Container handle and related methods

Information

  • Patent Grant
  • 6494341
  • Patent Number
    6,494,341
  • Date Filed
    Tuesday, June 5, 2001
    23 years ago
  • Date Issued
    Tuesday, December 17, 2002
    22 years ago
Abstract
A handle useful in combination with a container includes a plastic strap or bail and a plastic sleeve thereon. The bail or strap of the handle is pivotably connected to the container, and the sleeve can be rotated about the bail. Structures are provided to distribute load forces between the bail and sleeve. Structures are also provided to retain the sleeve along the longitudinal axis of the bail. One or more clip members can be provided on the bail to engage the container. The clip member includes positioning elements to locate and engage the handle in a selected position with respect to the container. Preferred methods for assembling and using the apparatus (including the combination of the handle and container) are disclosed.
Description




This invention generally relates to handles for containers, and specifically to an improved apparatus and methods of assembly and use for such devices, which provide comfort, security, economy, and ease of operation to the user.




BACKGROUND OF THE INVENTION




Frequently, people use containers to store, protect, manipulate, and transport various items, such as paint, water, sand, or any of a wide variety of other things and materials. To make these containers easier to use, handles are commonly provided, typically pivotably attached to the upper portion of opposed sidewalls of the container. These handles provide a relatively easy means for carrying the container as well as an easy method for pivoting the handle away from the opening of the container, to permit (for example) stacking of the container or access to the interior of the container. Such handles typically can pivot through a wide arc, from “upright” (e.g., above the container) to “down” against either side of the container. These handles also permit users to more readily hold and pivot the container to empty the contents from the container, or to scoop water, sand, or similar materials into the container.




Despite these positive attributes, current handles still lack several characteristics that provide increased comfort, economy, security, and ease of use to the user. One early example of such a handle is a metal bail “secured” to holes on the side of a bucket by bending the ends of the bail through and around those holes (for example, see U.S. Pat. No. 308,343). Not only are such metal handles relatively difficult to assemble onto containers (metal that is sufficiently stiff to carry loads in the bucket are correspondingly difficult to bend into engagement with the holes), but the combination of such a metal handle on a plastic container or bucket can complicate recycling efforts as the container is being discarded after use. In addition, metal handles remain at least somewhat susceptible to damage from corrosion, although the risk of such damage can be reduced by selecting a normally more expensive metal.




Plastic bails overcome some of the shortcomings of metal bails, but typically include their own limitations. Among other things, they typically consist only of the bail element; the inventors are not aware of rotatable handgrips ever being provided on plastic handles. This limits their usefulness or at least their comfort during use, especially where repeated lifting and transporting of containers is required (e.g. without a rotatable handgrip, the handle can pinch and bind the user's hand when attempting to carry, fill, or empty a container). Moreover, these plastic bails are typically extremely flexible and thus they may not be useful for carrying heavy loads or large containers (that flexibility focuses the heavy loads too greatly on the center portion of the user's hand). Furthermore, even plastic bails that might be reinforced with stiffening elements (so as to not be too “flimsy”) still do not provide a separate or rotatable handgrip.




OBJECTS AND ADVANTAGES OF THE INVENTION




It is, therefore, an object of the invention to provide an improved apparatus and related methods that provide a comfortable and convenient handle and gripping portion for a user to carry, transport, and otherwise manipulate containers. The preferred embodiment of the invention constitutes an improved handle for a container in which the handle includes a plastic bail and a plastic sleeve to provide a comfortable gripping surface for manipulating the container.




It is a further object of the invention to provide a handle of the aforementioned character in which the bail or strap includes a plurality of structures to transmit and/or distribute load forces between the bail and the sleeve.




It is still a further object of the invention to provide a handle of the aforementioned character in which the bail is pivotable with respect to the container, and the sleeve is rotatable about the bail, further including corresponding engagement structures on the bail and sleeve to retain the sleeve at a selected position along the lengthwise axis of the bail.




It is yet a further object of the invention to provide a handle of the aforementioned character in which the bail has a first end and a second end, and the bail includes a clip member adjacent at least one of the ends to engage with the container. The preferred clip member is configured with positioning means thereon for locating and engaging the handle in a selected position with respect to the container.




It is another object of the invention to provide a strap member for carrying and transporting a container in which the strap member includes at least one load-distributing structure for distributing load forces between the strap member and a surrounding generally cylindrical sleeve member.




It is still another object of the invention to provide a strap member of the aforementioned character wherein at least one of the load-distributing structures engages with one or more beads located on an inner surface of the sleeve member.




