally slopes away from the front or open face of the housing. In contrast, the first end wall


240


of

FIG. 9

slopes into or opens up to the front or open face of the housing.





FIG. 10

is an exemplary cartridge which is intended to be inserted into the housing shown in FIG.


9


. The cartridge front wall


272




a


and the bottom wall


272




b


are configured to fit snugly in the housing.





FIG. 11

is an enlarged cross-sectional view (not to scale) of the lower portion of the container and cartridge assembly shown in FIG.


6


. The cartridge front wall


272




a


, a cartridge bottom wall


272




b


and cartridge back wall


272




c


and a stack of interfolded paper product


212


is shown. As can be seen in the enlarged and expanded view, the slot


950


has a vertical dimension “V” which is generally some multiple of the thickness of a single layer or ply or fold of the paper product


212


. A dispensing direction “D” is identified as generally perpendicular to the housing and cartridge assembly. If the paper product is, for example, an interfolded paper napkin or tissue, a leading flap or tail


960


can be seen extending out of the slot


950


for a user to grasp. Pulling the leading flap


960


will result in a one-at-a-time dispensing of the product.




It should be understood that

FIG. 11

may also generally represent an enlarged cross-sectional view (not to scale) of the lower portion of the container and cartridge assembly shown in FIG.


8


. The cartridge front wall


272




a


may be read as corresponding to the fourth wall


224


, the bottom wall


272




b


corresponding to the first end wall


240


, the back wall


272




c


corresponding to the first wall


218


, the slot


950


corresponding to the dispensing throat


232


, and the finger and thumb slots in the cartridge corresponding to finger and thumb slots in the fourth wall


224


and the first end wall


240


. Of course, the cartridge may be configured as shown in

FIGS. 4

,


5


and/or


7


to cooperate with the dispensing throat. Thus, the following description applies to embodiments of the invention having a generally open face (i.e., lacking a dispensing throat in the housing) as well as embodiments with a dispensing throat.




Gripping the interfolded product between lower grip point


1000


and a first upper grip point


1002


engages two of the interfolded paper products (e.g., napkins, tissues, wipes, etc.) for dispensing. One of which has a visible tail


960


extending from the slot


950


(or dispensing throat


232


) and the other still located inside the cartridge but accessible through the finger slot


954


. Pulling the product engaged at grip points


1000


and


1002


in the dispensing direction “D” will result in two of the interfolded paper products to be dispensed at a time. This result will be consistent provided the interfolding of the product is consistent with the grip areas


1000


and


1002


remain accessible.




Pulling the product engaged at grip points


1000


and


1004


in the dispensing direction “D” will result in four of the interfolded paper products to be dispensed at a time. The result will be consistent provided the interfolding of the product is consistent and the grip areas


1000


and


1004


remain accessible.




Pulling the product engaged at grip points


1000


and


1006


in the dispensing direction “D” will result in six of the interfolded paper products to be dispensed at a time. This result will be consistent and the grip areas


1000


and


1006


remains accessible. This can be described mathematically for interfolded products as N−F


f


×2 where N= the number of products dispensed, F


f


= the number of forward folds (F


f


) falling between the identified grip points and which are gripped by the user. The number of forward folds (F


f


) available for gripping is generally limited only by the vertical dimension of the slot “V” and the size of the finger slots. Generally speaking, the “stack” of product dispensed will be in a folded configuration except for the leading and trailing edge or flap. Of course, if the product is dispensed one-at-a-time, it will be in a unfolded configuration.




If a non-interfolded product is used in the cartridge, the dispensing direction “D” remains the same. However, there will be no leading flap as in the interfolded format. Generally speaking, the number of products dispensed will be the same as the number of forward folds gripped unless the product is double or triple folded. Thus, it can be seen how the container and cartridge may be used to dispense a controlled amount of paper products.




It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope and spirit of the invention. It is intended that the present invention include such modifications and variations as come within the scope of the appended claims and their equivalents.



