Container for lead refill

Information

  • Patent Grant
  • 6179124
  • Patent Number
    6,179,124
  • Date Filed
    Wednesday, December 8, 1999
    24 years ago
  • Date Issued
    Tuesday, January 30, 2001
    23 years ago
Abstract
A spare lead storage case comprising a body having a top plate portion in an upper portion thereof and a lid portion attached to the boy, the lid portion including a lead expelling portion having a spare lead passage formed therein and a link mechanism having a control portion, the lead expelling portion and the link mechanism being disposed in a space above the top plate portion, the lead expelling portion being connected to a side wall of the body through a movable portion, the link mechanism being connected to the lead expelling portion through a movable portion, the lead expelling portion being brought into an upstanding state by moving the control portion, thereby allowing the spare lead passage of the lead expelling portion to communicate with an interior of the body.
Description




TECHNICAL FIELD




The present invention relates to a case for storing spare leads, in which a lead expelling portion with a spare lead passage formed therein, disposed at an opening portion of a body is caused to project, when in use, from an upper surface of the body, so that leads can be supplied directly into a lead tank of a mechanical pencil.




BACKGROUND OF THE INVENTION




As a spare lead storage case of this type, there have heretofore been known those which are disclosed in Japanese Utility Model Unexamined Publication (Kokai) No. Sho 58-163290 (1983) and Japanese Utility Model Examined Publication (Kokoku) No. Hei 2-313 (1990).




In the invention disclosed in the Japanese Utility Model Unexamined Publication No. Sho 58-163290 (1983), there is disclosed a spare lead storage case including a body, a partition portion formed on either the body or a closure member attached to the body, an outlet port formed in the partition portion all the way therethrough, a fixing hole formed in either the body (or the closure member) or a flip member and a locking pin formed on the rest (the body or the flip member). The locking pin is rotatably inserted into the fixing hole such that an expelling port formed in the flip member longitudinally all the way therethrough and the outlet port formed in the partition portion are coincident with each other when the flip member is in its protruded state.




The utility model of the Japanese Utility Model Examined Publication No. Hei 2-313 (1990) discloses a spare lead storage case, in which a lid member having an external configuration readily inserted into a lead tank of a mechanical pencil and provided with a spare lead passage formed therein is turnably attached to an upper opening portion of a spare lead chamber in a body such that the spare lead passage and a spare lead storage chamber are linearly communicated with each other when the lid member is in an open position, a side wall of the opening portion, with which a basal portion of the lid member is abutted when the lid member is turned, is formed as a resilient wall and a maximum enlarged diameter portion of an outer periphery of the basal portion of the lid member urges the resilient wall so as to be displaced during the turning operation of the lid member, thereby opening and closing the lid member.




Any of the above conventional spare lead storage cases has such advantages that the lead expelling portion with the spare lead passage formed therein disposed at the opening portion of the body can be projected from the upper surface of the body in use and the lead stored in the body can be supplied directly into the lead tank of the mechanical pencil through the lead expelling portion.




However, there are such inconveniences involved in the above conventional devices that in order to project the lead expelling portion with the spare lead passage formed therein from the upper surface of the body in use, it is required to project the lead expelling portion by holding an end face thereof and therefore, lead powder deposited on the end face of the lead expelling portion is readily adhered to the user's hand to soil it and in addition, the operation is troublesome.




SUMMARY OF THE INVENTION




It is, therefore, an object of the present invention to provide a spare lead storage case, in which the user's hand is not soiled when a lead expelling portion with a spare lead passage formed therein is projected from the upper surface of a body in use and in addition, the operation is simple.




A first aspect of the present invention provides a spare lead storage case comprising a body having a top plate portion in an upper portion thereof and a lid portion attached to the boy, the lid portion including a lead expelling portion having a spare lead passage formed therein and a link mechanism having a control portion, the lead expelling portion and the link mechanism being disposed in a space above the top plate portion, the lead expelling portion being connected to a side wall of the body through a movable portion, the link mechanism being connected to the lead expelling portion through a movable portion, the lead expelling portion being brought into an upstanding state by moving the control portion, thereby allowing the spare lead passage of the lead expelling portion to communicate with an interior of the body.




A second aspect of the invention is to provide a space lead storage case comprising a body and a lid member disposed in and attached to an upper portion of the body, the lid member including a lead expelling portion having a spare lead passage, a link mechanism, a control portion and a lid portion, the link mechanism having two movable portions, one of the movable portions being connected to the lead expelling portion, a partition wall being formed on either the lead expelling portion or the body, the lid portion being opened and the lead expelling portion being raised upward by movement of the control portion so that at least a distal end portion of the lead expelling portion is allowed to project from an upper surface of the body.




In a third aspect of the invention, there is provided a spare lead storage case comprising a body and a lid member disposed in and attached to an upper portion of the body, the lid member including a top plate portion having a spare lead passing hole formed therein, a lead expelling portion having a spare lead passage formed therein and a link mechanism having a control portion, the lead expelling portion being connected to the top plate portion through a movable portion, the link mechanism being connected to the lead expelling portion through a movable portion, the lead expelling portion being brought into an upstanding state by turning the control portion, thereby allowing the spare lead passage of the lead expelling portion to communicate with the spare lead passing hole of the top plate portion.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a sectional view of a spare lead storage case according to a first embodiment of the present invention.





FIG. 2

is an exploded perspective view of the spare lead storage case of FIG.


1


.





FIGS. 3 and 4

are explanatory views for explaining the operation of the spare lead storage case shown in

FIGS. 1 and 2

.





FIG. 5

is an enlarged end view taken on line A—A of FIG.


4


.





FIG.6

is a sectional view of a modified structure of the spare lead storage case according to the first embodiment of the present invention.





FIG. 7

is an exploded perspective view of the spare lead storage case of FIG.