It is yet a further object of the invention to provide a strap member of the aforementioned character in which the strap member includes clip means having an elliptically shaped stem with at least one rib element on the stem to provide selectable positioning of the strap member when the strap member is engaged with a container.




It is another object of the invention to provide a sleeve member for a container handle wherein the sleeve member is retained along the length of a strap member by detent means located on the inner surface of the sleeve member.




It is a further object of the invention to provide a sleeve member of the aforementioned character wherein the retained sleeve member is rotatable about the strap member.




It is still another object of the invention to provide a clip element on an elongated container handle strap member wherein the clip element includes a wide portion and a narrow portion situated between the wide portion and the strap member, wherein the narrow portion includes at least one rib element thereon to provide selectable temporary positioning of the handle with respect to a container on which it is engaged.




It is yet a further object of the invention to provide a clip element of the aforementioned character in which the wide portion is configured to permit a rotatable sleeve to slide thereover for assembly on the container handle at a position spaced from the clip element. Depending on the respective sizes of the sleeve and the handle's clip portion, one or the other may need to be shaped or configured to prevent interference between the two as the sleeve is slid over the clip.




It is still another object of the invention to provide an opening in a container to permit engagement of a handle therewith, in which the opening includes at least one groove to engage a corresponding rib on the handle.




It is yet another object of the invention to provide a selectably positionable handle and container assembly, including positioning means such as corresponding mateable elements on each of the container and the handle, in which the container and the handle are formed from plastic and the corresponding mateable elements permit the handle to be positioned and retained with respect to the container in at least one selected position.




It is yet a further object of the invention to provide the handle and container assembly of the aforementioned character in which the container includes at least one slot formed thereon for receiving a clip element formed on the handle, in which the mateable elements indude at least one interengageable groove and corresponding rib.




It is still another object of the invention to provide a method for assembling a plastic handle for use on a container including the steps of: a) sliding a plastic sleeve member over an elongated plastic strip member; and b) engaging one or more positioning beads on the inner surface of the sleeve member with corresponding engagement sites on the strap member.




It is yet a further object of the invention to provide a method of connecting a handle to a container including the steps of: a) providing an elongated strap having a clip member with a stem portion thereof having an elliptically-shaped cross-section; b) positioning the stem portion adjacent a slot formed on the container so that a shorter axis of the elliptically-shaped cross-section is generally perpendicular to a longitudinal axis of the slot; c) sliding the stem portion through a narrow portion of the slot along that longitudinal axis of the slot while the axes are generally perpendicular to each other, into a wider portion of the slot; and d) rotating the stem portion so that the shorter axis of the elliptically-shaped cross-section is out of the generally perpendicular alignment with respect to the longitudinal axis of the slot.




It is a further object of the invention to provide a method of the aforementioned character, further including the steps of providing at least a pair of cooperating engaging members on the stem portion and the wider portion of the slot, and temporarily affixing the handle against rotation about the stem by engaging the cooperating engaging members.




It is yet a further object of the invention to provide a method of the aforementioned character, further including the steps of temporarily retaining the handle away from the container to permit various operations or handling relating to the container assembly, such as filling of, or printing on, the container.




It is still a further object of the invention to provide a method of the aforementioned character, further including the step of assembling a cylindrical sleeve member on the elongated strap; and engaging the cylindrical sleeve member with the strap along the length thereof by engaging a positioning bead on the inner surface of the sleeve member with an engagement site on the strap.




It is still another object of the invention to provide a method of the aforementioned character wherein the steps are automated. Similar to other automated processes, including automation of container and strap fabrication and assembly, the benefits of the present product and method can be more fully realized or can be realized in different ways by automating same.




It is yet another object of the invention to provide a bucket and handle combination including: a) a bail ear on the bucket; b) a clip element formed on the handle for engagement with the bail ear; and c) cooperating engagement means acting between the bail ear and the clip element whereby the handle can rotate through a range of movements with respect to the bucket and can be temporarily positioned into at least one selected position with respect to the bucket.




It is a further object of the invention to provide a bucket and handle combination of the aforementioned character in which the cooperating engagement means includes at least one locating groove in the bail ear opening and at least one rib or detent formed in a cooperating location on the clip element.




