The present invention relates to a container for storing and transporting items. The present invention has been developed as a food container for storing food items for later consumption, usually same day consumption. It will therefore be convenient to describe the invention in relation to that use. However, it is to be appreciated that the container of the invention is not limited to a food container and could be a container for containing any suitable items.
With respect to a food container, one example of the type of use to which the food container could be put is for storing the food that parents provide for the lunches and snack breaks that school age children have at school.
The discussion of the background to the invention that follows is intended to facilitate an understanding of the invention. However, it should be appreciated that the discussion is not an acknowledgement or admission that any aspect of the discussion was part of the common general knowledge as at the priority date of the application.
Food containers for storing and transporting food items for later consumption are available. Many toddlers and school age children take a day's food for each day at pre-school or school in such containers. Likewise, many adult workers take snacks and lunch to work in food containers. Food containers used in this manner are almost exclusively made of substantially rigid plastic and comprise a base and a lid. The base normally provides the major component of the containment space for the storage of food, although the lid can also add contribute to the containment space.
The base and lid are normally connected together by a hinge at one edge and cooperating clip or latch components at the opposite edge. The clip or latch components cooperate to secure the lid in a closed condition relative to the base.
In the closed condition of the container, the height of the containment space within the container is set by the spacing between facing surfaces of the base and lid. This set height precludes storage within the container of food items that have a height that is greater than the height of the containment space. The rigid nature of the base and lid means that if a food item that has a height that is greater than the height of the containment space is to be stored in the food container, the lid must either be left ajar relative to the base to accommodate the larger food item, or the food item must be carried separately from the food container. Either outcome is often undesirable, as leaving the lid unclipped or unlatched from the base can allow the escape of food items from within the container, while carrying food items separately from the food container can mean that they are overlooked for consumption. The food item could sometimes be cut into smaller pieces although that can be undesirable as it requires more preparation and can lead to a deterioration of the visual appearance and nutritional value of the food item given that the food item might be stored for extended periods within the container.
Norwegian design registration 084240 in the name of UNIKIA AS illustrates a food container that has an outwardly projecting dome at one end. The dome potentially allows food items that do not fit inside the other parts of the container to fit in the dome part, however, the shape of the dome is fixed and so the ability to accommodate such items is limited. That is, if a square item bears against the inside surface of the dome towards the periphery of the dome, then the full height of the dome cannot be used to accommodate item. Moreover, because the dome is fixed in shape, the dome always projects from the container lid and thus permanently increases the bulk of the container. The food container of this design registration thus does not readily solve the problem of the accommodation of items that have a height that is greater than the height of the containment space of the food container.
The present invention seeks to provide a container, such as food container that overcomes or at least alleviates the above disadvantages with current containers.
According to the present invention there is provided a container, the container having: a container bottom, and a container lid, the container bottom having a base and walls upstanding from the base to define a container bottom interior, the container lid having a top cover and side edges, the top cover overlying the base when the lid is in closed connection with the bottom, the top cover including an elastically deformable portion and an inelastic portion, each of the elastically deformable portion and the inelastic portion overlying different portions of the base when the lid is in closed connection with the bottom, the elastically deformable portion facilitating accommodation of an item within the container bottom interior that rests on the portion of the base that underlies the elastically deformable portion and that extends into contact with the elastically deformable portion as the lid is shifted into closed connection with the container bottom, by the elastically deformable portion deforming elastically outwardly away from the base in contact with the item.
A container according to the invention can advantageously facilitate the accommodation of items, such as food items, that have a height that exceeds the height of the containment space of the container, by the elastically deformable portion elastically deforming outwardly so that the height of the containment space is increased. The elastic deformation and thus the increase in containment space is temporary, as the elastically deformable portion can recover to the pre-deformed state or shape once the item that caused the elastic deformation is removed from the container. Items of this kind will hereinafter be referred to as “oversize” items.
Advantageously, with the elastic deformation of the elastically deformable portion, the oversize item can be accommodated within the container and the container lid can be closed onto the container bottom so that the container can be closed. This prevents the escape of items from within the container that might otherwise occur if the lid were left ajar relative to the container bottom in order for the oversize item to be placed within the container. Further, in containers in which the lid seals with the container bottom upon closure of the lid against the container bottom, the elastic deformation facility of the present invention to allow oversize items to be accommodated allows that seal to be made despite the existence of an oversize item within the container. This means that food items that require the container to be sealed to prevent the item from spoiling or leaking, can still be stored within the container despite an oversize item also being present in the container. Still further, in a container according to the invention the oversize item can be retained with the other items within the container, so that the oversize item is unlikely to be overlooked for consumption.