6


.





FIGS. 8 and 9

are explanatory views for explaining the operation of the modified structure shown in

FIGS. 6 and 7







FIG. 10

is a sectional view of another modified structure of the first embodiment of the present invention.





FIG. 11

is enlarged view of an essential portion of the modification shown in FIG.


10


.





FIG. 12

is a front view showing a side wall and a lid member.





FIG. 13

is sectional view taken along line D—D of FIG.


12


.





FIG. 14

is a perspective view showing a further modified structure of the first embodiment of the present invention.





FIG. 15

is a sectional view of a spare lead storage case according to a second embodiment of the present invention.





FIG. 16

is an end view, taken along line B—B, of only the body portion of the spare lead storage case shown in FIG.


15


.





FIGS. 17 and 18

are explanatory views for explaining the operation of the storage case shown in FIG.


15


.





FIG. 19

is sectional view showing a modified embodiment of a spare lead storage case according to the second embodiment of the present invention.





FIGS. 20 and 21

are explanatory views for explaining the operation of the modified structure shown in FIG.


19


.





FIG. 22

is a sectional view of a spare lead storage case according to a third embodiment of the present invention.





FIG.23

is a perspective view of a lid member for the spare lead storage case shown in FIG.


22


.





FIG. 24

is a front view of the lid member and a front vertical sectional view of a body portion of the third embodiment of the invention.





FIG. 25

is a sectional view showing a modified structure for each of the above respective embodiments of the present invention.





FIG. 26

is an exploded perspective of the modified structure shown in FIG.


25


.





FIG. 27

is a sectional view of the spare lead storage case, taken along line F—F of PIG.


25


.





FIG. 28

is a sectional view showing the states in which leads are stored in the second lead storage chamber of FIG.


27


.





FIG. 29

is a view, corresponding to

FIG. 27

, showing another example of a side wall ridge.





FIG. 30

is a sectional view showing another modified embodiment of the above respective embodiments of the present invention.





FIG. 31

is an exploded perspective view showing another example of the side wall and the side wall ridge of FIG.


30


.





FIG. 32

is an exploded perspective view showing a further example of the side wall and the side wall ridge of FIG.


30


.











BEST MODE FOR CARRYING OUT THE INVENTION




Preferred embodiments of the present invention will be described hereinafter.




Referring first to

FIGS. 1

to


5


showing a first embodiment of the present invention, a body


1


having a bottom has a horizontal U-shaped configuration in section. The body


1


has a top plate portion


3


, which is smaller in width than a side wall


2


, at an upper part thereof. A space


4


above the top plate


3


is a space for accommodating a lid member which will be described presently.




A side wall


5


is smaller in width than the first-mentioned side wall


2


. The side wall


5


has a groove


6


formed therein in a longitudinal direction thereof. Reference numeral


7


denotes a plurality of projections (three in the illustration) formed in the groove


6


. The reason for providing the projections


7


is that a possible adhesion between the body side wall and the leads caused by static electricity generated, when in use (when spare leads are supplied into a lead tank of a mechanical pencil), in the body can be prevented as much as possible by reducing a contact area with the leads. A lid member


10


has an attachment portion


8


with respect to the side wall


2


, and a protrusion


9


having a hollow interior in section. The reason why this protrusion


9


is formed will be described presently in the specification.




The lid member


10


is formed on an upper end of the side wall


5


by means of integral molding or integral adhesion. This lid member


10


is accommodated in the space


4


above the body


1


.




The lid member


10


includes a lead expelling portion


12


having spare lead passage


11


formed therein, which passage


11


may be of a cylindrical configuration though it exhibits a C-shaped configuration in section in the illustration of

FIG. 5

, and a link mechanism


13


. The side wall


5


and the lead expelling portion


12


are connected together through a movable portion


14


, whereas the lead expelling portion


12


and the link mechanism


13


are connected together through a movable portion


15


. It should be noted that although a bendable hinge portion having a proper dimensional configuration and made of a plate member is employed as the movable portion (the movable portion is hereinafter referred to as the “hinge portion”) in the example to be described below, other means such as a pivotally movable pin, a ball joint, a plate spring or the like may be employed. It is also an interesting alternative that the hinge portion is made of elastomer or the like and formed by means of two-color molding.




As means for attaching the lid member


10


to the body


1


, in this embodiment (in the illustration), the link mechanism


13


is provided with a projection


13




a


and the side wall


2


is provided with a recess in the form of a cavity


2




a


. By means of fitting engagement between the projection


13




a


and the cavity


2




a


, the lid member


10


is attached to the body


1


. The height of the projection


13




a


is set smaller (for example, one half or less) than the depth (thickness of the side wall


2


) of the cavity


2




a


. Owing to this arrangement, the projection


13




a


can easily be engaged with the cavity


2




a


and the projection


13




a


can be disengaged from the cavity


2




a


when an accidental external force is applied to a distal end of the lid member


10


in the state that the lid member


10


is in an open position, as will be described presently. Therefore, this part can be prevented from being broken. It is a matter of course that there is provided an engagement force large enough not to allow accidental disengagement during normal use. It is also accepted, in consideration of load applicable during the opening and closing operation of the lid member


10


, that the cavity


2




a


is dimensioned slightly larger than the projection


13




a


in order to selectively determine or minimize play or looseness, thereby enhancing the smooth opening and closing operation of the lid member


10


. The lid member


10


and the body


1


may be attached together by using a pin or the like instead of the projection


13




a.