Other objects and advantages of the invention will be apparent from the following specification and the accompanying drawings, which are for the purpose of illustration only.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an isometric view of the preferred embodiment of the invention illustrating an assembled handle and container;





FIG. 2

is an exploded isometric view of preferred embodiments of the strap member (illustrating a centrally located engagement site), each end of the strap member, and the sleeve member;





FIG. 3

is a partial sectional view of the preferred assembly of a strap member and a sleeve member of the invention;





FIG. 4

is a cross-sectional view along reference line


4





4


in

FIG. 3

;





FIG. 5

is a cross-sectional view of the preferred embodiment of a clip element along reference line


5





5


of

FIG. 2

;





FIG. 6

is a cross-sectional view along reference line


6





6


of

FIG. 1

, illustrating the engagement of a clip element of a strap with a hole or slot on a bucket;





FIG. 7

is a cross-sectional view along reference line


7





7


of

FIG. 6

;





FIG. 8

is a cross-sectional view along reference line


8





8


of

FIG. 7

, depicting the cooperative engagement of a stem portion of a clip element with a hole or slot on a bucket; and





FIG. 9

is similar to FIG.


8


and illustrates the rotatable properties and engagement of a handle with a container.











DESCRIPTION OF PREFERRED EMBODIMENT




Referring to the drawings, and particularly to

FIG. 1

thereof, we show a preferred embodiment of a handle and container combination


10


assembled in accordance with the teachings of the invention. The handle and container combination


10


preferably includes handle


20


and container


200


. Handle


20


preferably includes a strap or bail


22


and a gripping means


40


, such as sleeve member


42


, positioned thereon. Container


200


preferably constitutes a bucket


210


, but as will be apparent to one of ordinary skill in the art, container


200


can embody a wide variety of objects to which the handle might beneficially be attached. Examples include, without limitation, pails, boxes, etc., whether round, square, rectangular, oval, cubic or other configuration.




Handle


20


is preferably configured to have bail or strap member


22


pivotably mounted on bucket


210


, with a portion of strap member


22


configured to cooperatively engage handgrip


40


. Among other things, and as described herein, handgrip


40


preferably provides a convenient gripping surface for lifting or manipulating the assembly. Strap


22


and sleeve member


42


are preferably injection molded from plastic, but one of ordinary skill in the art will appreciate that either or both members may be manufactured with other suitable materials or methods. Desirable characteristics in these components include providing a flexible strap that can retain its shape, and a handgrip that provides increased comfort to the user. As described below, both strap


22


and sleeve


42


are preferably bi-directional (e.g. they can be assembled with respect to each other and with respect to the bucket in either direction), although unidirectional or other non-bi-directional embodiments can be provided and used.




The assembly of handle


20


and bucket


210


is preferably accomplished by engaging a clip member


50


(see

FIG. 2

) located near one of the ends of bail


22


with an opening such as a “bail ear”


228


(see

FIGS. 8 and 9

) on bucket


210


. Preferably, opening


228


includes a channel portion


224


that tapers from a mouth area


225


to a preferably generally semicircular seating portion


229


. In the preferred assembly, clip element


50


engages with opening


228


by sliding a relatively narrow stem portion


54


(see

FIGS. 2 and 5

) of clip means


50


through the mouth


225


of slot


224


to the seating portion


229


in hole


228


.




Preferably, bucket or container


210


includes two openings (one each on opposing sidewalls of the bucket) to permit the attachment of the handle


20


to both sides of the bucket. However, as would be apparent to one of ordinary skill in the art, if one end of the handle is permanently affixed to one side of the bucket, it would only be necessary to provide one hole on the opposing sidewall. Among the many alternative embodiments of the invention, the preferred engagement could be provided on one end of the strap


22


and some other engagement mechanism on the other end.




In the preferred embodiment illustrated in FIGS.


1


and


6


-


9


, opening


228


is formed in a bail ear or other clip-receiving element


220


that includes a wall member


222


generally parallel to the sidewall of container


200


and spaced radially outwardly therefrom. Wall member


222


is preferably secured to container


200


by supporting structures


226


. Thus, preferred clip member


50


can readily engage with bucket


210


without having to provide an opening within the actual sidewall of the bucket itself, thereby retaining sealing and structural integrity within the bucket itself. In alternative embodiments, of course, the bail or strap could be attached to the bucket or other object in a variety of other configurations, such as by providing an opening similar to opening


228


directly in the wall of the bucket or object (not shown). Persons of ordinary skill in the art will understand that certain aspects of the invention can be practiced with any pivotable connection between the handle and container.




In the preferred embodiment, clip element


50


includes a relatively more narrow “stem” portion


54


and a wider head portion


52


. It is sometimes convenient to refer to the narrow portion


54


of clip element


50


as a “stem” or a “neck”, and the wide portion


52


of clip


50


as a “clip head”. When preferably engaged on container


200


, stem portion


54


acts as an axle rotatable within seating portion


229


of hole


228


in the side of bucket


210


. Clip head portion


52


helps maintain the preferred rotatable engagement between handle


20


and bucket


210


, by interferingly engaging with the parallel wall member


222


upon application of lifting force on handle


20


.