It is the intention that each of the elastically deformable portion and the inelastic portion of the top cover be spaced from the base of the container bottom when the lid is in closed connection with the container bottom, so that items are able to underlie each of those portions when the lid is shifted into closed connection with the container bottom. Thus, it is the intention that items that are placed into the container bottom interior can be placed in positions in which they underlie either of the elastically deformable portion or the inelastic portion, but where an item has a size or height that prevents or would prevent the lid being shifted into closed connection with the container bottom when the item underlies the inelastic portion, that item can be placed or relocated to underlie the elastically deformable portion, whereby closure of the lid on the container bottom might be facilitated by virtue of the outward deformation of the elastically deformable portion.
A container according to the invention can be of any suitable shape, such as generally square, rectangular, circular or oval for example. A container according to the invention can have the container lid as a removable lid, whereby it can be removed completely from the container bottom to open the container, or the lid can be permanently attached to the container bottom, such as by a hinge. The container can include suitable clip or latch arrangements to secure the lid in closed connection with the container bottom when the container is to be closed.
In a container according to the invention the container bottom can include at least one partition wall within the container bottom interior to form at least two compartments. Separate compartments allow items that are to be contained in the container to be separated from each other. For example, food items that might sweat in the container, such as previously refrigerated items e.g. fruit or drinks, can be separated from moisture absorbent food items, such as sandwiches. The container bottom interior can be divided into two compartments. Alternatively, more than two compartments can be provided. The compartments can be of equal size or of unequal size. Where more than two compartments are provided, two of the compartments can be of equal size and one or more of the compartments can be of a different size.
In the above forms of the invention, the elastically deformable portion can overlie a single one of the compartments. Alternatively, the elastically deformable portion can overlie two or more compartments. For example, the elastically deformable portion can extend across two adjacent compartments, bridging across the partition wall between the adjacent compartments. Alternatively, a first elastically deformable portion can overlie one compartment and a second elastically deformable portion can overlie another compartment, such as an adjacent compartment. Alternatively, the compartments that the first and second elastically deformable portions overlie can be spaced apart from each other by other intermediate compartments. In these forms of the invention, the first and second elastically deformable portions can be separated by an inelastic portion.
First and second elastically deformable portions can be employed even in containers in which no partition walls are provided. The first and second elastically deformable portions can simply be provided where provision is required or considered desirable to accommodate oversize items in the container.
The elastically deformable portion can have any suitable shape. The elastically deformable portion could, for example be anyone of generally square, rectangular, circular or oval for example, although circular is considered to be most appropriate as the stresses created in the elastically deformable portion upon elastic deformation will generally be created equally across the elastically deformable portion. However, the top cover can include elastically deformable portions of different shapes as may be required. For example, where the elastically deformable portion extends across two adjacent compartments, the portion can be longer than it is wide and so can be rectangular or oval.
When the elastically deformable portion is in an undeformed or resting state so that it has not been engaged by an oversize item during closure of the container lid on the container bottom, the elastically deformable portion can have a generally planar form. In this form of the invention, the elastically deformable portion deforms outwardly, by the material of the portion stretching. Alternatively, the elastically deformable portion can be formed to have a generally corrugated cross-section in the undeformed or resting state. For a circular elastically deformable portion, the corrugations can be formed as increasing diameter circles. In this latter form of the invention, as the elastically deformable portion deforms outwardly, the corrugated cross-section will itself deform with the corrugations becoming more shallow until the corrugations have disappeared. Further deformation of the elastically deformable portion can then take place by the material of the portion stretching. The corrugated cross-section is one example of a non-planar form of elastically deformable portion and other non-planar forms are within the scope of the present invention.
The elastically deformable portion and the inelastic portion can be formed in the top cover of the container lid in any suitable manner. For example, the elastically deformable portion and the inelastic portion can be formed integrally. This can be achieved by the elastically deformable portion being formed of the same material as the inelastic portion but with the elastically deformable portion having a thinned wall section compared to the inelastic portion. For example, the common material of the clastic and inelastic portions could be polypropylene and the wall thickness of the inelastic portion could be in the region of over 2 to 4 mm, while the wall thickness of the elastically deformable portion could be in the region of 0.2 to 1 mm. This form of the invention can be produced by the top cover being formed by moulding.
Alternatively, the elastically deformable portion and the inelastic portion can be formed separately. This form of the invention can also be produced by the top cover being formed by moulding, whereby the moulding process is by overmoulding two separate materials, one being for the elastically deformable portion and the other being for the inelastic portion.