When the lid member


10


is attached to the body


1


, a right end portion of the link mechanism


13


in the illustration projects outwardly from an outer peripheral surface of the body


1


and serves as a control portion


16


. In this embodiment, it is illustrated that only the control portion


16


of the lid member


10


is allowed to project outwardly from the outer peripheral surface of the body


1


and the remaining portion is rested inwardly of the outer peripheral surface of the body


1


when the lid member


10


is in a closed position. However, it is not essentially required that the entire remaining portion is rested inwardly of the outer peripheral surface of the body


1


and, on the other hand, the remaining portion may partly project outwardly from the outer peripheral surface of the body


1


.




The material of the body


1


is preferably synthetic resin or metal, while the material of the side wall


5


and the lid member


10


is preferably synthetic resin. The side wall


5


and the lid member


10


may be made of transparent synthetic resin.




A method of use and operation of the first embodiment will now be described.




When the control portion


16


of the lid member


10


is moved downward in

FIG. 1

, the lead expelling portion


12


is turned by the hinge portions


14


,


15


(the side wall


5


is designed such that it is capable of elastic deformation in an outward direction at that time) and begins to rise (see FIG.


3


). When the control portion


16


is further moved downward, the lead expelling portion


12


is further turned so that it is brought into an upstanding state (see FIG.


4


). At that time, the groove


6


of the side wall


5


and the spare lead passage


11


of the lead expelling portion


12


are in communication with each other. When the lead expelling portion


12


is directed downward so as to be aligned with an opening portion of a lead tank (not shown) of a mechanical pencil at that time, a lead L within the body


1


is dropped by its own weight so as to fill up the lead tank of the mechanical pencil.




This hollow protrusion


9


has the function for restriction (or in other words, adjustment) so that several leads L will not be expelled all at a time into the spare lead passage


11


of the lead expelling portion


12


when the leads L within the body


1


are supplied into the lead tank of the mechanical pencil (see FIGS.


2


and


4


).




In this embodiment, the lead expelling portion


12


can be put into a usable state merely by moving the control portion


16


downward. Therefore, an operation of the embodiment is easy compared with the structure of a second embodiment, which will be described later with reference to FIG.


15


.





FIGS. 6

to


9


show a modification of the first embodiment of the present invention. Like parts of the above embodiment are denoted by like reference numerals and description thereof is omitted.




In the drawing, a plurality of projections


7


(six in the illustration) are formed in the groove


6


and adapted to prevent the occurrence of whisker (or burr) and bend during the molding operation.




Reference numerals


8


,


8




a


,


8




b


denote attachment portions formed on the side wall


5


. Specifically, holes


2




b


,


2




c


,


2




d


are formed in the side wall


2


of the body


1


. The holes


2




b


,


2




c


,


2




d


are provided for engagement with the corresponding attachment portions


8


,


8




a


,


8




b


of the side wall


5


. Through engagement between the holes


2




b


,


2




c


,


2




d


and the corresponding attachment portions


8


,


8




a


,


8




b


of the side wall


5


, the side wall


5


is attached to the body


1


. The side wall


5


may be attached to the body


1


by using pins or the like.




If a selected one of the holes


2


,


2




c


,


2




d


is in the shape of a complete round and the remaining two holes are in the shape of an ellipse, non-uniform longitudinal dimensions of the side wall


5


can adequately be met and in addition, assembling performance of the side wall


5


with respect to the body


1


is also enhanced.




The attachment means for attaching the lid member


10


to the body I includes, in the illustrated example, a projection


13




a


formed on the link mechanism


13


, and a hole


2




a


formed in the side wall


2


. By way of engagement between the projection


13




a


and the hole


2




a


, the lid member


10


is attached to the body


1


.




The side wall


5


, which is connected to the lead expelling portion


12


of the lid member


10


through the hinge portion


14


, is engaged with the hole


2




b


of the side wall


2


of the body


1


through the attachment portion


8


. Therefore, the side wall


5


is prevented from moving with respect to the body


1


. The sum of the lengths of two sides, namely a length of a link portion


12




a


from the hinge portion


14


to the hinge portion


15


and a length of a link portion


13




b


from the hinge portion


15


to the projection


13




a


of the link mechanism


13


, is slightly longer than the distance from the hinge portion


14


to the projection


13




a


serving as a support point of the link mechanism


13


, thus forming a so-called toggle mechanism.




The material of the body


1


is preferably synthetic resin or metal, and that of the side wall


5


and the lid member


10


is preferably synthetic resin. The material of the side wall and the lid member


10


may also be metal or hard rubber.




A method of use and operation of this example will now be described.




When the control portion


16


of the lid member


10


is moved downward in

FIG. 6

, the link portions


13




b


,


12




a


are moved upward through the hinge portion


15


and the lead expelling portion


12


integral with the link portion


12




a


is turned about the hinge portion


14


and begins to rise (see FIG.


8


). The upper portion of the side wall


5


is prevented from movement because the attachment portion


8


is fixedly engaged with the hole


2




b


of the side wall


2


. The upper portion of the side wall


5


may be designed such that it can resiliently be deformed slightly outwardly (hat is, leftward in the illustration).




When the control portion


16


is further moved downward, the link portions


12




a


,


13




b


from the hinge portion


14


to the hinge portion


15


are gradually brought into alignment with each other. At that time, because the sum of the link lengths of the two sides is set lightly longer than the distance between the hinge portion


14


and the support point


13




a


of the link mechanism


13


, a rotational resistance load occurs due to toggle action when the hinge portion


15


passes over a straight line connecting the hinge portion


14


and the support point


13




a


of the link mechanism


13


together. And the downward movement of the control portion


16


becomes slightly heavier due to the resistance load. However, the hinge portion


15


passes by climbing over the straight line (i.e., point having a maximum value of the resistance value) connecting the hinge portion


14


and the support point


13




a


of the link mechanism


13


with the assistance of the hinge portions


14


,


15


and the resilient deformation of the upper portion of the side wall


5


. When the control portion


16


is further moved downward, the lead expelling portion


12


is further turned and brought into an upstanding state (see FIG.