Where necessary (given the factors and design considerations discussed herein), the side edges of clip head


52


can be “trimmed” (such as to form the relatively straight edges


62


and


63


,

FIGS. 2 and 6

) or otherwise formed or configured in “non-round” shapes. Among other things, such non-round configurations may be necessary to facilitate the passage of the preferred sleeve


42


onto the strap


22


, for embodiments in which such a sleeve is used, as discussed elsewhere herein. Depending on the relative sizes of the clip head


52


and the inner diameter of the sleeve


42


, an “untrimmed” clip head


52


could prevent assembly of the sleeve onto the strap. Trimming or otherwise altering the sides of the clip head


52


can address the problem, while still maintaining good engagement between the strap and the bucket (see FIG.


6


). For embodiments which generally align the trimmed edges


62


and


63


with a lengthwise axis of the handle


20


, the “untrimmed” portions


60


of the clip head


52


extend further from the handle


20


's axis of rotation and are normally aligned to effectively engage the wall member


222


and prevent the clip head


52


from being pulled out of engagement from the container


200


upon the application of lifting or similar force on the handle


20


.




The preferred interrelationship of clip element


50


with hole


228


is more fully appreciated in

FIGS. 6 and 7

.

FIG. 6

illustrates the placement of clip element


50


in hole


228


after being slid through slot


224


.

FIG. 7

shows the placement of clip head


52


of clip element


50


against the inner side of the wall member


222


. In this preferred embodiment, the engagement of clip


50


with hole


228


secures clip


50


to bucket


210


by the positioning of clip head


52


around hole


228


. As will be appreciated by persons of ordinary skill in the art, the entire underside or interior side of clip head


52


is preferably positioned to engage with wall member


222


(excepting at any gap, such as slot


224


in wall


222


). The wider clip head thus prevents disengagement of the clip, and the handle, from the bucket.




As more easily seen in

FIGS. 8 and 9

, the “stem” or neck portion


54


is preferably generally elliptical in cross section. Among other things, this enables the strap to be inserted through mouth portion


225


of slot


224


(by aligning the narrow axis of the ellipse shape to make the stem “thin” so it can pass through the tapering slot) and thereafter pivotably retained in seating portion


229


of bail ear


228


on the side of the bucket (such as by, among other things, rotating the strap sideways to “misalign” the narrow ellipse axis and effectively “widen” the neck so it does not readily fall back down the slot


224


). Following engagement of strap


22


on bucket


210


, the “narrow” axis of the stem normally will only be “aligned” with slot


224


when bucket


210


is being carried. That very act of carrying will in most circumstances prevent the downward disengagement of the neck


54


out of slot


224


because the “carrying” will involve a lifting force on the handle


20


in the opposite direction. In effect, during those “carrying” periods, the lifting force exerted on the handle


20


will tend to keep the stem


54


from falling downwardly out of the slot


224


. In other words, when bucket


210


is being carried, strap


22


will not normally “fall” out of engagement because, by definition, the user will be lifting the strap “up”, and thereby pulling stems


54


of clip elements


50


of strap


22


away from slot


224


. Furthermore, the narrow portion


54


of clip element


50


is shaped to provide greater strength to the clip element in the direction of load, whether the container is being carried, poured from, or otherwise experiencing a load on the handle.




Moreover, the preferred slot


224


tapers to a slightly narrower width at its narrowest location


227


,

FIGS. 7-9

, so that sliding the neck


54


through location


227


is an interference fit. In other words, the edges of slot


224


forming that narrowest location


227


preferably elastically deform slightly to permit the passage of the neck


54


therethrough, and preferably spring back to their approximately original position to help retain neck


54


from falling out of seating portion


229


. However, persons of ordinary skill in the art will realize that several factors, such as the materials and dimensions of the member defining the slot


224


, affect the amount of force required to insert the neck


54


, the memory (or “return”) the edges have after the neck


54


is inserted, and the difficulty of disengaging the neck once engaged.




At many or most times other than during lifting, strap


22


will normally be rotated sideways in some degree (see

FIG. 9

, illustrating a 90 degree rotation) so that the “wider” stem axis of the elliptical neck


54


helps keep the strap


22


from disengaging from bucket


210


.




Among other things, pouring from bucket


210


is more “secure” than with prior art circular necks because the widened elliptical neck is less likely to pull out of engagement. For example, and as illustrated in

FIG. 9

, typical pouring may involve holding the bottom of bucket


210


with one hand while holding handle


20


with the other. Such pouring (or scooping material into the bucket, as discussed elsewhere herein) may be facilitated by rotating the handle


22


about an axis of clip element


50


(in

FIG. 9

, the axis may be viewed as an imaginary line perpendicular to the page through the center of element


54


), as indicated by arrow A in FIG.