In other forms of the invention, the top cover comprises a substrate of inelastic material to form the inelastic portion of the top cover and forming an opening in the substrate for receipt of the elastically deformable portion. The opening can be a circular opening, or any other suitable shape of opening such as a square, rectangular or oval opening, suitable to form the shape of elastically deformable portion required. In this form of the invention, the elastically deformable portion can extend across the opening such as from above the opening, or below the opening or the elastically deformable portion can connect to the opening, such as to the rim of the opening.
While the elastically deformable portion can connect just to the rim of the opening, in alternative arrangements according to the invention, the elastically deformable portion can also connect to an outside or an inside surface of the inelastic portion of the top cover, with the connection point or area being spaced inboard from the rim. By this arrangement, a more secure connection might be made between the elastically deformable portion and the inelastic portion of the top cover.
The connection to the outside or inside surface of the inelastic portion of the top cover can be made in any suitable manner, such as by glue connection. However, advantages can be provided for cleaning purposes by having the elastically deformable portion removably connected to the relevant surface of the inelastic portion. Thus, in some forms of the invention, the surface of the inelastic portion to which the elastically deformable portion is attached includes a channel into which a portion of the elastically deformable portion is received and secured. The channel can completely surround the opening across which the elastically deformable portion extends, or channel sections can be provided into which discrete sections of the elastically deformable portion are received and secured. In other forms of the invention, press-fit connections can be made between the elastically deformable portion and the inelastic portion, which can comprise projections on the elastically deformable portion that push into and remain connected within openings formed in the inelastic portion.
The connection to the outside or inside surface of the inelastic portion of the top cover can be made with or without the elastically deformable portion being connected to the rim of the opening in the inelastic portion. In some forms of the invention, the elastically deformable portion is connected to the outside or inside surface of the inelastic portion and the elastically deformable portion extends across the opening of the inelastic portion without connection to the rim of the opening. In other forms of the invention, there is engagement between the elastically deformable portion and the rim of the opening, but the engagement is bearing or touching engagement only. This type of engagement can assist to secure the elastically deformable portion in place.
While the above discussion has referred to the option of the elastically deformable portion connecting to either the outside or inside surface of the inelastic portion of the top cover, the expectation is that the connection, if provided, will normally be made to the inside surface of the inelastic portion. In this arrangement, where the engagement between the elastically deformable portion and the rim of the opening is bearing or touching engagement only, the arrangement can be such that the elastically deformable portion can be connected to inside surface of the inelastic portion and part of that portion can extend into the opening in the inelastic portion and can bear against the facing edge of the rim of the opening.
The elastically deformable portion can be formed as part of a seal that is attached to the inside of the container lid and that seals against surfaces of the container bottom when the lid is in closed connection with the base. The seal can, for example, seal against upper ends or facing edges of the walls of the container bottom as well as the upper ends or facing edges of any partition walls provided within the container bottom interior. The seal can include channels for scaling purposes into which upper ends of the walls of the container bottom and/or any partition walls extend when the lid is in closed connection with the base.
The seal can be attached to the container lid in any suitable manner and can be attached by the same attachment arrangements described above in relation to the connection of the elastically deformable portion to the lid.
The seal can thus include a seal portion and the elastically deformable portion and these two portions can be of the same material so that the seal is a single piece component. The seal portion can extend over the entire base of the container bottom other than the portion of the base that the elastically deformable portion overlies, or, where the container bottom is partitioned, the seal portion can extend over one or more of the compartments. In some forms of the invention, the seal extends over two compartments with the elastically deformable portion overlying one of the compartments and the seal portion overlying the other of the compartments. In one form of the invention, the container bottom includes three compartments and the seal overlies two of the compartments.
The elastically deformable portion can be comprised of two separate substrates, comprising an outer substrate and an inner substrate, each of which extends across the opening of the inelastic portion. In some forms of the invention, the outer substrate can be attached to the rim of the opening and the inner substrate can be attached to an inside or outside surface of the inelastic portion of the top cover, spaced from the rim. The expectation is that the inner substrate would normally be made to the inside surface of the inelastic portion. In this form of the invention, one of the inner substrate and the inside surface of the inelastic portion can define a channel and the other of the inner substrate and the inside surface of the inelastic portion can have a projection for receipt within the channel, whereby receipt of the projection within the channel attaches the inner substrate to the inside surface of the inelastic portion. In other forms of the invention, press-fit connections can be made between the inner substrate and the inside surface of the inelastic portion, which can comprise projections on the inner substrate that push into and remain connected within openings formed in the inelastic portion.