9


). However, even if the downward movement operation of the control portion


16


is stopped in the stage where the hinge portion


15


has climbed over the point having a maximum value, the lead expelling portion


12


is held in the upstanding state due to the toggle action. At that time, the groove


6


of the side wall


5


and the spare lead passage


11


of the lead expelling portion


12


are in communication with each other.




In that state, the lead expelling portion


12


is directed downward so as to be coincident with an opening portion of the lead tank (not shown) of the mechanical pencil. Then, the leads L within the body


1


are dropped by their own weights and filled up in the lead tank of the mechanical pencil.




The length of the link portion


12




a


of the lid member


10


from the hinge portion


14


to the hinge portion


15


, the length of the link portion


13




b


from the hinge portion


15


to the projection


13




a


of the link mechanism


13


, the position of the hinge portion


15


of the lid member


10


for connecting the link portions


12




a


,


13




b


with respect to the hinge portion


14


and the position of the hinge portion


15


with respect to the projection


13




a


of the link mechanism


13


are properly set in consideration of opening of the lid member, closing of the lid member and biasing load caused by the toggle action, so that when the lead expelling portion


12


is in the upstanding state, the hinge portion


15


is biased upward in order to maintain a linearly communicating state between the lead expelling portion


12


and the spare lead passage


11


and so that when the lead expelling portion is in a horizontal state, the hinge portion


15


is biased downward in order to positively maintain the lid member in a closed position. The toggle mechanism is also applied to the first embodiment. In this modified embodiment, however, since the toggle mechanism is more actively applied, the lead expelling portion


12


can more positively and stably be brought into a state of use.





FIGS. 10

to


13


show a further modification of the above modified embodiment. Like parts of the above modified embodiment are denoted by like reference numerals and description thereof is omitted.




In

FIGS. 10

to


13


, a hinge portion


14


is provided for connecting the side wall


5


and the lead expelling portion


12


together and a hinge portion


15


is provided for connecting the lead expelling portion


12


and the link mechanism


13


together. The hinge portions


14


,


15


are each in the form of a thin flat plate (belt-like configuration). Each of one end portions


14




a


,


15




a


and each of the other end portions


14




b


,


15




b


, of the hinge portions


14


,


15


are bendable. Further, the entire thin flat plate-like portions (belt-like portions) of the hinge portions


14


,


15


from the one end portions


14




a


,


15




a


to the other end portions


14




b


,


15




b


are bendable. That is, the hinge portions


14


,


15


are universal both in position and bending direction.





FIG. 10

shows the state in which the lid member is in a closed position. A small gap portion A is formed between a surface


12




c


of the distal end portion of the lead expelling portion


12


and a surface


13




d


of the link mechanism


13


so that the small gap portion A serves to prevent the lid member from being insufficiently closed, possibly due to twisting. The surface


13




c


of the link mechanism


13


is slanted so that the surface


13




c


of the link portion


13




b


is slanted with respect to the surface


12




b


of the distal end portion of the lead expelling portion


12


(so that the distance between the surface


12




b


and the surface


13




c


is comparatively large at the area in the vicinity of the hinge portion


15


and gradually reduced in a direction away form the hinge portion


15


). The both surfaces are contacted at the end portion of the lead expelling portion


12


, which is away from the hinge portion


15


, either the surface


12




b


of the lead expelling portion


12


or the surface of


13




c


of the link portion


13




b


is provided with a projection so that the surfaces


12




b


and


13




c


are contacted with each other by means of the thus formed projection. In this case, a surface


12




d


of the link is formed slanted so that a small gap B is provided also between the link portion


12




a


of the lead expelling portion


12


and the end portion


5




a


of the side wall


5


. Further, the hinge portion


14


and the hinge portion


15


are formed in a belt-like configuration so that they have a flexibility and are bendable along their length and so that they are bent in accordance with the contact between the surface


12




b


of the lead expelling portion


12


and the surface


13




c


of the link portion


13




b


to thereby support the lead expelling portion


12


.




In

FIG. 10

, the structure is disclosed that the end surface


12




b


of the lead expelling portion


12


and the surface


13




c


of the link


13




b


are contacted with each other but, instead, it may be possible to adapt a configuration that the end surface


12




c


of the lead expelling portion


12


is contacted with the surface


13




d


of the link mechanism


13


by means of a projection or other means of devices so long as the lead expelling portion


12


is contacted with the link portion


13


at a portion distal to or away from the hinge portion


15


.




A manner of use and operation in this embodiment is substantially same as that of the first embodiment of the invention described above and, therefore, description will be omitted.





FIG. 11

is an enlarged view of a substantial portion of the elements in a state that the lead expelling portion


12


is in an upstanding position (that is, in an open lid position).




The groove


6


, groove portion


6




b


,


6




c


have a bottom


6




d


for guiding the lead L. The spare lead passage


11


has a bottom surface


11




a


. In

FIG. 11

, the bottom surface


6




d


is positioned at a leftward position in the illustration relative to the bottom surface


6




d


to avoid any restrictions or difficulties in movement of the lead L when the lead L is dropped. Reference numeral


9




a


denotes an end face of the protrusion


9


;


3




a


, an end face of the top plate portion; and


15




c


, an end face of the hinge portion


15


, respectively. Because of the same reason as mentioned above, the end face


3




a


is located rightward of the end face


9




a


and the end face


15




c


is located rightward of the end face


3




a


in FIG.


11


.





FIGS. 12 and 13

show the side wall


5


(and the lid member


10


) not yet attached to the body


1


. Reference numerals


6




a


,


6




b


,


6




c


denote groove portions which are continuous with the spare lead passage


11


from the groove


6


for guiding the lead L. The width of each groove is set such that the width of the groove portion


6




a


is slightly larger than that of the groove


6


, the width of the groove


6




b


is slightly larger than that of the groove


6




a


and the width of the groove


6




c


is slightly larger than that of the groove


6




b


, so that the lead L is not caught and stopped in the midway of its dropping.