9


. As will be apparent to persons of ordinary skill in the art, the handle


22


preferably can be moved through a “normal” full range of movement (from upright to “down” against the side of the container


200


).




Additionally, and as more fully described below, the handle can be temporarily “retained” or otherwise positioned at any number of degrees through arc A, by engaging positioning means such as mateable elements


56


and


230


positioned around stem


54


and around the perimeter of opening


228


, respectively. Persons of ordinary skill in the art will understand that the precise number of such mateable elements


56


and


230


and their location may be affected by a range of factors, including the nature of the materials from which handle


22


and bucket


210


are molded, the application for which the assembly is intended, and others. Similarly, such persons will understand that the various dimensions and materials from which the apparatus is fabricated can affect the strength of the “engagement” between the handle and the container, and correspondingly the amount of effort required for a user to move the handle from one such position to another.




While this handle rotation occurs, a user can hold the rotating grip sleeve


40


and the bucket, and have little, if any, twisting or discomfort caused by the handle


22


. Instead, the handle remains aligned with respect to its clip members engagement with the container


200


by simply rotating within the handgrip (which will typically be held from rotating by the user).




In addition to the comfort and usability afforded by rotating grip sleeve


40


, the elliptical stem (see

FIG. 9

) in this “rotated” position preferably positions the widest elliptical dimension of neck


54


against slot


224


, thereby reducing the risk of stem


54


pulling back through (out of) slot


224


. Persons of ordinary skill in the art will understand that varying degrees of this benefit can be achieved at varying positions of the handle


22


through the arc A. In the preferred embodiment, the maximum benefit in this regard occurs when the handle


22


is positioned as shown in FIG.


9


.




In contrast, prior art “circular neck” clips typically present a constant cross-section against the slot, regardless of the handle orientation. This cross-section is typically equal to the narrower of the two diameters of the elliptical stem as illustrated in the present application. In effect, and unlike the beneficial design of the invention, the prior art effective neck stem dimension that is small enough to permit the circular stem to be engaged with the container (roughly the same dimension as the preferred embodiment's “narrow” diameter) does not “increase” as the handle is rotated from the vertical.




In the preferred embodiment, positioning means such as one or more rib elements


56


are preferably provided on the sides of neck


54


, and are sized, located, and shaped to permit selectable, frictional engagement with mating grooves


230


provided in hole


228


of bucket


210


. Ribs


56


, of neck


54


can retainingly engage with grooves


230


to temporarily position handle


20


at a desired rotated position with respect to bucket


210


. Preferably, rib or ribs


56


and grooves


230


are formed from a sufficiently deformable, resilient material to permit the movement of ribs


56


into and out of engagement from groove or grooves


230


with the application of some reasonable amount of force by a user.




As indicated above, the preferred elliptical shape of neck


54


permits, among other things, the insertion of clip element


50


into hole


228


and the subsequent engagement of ribs


56


with grooves


230


. Preferably, rib or ribs


56


are positioned on neck


54


at locations off of the “narrow” elliptical axis so as to, among other things, not interfere with snapping neck


54


through the narrowest location


227


of slot


224


. In other words, ribs


56


on stem


54


are preferably located on opposite sides of the longitudinal axis of the elliptical stem


54


(as best shown in FIG.


8


). However, in alternative embodiments, any number of ribs or grooves can be provided at any convenient position (such as out of alignment with each other or with the axis of the stem


54


) to provide a desired range of movement and securement.




In addition, and as will be apparent to persons of ordinary skill in the art, alternative embodiments can even possess no ribs and yet still maintain certain beneficial aspects of the invention. For example, the elliptical shape of stem


54


can still provide increased strength across the longitudinal axis of the elliptical cross-section of the stem and resistance to disengagement at various handle positions, as compared to prior art stems having a circular cross-section.




As described below, ribs


56


and grooves


230


constitute mateable elements to permit, among other things, a user to position and temporarily “retain” the strap in various selected positions with respect to bucket


210


. Among the many useful applications of this aspect of the invention is the ability to position the strap out of the way when filling, or printing on, the bucket, without the use of external machinery or equipment. In other words, the preferred bucket and strap assembly incorporates within its own structure the ability to desirably position and temporarily retain the strap at a selected location (rather than simply hanging down against the side of the bucket, in the way of imprinting or other actions). As persons of ordinary skill in the art will further appreciate, the frictional engagement of ribs


56


and grooves


230


preferably permits, among other things, an end user to position and keep the handle in a vertical or nearly vertical position when the container is not being carried or used. Among other things, this provides an additional ergonomic benefit to the end user by eliminating or reducing the amount of bend the user must employ in order to grasp the handle. For example, if the container and handle assembly is left with the handle so engaged vertically, a person can pick up or otherwise manipulate the container via the handle, without having to stoop as far down to reach the bail as would be required with conventional handle arrangements.