Claims
  • 1. A container for dispensing a controlled amount of paper products, the container comprising:a housing including a first end wall and a plurality of exterior walls defining an interior surface and an interior area within the interior surface for receiving the plurality of paper products, a first, second and third of the exterior walls intersecting a first end wall to form a portion of the interior surface and define an open face of the container, a fourth wall extending between the second and third walls adjacent the first end wall and the open face, the fourth wall and the first end wall defining a dispensing throat; protrusions extending from the interior surface into the interior area for contacting the paper products; and a cartridge for insertion into the interior area of the housing, the cartridge containing the plurality of paper products to be dispensed, the cartridge including cartridge walls including a front wall disposed in the open face of the container when the cartridge is disposed within the housing, openings being defined in the cartridge walls wherein at least one of the protrusions extends through at least one of the openings to contact the plurality of paper products, a slit being defined through the front wall for dispensing the plurality of paper products.
  • 2. The container of claim 1, further including cartridge retaining means for retaining the cartridge in the interior area of the housing.
  • 3. The container of claim 2, wherein the cartridge retaining means is configured on opposing second and third walls.
  • 4. The container of claim 2, wherein the cartridge retaining means is configured on the first end wall.
  • 5. The container of claim 1, wherein the housing further includes at least one element selected from blocks, chucks, stops, wires, braces, brackets, bars, pins, clips, hooks, clamps, adhesive materials, and interlocking container and cartridge geometries, the at least one element retaining the cartridge within the housing.
  • 6. The container of claim 1, wherein the dispensing throat is adjacent the slit in the cartridge.
  • 7. The container of claim 6, wherein the dispensing throat includes a finger slot in the fourth wall.
  • 8. The container of claim 6, wherein the dispensing throat includes a thumb slot in the first end wall.
  • 9. The container of claim 1, the housing further comprising a staging area proximate the first end wall for spacing and slowing the paper products.
  • 10. The container of claim 1, wherein the cartridge walls include a bottom wall, the slit being defined by the front wall and the bottom wall of the cartridge.
  • 11. The container of claim 10, wherein the cartridge is configured so the slit includes a finger slot in the front wall and a thumb slot in the bottom wall.
  • 12. The container of claim 1, wherein the cartridge is configured so the slit is sized to have a horizontal dimension about the same as or slightly greater than the width of the paper products within the cartridge and a vertical dimension that is large enough to permit the passage of a limited number of paper products.
  • 13. The container of claim 12, wherein the cartridge is configured so the vertical dimension of the slit is between about 2 and about 10 times the thickness of an individual folded paper product.
  • 14. The container of claim 1, wherein the housing further includes a bar connecting the second and third exterior walls, the bar retaining the cartridge within the housing.
  • 15. The container of claim 14, wherein the bar defines a dispensing throat having a finger slot.
  • 16. The container of claim 1, further comprising means for urging the paper products within the interior area in a dispensing direction toward the first end wall to a dispensing position near the slit.
  • 17. The container of claim 16, wherein the protrusions extending from the portion of the interior surface on the exterior walls oppose the means for urging.
  • 18. The container of claim 1, wherein the first end wall is slanted relative to the second and third walls, and the cartridge includes a bottom wall configured to conform to the slanted first end wall of the housing.
  • 19. The container of claim 18, wherein the first end wall slants downward in the direction of the open face of the container.
  • 20. The container of claim 18, wherein the first end wall slants upward in the direction of the open face of the container.
  • 21. The container of claim 1, wherein the protrusions include rib members extending from the first end wall of the housing and the cartridge includes openings at locations corresponding to the rib members.
  • 22. The container of claim 1, wherein the protrusions include bumpers extending from the second and third walls, and the cartridge includes openings at locations corresponding to the bumpers.