An end face taken on line E—E of the groove portion


6




c


exhibits a U-shaped configuration in FIG.


13


. An upper portion of this U-shaped end face is set comparatively large in width (not shown). The reason is that when the upper portion of the U-shaped end face of the groove portion


6




c


is formed by resin molding or the like, this portion tends to be warped inwardly after molding and reduced in width, and therefore, the upper portion of the U-shaped end face is preliminarily set slightly larger in width.




For assembling the side wall


5


already attached with the lid member


10


to the body


1


, the lid member


10


is folded into a closed state from that state (open state) of FIG.


12


. By doing so, the side wall


5


can easily be attached to the body


1


.





FIG. 14

shows a modified example of the control portion


16


of the first embodiment of the present invention and of its modified embodiment.




In this modified example, an elongate slot


38


is formed in a front surface of the body


1


and the link mechanism


13


is provided with a control knob


39


at an area leftward of the link portion in the illustration and offset towards the hinge portion. This control knob


39


is allowed to project from the elongate slot


38


so as to serve as the control portion. In this arrangement, the projection


13




a


engaged with the hole


2




a


serves as a support point and the control knob


39


serves as a point of force.




In the method of use (operation), the body


1


is grasped by hand and the control knob


39


is pushed upward by the finger tip. By doing so, the lid member


10


is opened and the lead expelling portion


12


is fully raised up as shown in FIG.


10


. For closing the lid member


10


, the control knob


39


is pushed downward by the finger tip.




According to this modified example, since there is no protrusion on the outer peripheral surface of the body, the lateral width can be reduced. Moreover, since the direction for expelling the lead is coincident with the operating direction of the control knob


39


, the feel of controlling operation is natural.





FIGS. 15

to


18


show a second embodiment of the present invention.




The body


1


having a bottom is formed with a stepped portion


1




a


(see

FIG. 16

) at an upper inner surface of a side wall (inner surface of one of the two side walls). A hole portion


1




b


is formed in an inner surface of the side wall of the opening portion of the body


1


.




A lid member


10


is disposed within an upper portion of the body


1


. The lid member


10


comprises a lead expelling portion


12


having a spare lead passage


11


and a partition wall


17


formed on a lower end side surface thereof, the lower end being in abutment relation to the stepped portion


1




a


of the body


1


, a turnable link mechanism


18


, a control portion


19


formed on an outer surface of the turnable link mechanism


18


and a lid portion


20


. The turnable link mechanism


18


includes a hinge portion


21


, a hinge portion


22


for connecting the lead expelling portion


12


and a resilient link portion


22




a.






The lid member


10


is attached to the body


1


by bringing projections, which are formed on opposite outer surfaces of a central portion of the turnable link mechanism


18


, into locking engagement with a hole formed in the body


1


. In the alternative, they may be attached together by using a pin or the like. Although the lead expelling portion


12


is slidable in upward and downward directions along a hole (not shown) formed in an inner surface of a side wall of the opening portion of the body


1


, it is prohibited from moving in a horizontal direction.




In the illustration, although the distal end portion of the lead expelling portion


12


is slanted in order to facilitate easy supply of the lead L contained in the lead tank of the mechanical pencil, it may be planar. Similarly, although the partition wall


17


is formed on a side surface of the lower end of the lead expelling portion


12


, it may be formed on the body


1


. In the case where the partition wall


17


is formed on the body


1


, it is preferably formed in the location as shown in FIG.


15


.




A method of use and operation of the second embodiment will now be described.




When the control portion


19


is rotationally moved downward in

FIG. 15

, the lid portion


20


is moved in the rotational direction and opened. At the same time, the turnable link mechanism


18


and the link portion


22




a


are moved upward through the hinge portions


21


,


22


and the lead expelling portion


12


, which is connected to the link portion


22




a


through the hinge portion


22


, begins to rise upward while being guided by the hole portion


1




b


formed in an inner surface of the side wall of the body


1


(see FIG.


17


).




When the control portion


19


is further moved downward, the link portion


22




a


extending from the hinge portion


21


to the hinge portion


22


begins to deflect towards the turnable link mechanism


18


by serving the hinge portion


21


as a basal point, against resiliency thereof. In the case where the lead expelling portion


12


is received in the body


1


(when the lid member is in a closed position), since the length and direction (and resiliency) of the link of the link portion


22




a


are set in such a manner as to be able to bias the lead expelling portion


12


downward, resistance load occurs against rotation caused by toggle action when the hinge portion


22


passes over a shortest line connecting the hole portion


1




b


formed in the inner surface of the side wall of the body


1


and the center of rotation of the turnable link mechanism


18


together. And the downward movement of the control portion


19


becomes slightly heavier due to the resistance load. However, the hinge portion


22


passes by climbing over the shortest line (i.e., point having a maximum value of the resistance value) connecting the hole portion


1




b


formed in the inner surface of the side wall of the body


1


and the center of rotation of the turnable link mechanism


18


with the assistance of the hinge portion


22


and the resilient deformation of the link portion


22




a


. When the lid portion


25


with a control portion is rotationally moved downward, the lead expelling portion


12


is further raised upward to allow the distal end of the lead expelling portion


12


to project from the upper surface of the body


1


(see FIG.


18


). However, even if the downward movement operation of the control portion


16


is stopped in the stage where the hinge portion


22


has climbed over the point having a maximum value, the lead expelling portion


12


is held in the uppermost raised position due to the toggle action.




In that state, the lead expelling portion


12


is directed downward so as to be coincident with an opening portion of the lead tank (not shown) of the mechanical pencil. Then, the leads L within the body


1


are dropped by their own weights and filled up in the lead tank of the mechanical pencil.