In contrast to this ergonomic improvement, conventional handles typically fall and rest on the side of the container. Thus, the end user of these prior art containers must bend over much further to grasp and lift the handle and container. Among other things, this increases the risk of physical injury to the end user as well as results in an increase in the expenditure of time and effort to grasp the handle. The speed at which various processes are executed (such as assembly line processes) can thereby be increased. Persons of ordinary skill in the art will understand that similar benefits can result from the aforementioned engagement of the preferred handle and container, for positions other than vertical.




Similarly, prior art containers and handles typically require the use of additional machinery to temporarily move and retain handles away from the container to permit printing thereon. The preferred embodiment of the instant invention eliminates the need for manufacturers, suppliers, or other users to invest in the additional cost and space for such machinery, by providing means within the handle and bucket assembly itself to temporarily retain the strap at a selected position (such as during imprinting on the outside of the bucket).





FIGS. 2-4

provide further details regarding a preferred embodiment of the central portion


23


of strap member


22


. Among other things, preferred central portion


23


includes one or more engagement sites


30


for positioning sleeve


42


-along the length of strap


22


. For many or most applications, it will be desirable to have sleeve


42


at least generally centered between the ends of strap


22


. Persons of ordinary skill in the art will understand, however, that various aspects of the invention can be practiced with the sleeve


42


positioned other than at the center of strap


22


.




Moreover, various aspects of the invention can be practiced without any “position” at all of sleeve


42


along the length of strap


22


. Such positioning can, however, retain the sleeve


42


at a generally optimal location for lifting or other manipulation of the container assembly, as discussed herein.




The desired positioning of sleeve


42


in that regard is preferably accomplished by providing an engagement site


30


along the length of the strap, including one or more recessed channels


36


, which can be conveniently bounded by two circular discs


34


formed on strap


22


. As indicated below, engagement structures (such as elements


36


and


44


) acting between the sleeve and the strap can be located at any number of engagement sites (or at multiple sites) along the length of sleeve


42


or strap


22


(respectively), depending on the particular application and the user's needs. As indicated above, however, preferably such a channel


36


is provided at the center of engagement site


30


acting to engagingly receive internal annular bead


44


on the interior of sleeve


42


(as best illustrated in FIG.


3


). Persons of ordinary skill in the art will understand that the internal annular bead


44


can be provided in many alternative embodiments (not shown), including, for example, one or more detents formed on the interior of sleeve


42


.




The preferred configuration of channel


36


and bead


44


on sleeve


42


permits generally free rotation of sleeve


42


around strap


22


. Among other things, this enhances comfort during use because there is no sliding friction or related pull on a user's hand. Instead, the gripping surface provided by sleeve


42


preferably rotates upon the application of transverse force, eliminating sliding between the user's hand and sleeve


42


.




In the illustrated preferred embodiment, the central portion


23


of strap


22


further includes load-distributing structures


33


such as generally longitudinal elements


32


along the longitudinal axis of strap member


22


and one or more spaced circular discs


34


(preferably formed orthogonally to the longitudinal strap axis. The supporting structures


33


provide a number of benefits, including helping to distribute the bucket's weight across the sleeve


42


when lifting the bucket


210


.




Persons of ordinary skill in the art will understand that a wide variety of suitable supporting structures and patterns


33


can be readily formed or provided on strap


22


(in alternative embodiments not shown). Such alternative embodiments would preferably permit the desired assembly and rotation of the sleeve about the strap, as discussed herein.




As further shown in

FIG. 4

, the preferred embodiment includes four longitudinal elements


32


and six circular discs


34


, but in alternative embodiments, any number of longitudinal elements or circular discs (or other supporting structures providing load-bearing contact between the sleeve


42


and strap


22


) could be provided.





FIG. 2

also illustrates a preferred embodiment of rotatable sleeve member


42


prior to its assembly onto strap


22


. Preferably, sleeve member


42


is cylindrical in shape, but as one of ordinary skill in the art can appreciate, the exterior gripping surface can embody a variety of shapes such as ovular, ribbed, or even more complex shapes to fit the contours of the users hand or fingers.