In the above form of the invention, the outer substrate being an overmould and the inner substrate being a removable seal.
In order that the invention may be more fully understood, some embodiments will now be described with reference to the figures in which:
The accompanying figures show a food container according to one embodiment of the invention. It is to be appreciated however, that the food container 10 of the figures is just one form of container to which the present invention applies.
The food container of
The container lid 12 has a rectangular top cover 18 and side edges 19 in which the side edges 19 form a downwardly extending lip about the top cover 18 that in the closed condition of the container 10, overlaps with upper ends of the walls 14. The side edges 19 extend generally perpendicular to the top cover 18.
The lid 12 is connected to the container bottom 11 via a rear hinge 21 and a hinged clip or latch 22, which locks about a projection 23 in the closed condition shown in
The container 10 includes an elastically deformable portion 25 and an inelastic portion 26.
A cross-sectional view of the container 10 shown in the closed condition of
It will be evident from
The seal component 35 thus comprises seal portion 36 and the elastically deformable portion 25. The seal portion 36 underlies a section of the inelastic portion 26, while the seal component 35 is secured to the lid 12 by the projections 37, 38 and 39 being received within channels formed in the lid 12. The elastically deformable portion 25 extends through an opening 40 in the inelastic portion 26 of the top cover 18 and engages the rim 41 of the opening 40 within corresponding recesses formed within the external periphery of the elastically deformable portion 25. The opening 40 is a circular opening, so that the rim 41 is a circular rim.
The entire seal component 35 is formed of an elastically deformable material, preferably silicone. Thus, the material of the elastically deformable portion 25 is continued through the seal portion 36 and the respective projections 37, 38 and 39. The seal component 35 is intended to seal against the upper ends or edges of the walls 14 and the partition walls 31 that define the compartments 32 and 33. The seal component 35 does not overlie the compartment 34 and therefore does not seal over that compartment. This arrangement is simply the arrangement adopted as an example to illustrate one form of the present invention, and so different seal configurations can be provided to seal different compartments or all of the compartments that might be provided in a container bottom.
It will be appreciated that in a closed condition of a container 10 such as shown in
However, the same height restriction does not apply in relation to items that are placed within the compartment 33. As is evident from
It is important to understand that while the food item 30 is shown as a spherical item, the elastically deformable portion 25 would deform elastically outwardly on contact with any item within the compartment 33 that exceeds the height that exists between the facing surfaces of the base 13 and the inside surface 45 of the elastically deformable portion 25. Moreover, the elastically deformable portion 25 has a generally planner configuration at all times except upon engagement by an item. Upon engagement, the portion 25 would deform outwardly to accommodate an item within the compartment 33. There will of course be a limit to the extent to which outward deformation of the portion 25 can occur, but the expectation is that items that are placed within the container 10 will usually be of a height which is less than H34, or where greater than that height, will only be a small amount greater. That is, the elastically deformable portion 25 is provided to accommodate items that will usually only be just a small amount greater than H34.
With reference to
The
The advantage of this arrangement is most relevant for food grade containers. In those containers, silicone is usually used for surfaces that come into contact with food. However, silicone is more expensive than other materials. But in
Returning to
The food container 10 advantageously facilitates accommodation of items, such as food items, that have a height that exceeds the height H34 of the containment space of the container 10, by the elastically deformable portion 25 elastically deforming outwardly so that the height of the containment space H34 is increased.
Where any or all of the terms “comprise”, “comprises”, “comprised” or “comprising” are used in this specification (including the claims) they are to be interpreted as specifying the presence of the stated features, integers, steps or components, but not precluding the presence of one or more other features, integers, steps or components.
Those skilled in the art will appreciate that the invention described herein is susceptible to variations and modifications other than those specifically described. It is understood that the invention includes all such variations and modifications which fall within the spirit and scope of the present invention.
Number | Date | Country | Kind |
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2019208141 | Jul 2019 | AU | national |
The present application is a continuation of U.S. patent application Ser. No. 17/626,431, filed Jan. 11, 2022, which is a 371 of International Patent Application Serial No. PCT/AU2020/050727, filed Jul. 14, 2020, which claims priority to Australian Patent Application No. 2019208141, filed Jul. 22, 2019, the contents of which are to be considered to be incorporated into this specification by this reference.
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Number | Date | Country | |
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Parent | 17626431 | US | |
Child | 18341154 | US |