FIGS. 19

to


21


show a modified structure of the second embodiment of the present invention.




The body


1


having a bottom is formed with a stepped portion


1




a


(same as

FIG. 16

) at an upper inner surface of a side wall (that is, inner surface of one of the two side walls). A hole portion


1




b


is formed in an inner surface of the side wall of the opening portion of the body


1


.




A lid member


10


is disposed within an upper portion of the body


1


. The lid member


10


comprises a lead expelling portion


12


having a spare lead passage


11


and a partition wall


23


formed on a lower end side surface thereof, the lower end being in abutment relation to the stepped portion


1




a


of the body


1


, a link mechanism


24


, and a lid portion


25


with a control portion formed on an outer surface of the link mechanism


24


. The link mechanism


24


includes a hinge portion


26


, a hinge portion


27


for connecting the lead expelling portion


12


and a resilient link portion


27




a.






The lid member


10


is attached to the body


1


by bringing projections, which are formed on opposite outer surfaces of a central portion of the link mechanism


24


, into locking engagement with a hole formed in the body


1


. In the alternative, they may be attached together by using a pin or the like. Although the lead expelling portion


12


is slidable in upward and downward directions along a hole (not shown) formed in an inner surface of a side wall of the opening portion of the body


1


, it is prohibited from moving in a horizontal direction.




A method of use and operation of the modified structure of the second embodiment will now be described.




When the lid portion


25


with a control portion is moved in a lateral direction in

FIG. 19

, the lid portion


25


with a control portion is moved in the rotational direction and opened. At the same time, the link mechanism


24


and the link portion


27




a


are moved upward through the hinge portions


26


,


27


and the lead expelling portion


12


, which is connected to the link portion


27




a


through the hinge portion


27


, begins to rise upward while being guided by the hole portion


1




b


formed in an inner surface of the side wall of the body


1


(see FIG.


20


).




When the lid portion


25


with a control portion is further moved in a lateral direction, the link portion


27




a


extending from the hinge portion


26


to the hinge portion


27


begins to deflect serving the hinge portion


26


as a basal point, against resiliency thereof. In the case where the lead expelling portion


12


is received in the body


1


, that is, when the lid portion


25


is in a closed position, since the length and direction (and resiliency) of the link of the link portion


27




a


are set in such a manner as to be able to bias the lead expelling portion


12


downward, resistance load occurs against rotation caused by toggle action when the hinge portion


27


passes over a shortest line connecting the hole portion


1




b


formed in the inner surface of the side wall of the body


1


and the center of rotation of the turnable link mechanism


18


together. And the lateral movement of the lid portion


25


with a control portion becomes slightly heavier due to the resistance load. However, the hinge portion


27


passes by climbing over the shortest line (i.e., point having a maximum value of the resistance value) connecting the hole portion


1




b


formed in the inner surface of the side wall of the body


1


and the center of rotation of the turnable link mechanism


18


with the assistance of the hinge portion


27


and the resilient deformation of the link portion


27




a


. When the control portion


19


is further moved downward, the lead expelling portion


12


is further raised upward to allow the distal end of the lead expelling portion


12


to project from the upper surface of the body


1


(see FIG.


21


). However, even if the downward movement operation of the control portion


16


is stopped in the stage where the hinge portion


27


has climbed and passed over the point having a maximum value, the lead expelling portion


12


is held in the uppermost raised position due to the toggle action.




In that state, the lead expelling portion


12


is directed downward so as to be coincident with an opening portion of the lead tank (not shown) of the mechanical pencil. Then, the leads L within the body


1


are dropped by their own weights and filled up in the lead tank of the mechanical pencil.




In the illustration, although the partition wall


23


is formed on a side surface of the lower end of the lead expelling portion


12


, it may be formed on the body


1


. In the case where the partition wall


17


is formed on the body


1


, it is preferably formed in the location as shown in FIG.


19


.




In this modified embodiment, as well as in the examples of

FIGS. 14

to


18


, the lead expelling portion


12


is received within the body


1


when not in use and therefore, there is such an advantage that the lead powder deposited on the end face of the spare lead passage is not scattered.





FIGS. 22

to


24


show a third embodiment of the present invention. Like parts of the above embodiments are denoted by like reference numerals and description thereof is omitted.




A body


1


has a bottom and an upper portion of the body


1


is opened and has an open portion


33


opposite the side wall


2


. A space


4


above the opening portion


33


serves as a space for disposing therein a lid member as later described.




Reference numeral


34


denotes a top plate portion having an L-shaped configuration which is smaller in width than the side wall


2


. The top plate portion


34


has a passing hole


35


formed therein. This passing hole


35


serves as an outlet port for expelling the spare lead therethrough. A recess


36


is formed in a lower surface of the top plate portion


34


. The recess


36


is adapted to guide a leading end of the spare lead in order to facilitate easy entry of the spare lead, which has been expelled from the body


1


, into the passing hole


35


. Reference numeral


8


denotes an attachment portion formed on the top plate portion


34


and reference numeral


37


denotes an upper end portion, as later described, of the top plate portion


34


.




In this embodiment, the top plate portion


34


is formed in an L-shaped configuration. It is also accepted that a notch is formed in an intermediate portion of a member having, for example, a dogleg-shaped configuration or a linear configuration and then, the notched portion is bent into an L-shaped configuration. According to this method, an integral molding of a lid member, as later described, can more easily be obtained.




Reference numeral


10


denotes a lid member disposed in the upper space


4


of the body


1


.