FIG. 3

shows further details regarding the preferred rotatable sleeve


42


and its preferred assembly onto strap


22


.

FIG. 3

is a partial-sectional view of the sleeve member


42


operatively engaged with strap


22


. Sleeve


42


is preferably configured with detent means


44


centrally located on an interior surface of sleeve


42


, with detent


44


defining a continuous annulus that circumscribes that interior (as indicated above, detent


44


can be provided in a wide variety of alternative embodiments, including without limitation a plurality of such interior annular rings


44


spaced from each other inside sleeve


42


). The preferred sleeve's interior ring


44


engages the strap's complementary recessed channel or locator ring portion


36


described above. In alternative embodiments (not shown), multiple interior annular rings


44


might engage multiple corresponding recessed channels or locator ring portions


36


.




Thus, among the many other embodiments of the invention are those utilizing a plurality of detents (rather than a single, monolithic ring) to provide the desired engagement between the sleeve


42


and the strap


22


. By way of further example, although detent


44


preferably is a continuous ring-like structure, it can be sectioned (e.g. quarters or eighths or otherwise, even randomly) and still permit the engagement of the sleeve with recessed ring


36


of the engagement site.




Similarly, although the preferred location of the sleeve's detent


44


and strap channel or locator ring


36


is midway along the respective longitudinal axes of sleeve


42


and strap


22


, (which, among other things, permits the bi-directional assembly of those parts with each other), alternatively the engagement structures (such as elements


36


and


44


) can be located at any number of sites (or at multiple sites) along the length of sleeve


42


or strap


22


(respectively), depending on the particular application and the user's needs. As indicated above, in the preferred embodiment both the strap and sleeve are made of plastic, but they can be made of any suitable material.




Persons of ordinary skill in the art will understand that, for embodiments including both the attachment structures at the end of the strap


22


(to attach the strap to the container


200


) and the inventive sleeve


42


of the invention, some coordination of various design elements may be required. For example, and as indicated above,

FIGS. 2 and 5

illustrate the preferred embodiment of protruding clip element


50


at each end of strap


22


. The particular size and shape of clip


50


will normally be selected and determined based on a number of factors. To provide a secure engagement with the bucket, clip


50


should be relatively large (e.g. the greater the anticipated load on the strap, the larger the clip probably needs to be). Because sleeve


42


preferably slides over the end of strap


22


to be assembled onto the center of the strap, however, the relative size of clip


50


, sleeve


42


, and other elements of the strap (e.g. circular discs


34


and longitudinal ribs


32


) must be coordinated to provide both adequate load capacity (to provide sufficient strength and engagement of the handle


20


with the container


200


so that the anticipated load on the strap does not pull the strap out of engagement from the bucket) and permit ready assembly of the sleeve


42


onto the strap


22


. One of the many approaches that can be taken (and may be necessary) in that regard is the aforementioned “trimming” of the clip head


52


. As indicated above, this can be readily accomplished by, among other things, forming flat surfaces


62


and


63


on opposing sides of the head


52


.




The apparatus and methods of our invention have been described with some particularity, but the specific designs, constructions and steps disclosed are not to be taken as delimiting of the invention. Obvious modifications will make themselves apparent to those of ordinary skill in the art, all of which will not depart from the essence of the invention and all such changes and modifications are intended to be encompassed within the appended claims.