  • 23. A container for dispensing a controlled amount of paper products, the container comprising:a housing including a first end wall and a plurality of exterior walls defining an interior surface and an interior area within the interior surface for receiving the plurality of paper products, a first, second and third of the exterior walls intersecting a first end wall to form a portion of the interior surface and define an open face of the container, the exterior walls further including a fourth wall extending between the second and third walls adjacent the first end wall and the open face, the container defining a dispensing throat extending through the fourth wall, the first end wall being slanted relative to the second and third walls; protrusions extending from the interior surface into the interior area for contacting the paper products; and a cartridge for insertion into the interior area of the housing, the cartridge containing the plurality of paper products to be dispensed, the cartridge including cartridge walls including a front wall disposed in the open face of the container when the cartridge is disposed within the housing, openings being defined in the cartridge walls wherein at least one of the protrusions extends through at least one of the openings to contact the plurality of paper products, a slit being defined through the front wall adjacent the dispensing throat in the housing for dispensing the plurality of paper products through the dispensing throat.
  • 24. The container of claim 23, wherein the first end wall slants downward in the direction of the open face of the container.
  • 25. The container of claim 23, wherein the first end wall slants upward in the direction of the open face of the container.
  • 26. The container of claim 23, wherein the cartridge is configured so the slit is sized to have a horizontal dimension about the same as or slightly greater than the width of the paper products within the cartridge and a vertical dimension that is large enough to permit the passage of a limited number of paper products.
  • 27. The container of claim 26, wherein the cartridge is configured so the vertical dimension of the slit is between about 2 and about 10 times the thickness of an individual folded paper product.
  • 28. A container for dispensing a controlled amount of paper products, the container comprising:a housing including a first end wall and a plurality of exterior walls defining an interior surface and an interior area within the interior surface for receiving the plurality of paper products, a first, second and third of the exterior walls intersecting a first end wall to form a portion of the interior surface and define an open face of the container, the exterior walls further including a fourth wall extending between the second and third walls adjacent the first end wall and the open face, the container defining a dispensing throat extending through the fourth wall, the first end wall being slanted relative to the second and third walls; and a cartridge for insertion into the interior area of the housing through the open face of the container, the cartridge containing the plurality of paper products to be dispensed, the cartridge including cartridge walls including side walls, a front wall disposed in the open face of the container, and a bottom wall being slanted relative to the side walls so as to be matingly disposed against the first end wall of the container when the cartridge is disposed within the housing, a slit being defined through the front wall adjacent the dispensing throat in the housing for dispensing the plurality of paper products though the dispensing throat.
  • 29. The container of claim 28, wherein the cartridge is configured so the vertical dimension of the slit is between about 2 and about 10 times the thickness of an individual folded paper product.
  • 30. The container of claim 29, wherein the slit includes finger and thumb slots.
  • 31. The container of claim 30, wherein the dispensing throat includes finger and thumb slots.
  • 32. The container of claim 28, wherein the first end wall slants downward in the direction of the open face of the container.
  • 33. The container of claim 28, wherein the first end wall slants upward in the direction of the open face of the container.
  • 34. The container of claim 28, further including cartridge retaining means for retaining the cartridge in the interior area of the housing.
  • 35. The container of claim 28, further including protrusions extending from the interior surface into the interior area for contacting the paper products, openings being defined in the cartridge walls wherein at least one of the protrusions extends through at least one of the openings to contact the plurality of paper products.
  • 36. The container of claims 35, wherein the protrusions include rib members extending from the first end wall of the housing and the cartridge includes openings at locations corresponding to the rib members.
  • 37. The container of claim 35, wherein the protrusions include bumpers extending from the second and third walls, and the cartridge includes openings at locations corresponding to the bumpers.
RELATED APPLICATIONS

The present application is a continuation of U.S. Pat. No. 09/206,956, filed Dec. 8, 1998, now abandoned incorporated by reference in its entirety herein.

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Continuations (1)
Number Date Country
Parent 09/206956 Dec 1998 US
Child 10/205880 US