This lid member


10


includes the L-shaped top plate


34


having the passing hole


35


for allowing passage of the spare lead therethrough, a lead expelling portion


12


having a spare lead passage


11


(although this passage


11


has a C-shaped configuration in section in the illustration, it may have a sleeve-like configuration) formed therein and a link mechanism


13


. The top plate portion


34


(more strictly, an upper end portion


37


of the top plate portion


34


) and the lead expelling portion


12


are connected together through a movable portion and the lead expelling portion


12


and the link mechanism


13


are connected through a movable portion. The lid member


10


is formed by integral molding, integral fixture or the like.




Formed in the side wall


2


of the body


1


are a hole


2




b


which is engageable with the attachment portion


8


of the top plate portion


34


of the lid member


10


and a hole


2




a


which is engageable with the projection


13




a


formed on the link mechanism


13


. By engaging the attachment portion


8


of the top plate portion


34


and the projection


13




a


formed on the link mechanism


13


with the holes


2




b


and


2




a


, respectively, the lid member


10


is attached to the body


1


. In this embodiment, a concavo-convex fitting engagement device is employed as a means for attaching the lid member


10


to the body


1


, but it should be appreciated that they may be attached by using a pin or the like. When the lid member


10


is attached to the body


1


, an end portion of the link mechanism


13


is allowed to project outwardly of the outer peripheral surface of the body


1


so as to serve as a control portion


16


.




The upper end portion


37


of the top plate portion


34


to which the lead expelling portion


12


of the lid member


10


is connected through the hinge portion


14


, is prevented from movement with respect to the body


1


because the attachment portion


8


is engaged with the hole


2




b


formed in the side wall


2


of the body


1


.




The attachment means of the lid member


10


should not be limited to that of the embodiment. For example, it is also an interesting alternative that a support pillar is provided at an upper portion of the right side, in

FIG. 24

, of the top plate portion


34


, the projection


13




a


formed on the link mechanism


13


is engaged with this support pillar and then, the lid member


10


having the support pillar and already engaged with the projection


13




a


is attached to the hole


2




a


formed in the side wall


2


of the body


1


. Owing to this arrangement, the spots for assembling the lid member


10


to the body


1


is reduced to only one and therefore, the lid member can more easily be assembled.




In a method of use and operation of this embodiment, when the control portion


16


is moved downward, the lead expelling portion


10


is raised and brought into a state of use as in the case with the first embodiment.





FIGS. 25

to


32


show several examples which can be applied to the above embodiments and modifications thereof.




In the example shown in

FIGS. 25

to


28


, the side wall


5


and a side wall ridge


29


define a first lead storage chamber


29




a


and a second lead storage chamber


29




b


which is smaller than the first lead storage chamber


29




a


within the case body


1


. There is provided a gap


29




c


for allowing passage of the lead L from the first lead storage chamber


29




a


to the second lead storage chamber


29




b.






A lead expelling port


28




a


is defined by an end face


3




a


of the top plate portion


3


and a groove


28


formed in the side wall


5


. The area of the lead expelling port


28




a


is dimensioned smaller than the sectional area of the second lead storage chamber


29




b


, so that a plurality of leads will not slip down at a time when a lead is expelled. If there is no possibility or fear that a plurality of leads will slip down at a time because the sectional area of the second lead storage chamber


29




b


is so small, the area of the lead expelling port


28




a


may be dimensioned equal to the sectional area of the second lead storage chamber


29




b.






The reasons why the side wall ridge


29


and the second lead storage chamber


29




b


are employed will be described hereinafter.




When the lead expelling portion


12


is directed downward to expel a lead for use, the lead L to be expelled comes out of the first lead storage chamber


29




a


, passes through the gap


29




c


and moves into the second lead storage chamber


29




b


. The remaining leads L stored in the first lead storage chamber


29




a


are stacked up on the side wall ridge


29


or in the gap


29




c


. That is, the side wall ridge


29


supports the remaining leads L so that the remaining leads L will not stack up and put their weights on the lead L to be expelled (see FIGS.


27


and


28


).




When the lead expelling portion


12


is brought into alignment with a lead tank (not shown) of the mechanical pencil in that state, the lead L contained in the second lead storage chamber


29




b


is dropped down by its own weight and filled up in the lead tank of the mechanical pencil.





FIG. 29

shows another example of the side wall ridge


29


.




In this example, two side wall ridges


29


are formed on opposite U-shaped end portions, in cross section, of the side wall


5


. A gap


29




c


is formed between the two side wall ridges


29


. The width of the gap


29




c


may be properly set in consideration of the number of leads to be expelled (the width of the gap


29




c


in the preceding example may also be properly set and the same is applicable to the width of a gap in the embodiment to be described hereinafter).





FIG. 30

shows an example in which the side wall


5


and the side wall ridge


29


are integrally molded from resin by injection molding. The lengthwise direction of the side wall ridge


29


is divided and punch holes


29


each having a generally equal dimension to that of the divided side wall ridge


29


are formed in a U-shaped bottom, in section, of the side wall


5


. In the illustration, the side wall ridge


29


is divided into three. However, the side wall ridge


29


is not necessarily divided into three. It may be divided into any number of plural sections other than three inasmuch as the lead L can be expelled smoothly. And the dimension of each divided section may also be properly set.





FIG. 31

shows the example in which the side wall


5


and the side wall ridge


29


are separately formed. The side wall


5


and the side wall ridge


29


are assembled into one piece by fixedly engaging recesses


29




e


with protrusions


29




f


. A lower end portion of each protrusion


29




f


is formed as an L-shaped portion


29




g


. The L-shaped portion


29




g


is adapted to fixedly hold the corresponding recess


29




e.







FIG. 32

shows the example in which the side wall


5


and the side wall ridges


29


are integrally formed through hinge portions


29




h


. For assembling the side wall


5


to the body


1


, the hinge portions


29




h


are bent. According to this embodiment, the side wall


5


and the side wall ridges


29


can be integrally formed in such a manner as to have a good outer appearance without forming such punch holes


29




d


as in the example shown in FIG.