Claims
  • 1. The combination of a container and a handle for a container, said handle including a plastic bail and a plastic sleeve member that includes at least one monolithic tube portion around at least a portion of said bail, said sleeve member providing a gripping surface for manipulating said container, in which said bail has a first end and a second end, and said bail includes a clip member adjacent at least one of said ends for engaging with said container, said clip member having an elliptical cross-section.
  • 2. The combination of a container and a strap member for transporting said container, wherein said strap member includes an elongated section having at least one load-distributing structure thereon for distributing load forces between said strap member and a surrounding generally cylindrical sleeve member, and clip means formed on said strap member, said clip means having an elliptically shaped stem having at least one rib element thereon to provide selectable positioning of said strap member when said strap member is engaged with said container.
  • 3. The combination of a container and a clip element on an elongated container handle strap member wherein said clip element includes a wide portion and a narrow portion situated between said wide portion and said strap member, wherein said narrow portion includes at least one rib element thereon to provide selectable positioning of the handle with respect to said container on which it is engaged.
  • 4. The combination of a container and a clip element to engage a handle with said container, wherein said clip element includes a narrow portion and a wide portion, said narrow portion having a non-circular cross-section to provide greater strength to said clip element in the direction of load normally applied to the handle, wherein said narrow portion of said clip element is elliptical in cross section.
  • 5. The combination of a container and a strap member for transporting said container wherein said strap member includes at least one load-distributing structure for distributing load forces between said strap member and a surrounding generally cylindrical sleeve member; and clip means having an elliptically shaped stem having at least one rib element thereon to provide selectable positioning of said strap member when said strap member is engaged with said container.
  • 6. A strap assembly for carrying a container, including an elongated strap member having relatively flexible portions at its extremities and a relatively inflexible portion between its extremities, a generally cylindrical sleeve member configured to overlay at least a part of said relatively inflexible portion of said strap member, said sleeve member also being rotatable about a lengthwise axis of said relatively inflexible portion of said strap member.
  • 7. The strap assembly of claim 6, further including cooperating elements on said strap member and sleeve member to prevent inadvertent axial movement of said sleeve member along said lengthwise axis of said strap member.
  • 8. The strap assembly of claim 6, in which said relatively flexible portions of said strap member have a generally rectangular cross-section, said sleeve member includes an interior surface that is generally round, and said relatively inflexible portion of said strap member includes at least one bearing surface extending beyond the shape of said generally rectangular cross-section, said bearing surface shaped to rotatably mate with at least a portion of said interior surface of said sleeve member.
  • 9. The assembly of claim 8, in which said inflexible portion includes a plurality of generally circular disks generally perpendicular to said lengthwise axis of said strap member, said disks sized and configured to fit within the interior of said sleeve member when said sleeve member is positioned therearound, said at least one bearing surface including at least one of said disks.
  • 10. The assembly of claim 9, in which said inflexible portion includes stiffening ribs between said plurality of disks, said stiffening ribs being generally parallel to said lengthwise axis of said strap member.
  • 11. A method of assembling the strap assembly of claim 6 or claim 7 or claim 8 with a container, including inserting one of said relatively flexible portions of said strap member through said sleeve member, sliding said sleeve member into position over said relatively inflexible portion of said strap member, flexing at least one of said relatively flexible portions of said strap member to position its end adjacent said container, and engaging said end with cooperating structure on said container.
  • 12. The combination of a container, an elongated plastic bail attached to said container, and a plastic sleeve member rotatably positioned around a central portion of said bail, said plastic bail having at least one generally flexible end portion to permit selective assembly of said sleeve onto said bail and removal of said sleeve from said bail.
  • 13. The combination of a generally flexible strap and a cooperating sleeve, in which said strap includes engagement structures at its extremities for engaging said strap to a container, said strap configured so that at least approximately one half of said strap including said engagement structure thereon can pass through said sleeve, said sleeve thereby being positionable approximately midway along said strap, said sleeve being rotatable upon said strap when so positioned along said strap.
  • 14. The combination of claim 13, further including cooperating elements on said strap and said sleeve to maintain said sleeve at said position approximately midway along said strap.
Parent Case Info

This is a continuation of application No. 09/288,590 filed Apr. 8, 1999, now U.S. Pat. No. 6,257,440.

US Referenced Citations (25)
Number Name Date Kind
308343 Cary Nov 1884 A
472130 Lusk Apr 1892 A
1678005 Hallerman Jul 1928 A
2101869 Noble Dec 1937 A
2176711 Gorman, Jr. Oct 1939 A
2255633 Wagner Sep 1941 A
2654115 Kafer Oct 1953 A
3128905 Hesslein Apr 1964 A
3189069 Stowell Jun 1965 A
3275366 Hidding Sep 1966 A
3586200 Kramer et al. Jun 1971 A
3656594 Marks et al. Apr 1972 A
4071939 Bock Feb 1978 A
4177542 Denney Dec 1979 A
4227623 Woinarski Oct 1980 A
4240554 Bock Dec 1980 A
4841596 Fink Jun 1989 A
5060998 Phillips Oct 1991 A
5145082 Craft, Jr. et al. Sep 1992 A
5199571 Wolff et al. Apr 1993 A
5344041 Luburic et al. Sep 1994 A
5402910 Pilney Apr 1995 A
5437369 Spitere Aug 1995 A
5816439 Lovell et al. Oct 1998 A
6257440 Perkins et al. Jul 2001 B1
Foreign Referenced Citations (3)
Number Date Country
2145993 Apr 1985 GB
2168238 Jun 1986 GB
2244972 Dec 1991 GB
Non-Patent Literature Citations (1)
Entry
Patent Specification No. 722,573 for Improvements in or relating to Buckets or like Receptables having Hoop-like Handles.
Continuations (1)
Number Date Country
Parent 09/288590 Apr 1999 US
Child 09/875709 US