30


. Moreover, since there is no need for assembling such separate component parts as in the example shown in

FIG. 31

, productivity is enhanced.




A spare lead storage case according to a first aspect of the present invention comprises a body having a top plate portion in an upper portion thereof and a lid portion attached to the boy, the lid portion including a lead expelling portion having a spare lead passage formed therein and a link mechanism having a control portion, the lead expelling portion and the link mechanism being disposed in a space above the top plate portion, the lead expelling portion being connected to a side wall of the body through a movable portion, the link mechanism being connected to the lead expelling portion through a movable portion, the lead expelling portion being brought into an upstanding state by moving the control portion, thereby allowing the spare lead passage of the lead expelling portion to communicate with an interior of the body. A space lead storage case according to a second aspect of the present invention comprises a body and a lid member disposed in and attached to an upper portion of the body, the lid member including a lead expelling portion having a spare lead passage, a link mechanism, a control portion and a lid portion, the link mechanism having two movable portions, one of the movable portions being connected to the lead expelling portion, a partition wall being formed on either the lead expelling portion or the body, the lid portion being opened and the lead expelling portion being raised upward by movement of the control portion so that at least a distal end portion of the lead expelling portion is allowed to project from an upper surface of the body. A spare lead storage case according to a third aspect of the present invention comprises a body and a lid member disposed in and attached to an upper portion of the body, the lid member including a top plate portion having a spare lead passing hole formed therein, a lead expelling portion having a spare lead passage formed therein and a link mechanism having a control portion, the lead expelling portion being connected to the top plate portion through a movable portion, the link mechanism being connected to the lead expelling portion through a movable portion, the lead expelling portion being brought into an upstanding state by turning the control portion, thereby allowing the spare lead passage of the lead expelling portion to communicate with the spare lead passing hole of the top plate portion. Accordingly, operation is simple. Moreover, it is no more required to make a controlling by holding the end face of the lead expelling portion when the lead expelling portion is projected (when in use). Accordingly, there can be obviated such a problem that the user's hand is soiled by lead powder. In addition, a spare lead can be supplied directly into a lead tank of a mechanical pencil.



Claims
  • 1. A spare lead storage case comprising: a body having a top plate portion in an upper portion thereof and a lid member attached to said body, said lid member including a lead expelling portion having a spare lead passage formed therein and a link mechanism having a control portion, said lead expelling portion and said link mechanism being disposed in a space above said top plate portion, said lead expelling portion being connected to a side wall of said lid member through a first movable portion, said link mechanism being connected to said lead expelling portion through a second movable portion, said lead expelling portion being brought into an upstanding state by moving said control portion, thereby allowing said spare lead passage of said lead expelling portion to communicate with an interior of said body.
  • 2. A spare lead storage case according to claim 1, wherein said side wall of said lid member has an engagement portion for controlling movement of said first movable portion.
  • 3. A spare lead storage case according to claim 2, wherein at least one of said movable portions is formed of a bendable flat plate, said lead expelling portion and said link mechanism are abutted with each other by a distal end of said lead expelling portion or by a projection formed on either said lead expelling portion or said link mechanism when said lid member is in a closed position, and a space is formed between said lead expelling portion and said side wall of said lid member.
  • 4. A spare lead storage case comprising: a body and a lid member disposed in and attached to an upper portion of said body, said lid member including a lead expelling portion having a spare lead passage, a link mechanism, a control portion and a lid portion, said link mechanism having two movable portions, one of said movable portions being connected to said lead expelling portion, a partition wall being formed on either said lead expelling portion or said body, said lid portion being opened and said lead expelling portion being raised upward by movement of said control portion so that at least a distal end portion of said lead expelling portion is allowed to project from an upper surface of said body.
  • 5. A spare lead storage case comprising: a body and a lid member disposed in and attached to an upper portion of said body, said lid member including a top plate portion having a spare lead passing hole formed therein, a lead expelling portion having a spare lead passage formed therein and a link mechanism having a control portion, said lead expelling portion being connected to said top plate portion through a first movable portion, said link mechanism being connected to said lead expelling portion through a second movable portion, said lead expelling portion being brought into an upstanding state by turning said control portion, thereby allowing said spare lead passage of said lead expelling portion to communicate with said spare lead passing hole of said top plate portion.
  • 6. A spare lead storage case according to claim 5, wherein said lid member is integrally formed through said second movable portion and attached to an interior of said upper portion of said body.
  • 7. A spare lead storage case according to one of claims 1 to 6, wherein a plurality of lead storage chambers are defined within said body, said plurality of lead storage chambers are communicated with each other such that said lead can pass therethrough and at least one of said plurality of lead storage chambers is linearly brought into communication with said lead expelling portion when in use.
Priority Claims (5)
Number Date Country Kind
10-122845 Apr 1998 JP
10-205854 Jul 1998 JP
10-260877 Aug 1998 JP
10-292877 Sep 1998 JP
10-324513 Oct 1998 JP
PCT Information
Filing Document Filing Date Country Kind 102e Date 371c Date
PCT/JP99/01975 WO 00 12/8/1999 12/8/1999
Publishing Document Publishing Date Country Kind
WO99/54150 10/28/1999 WO A
US Referenced Citations (7)
Number Name Date Kind
3648891 Katz et al. Mar 1972
3815734 Kruckel Jun 1974
4984288 Petterson Jan 1991
5388722 Kageyama Feb 1995
5480249 Kageyama et al. Jan 1996
5720643 Kageyama et al. Feb 1998
5788118 Kageyama et al. Aug 1998
Foreign Referenced Citations (2)
Number Date Country
58-163290 Oct 1983 JP
2-313 Jan 1990 JP