Container having improved stacking strength

Information

  • Patent Grant
  • 6325282
  • Patent Number
    6,325,282
  • Date Filed
    Monday, October 16, 2000
    24 years ago
  • Date Issued
    Tuesday, December 4, 2001
    23 years ago
Abstract
A container having an internal corner support for increasing the stacking strength of the container. The container has multiple wall panels. The internal corner support includes first and second panel sections attached pivotally to one another and which are adjacent a corner of the container for providing additional stacking support.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention pertains to containers and boxes used for packaging, shipping, and displaying goods. More particularly, the invention relates to display containers having means to facilitate the stacking of such containers on top of one another.




2. Description of the Related Art




Display containers are widely used for shipping and marketing products. Such containers are especially popular in warehouse-type marketing settings and supermarkets where many containers are opened to display the food or merchandise within and stacked one on top of another. Examples include containers of packaged candy which may be decorated for display purposes. The containers of candy are shipped to the store in stacked form. Store personnel remove any display panels to allow the candy within to be seen and removed, and the containers are then stacked one on top of another on the retail floor.




A major problem with previously known display containers is their lack of strength for stacking. All too often loaded and stacked containers collapse under the weight or become misshaped. This impairs the aesthetic appearance of the display sought by the seller and damages the products within.




Typical containers are made from a die cut piece of single layer corrugated paperboard. Such construction has proven unsatisfactory for display use where removal of the top and any display cutout weakens the container sidewalls which bear the weight of a stacked group of containers. Collapse and/or warping results.




Methods of producing stronger containers are known. For example, double walled corrugated containers are stronger than single walled corrugated containers. This added strength, however, adds additional manufacturing costs and creates more waste product for eventual disposal. Moreover, because the container is formed from a single die cut piece of corrugated paperboard, all parts of the container will be made of the double layer board, including the bottom forming panels which do not always need the added strength. This wastes natural resources consumed to make the container and adds unnecessary manufacturing costs.




Accordingly, one object of the present invention is to provide a stronger display-ready container.




Another object is to provide a stronger container that is economical to produce.




A further object of the present invention is to provide a stronger container that is easy to assemble and use.




Another object is to provide a container that can be safely stacked during shipping and display.




A still further object is to provide a stronger stackable container that is assembleable from a knockdown state.




Additional objects, advantages and novel features of the invention will be set forth in part in the description which follows, and in part will become apparent to those skilled in the art upon examination of the following, or may be learned from making and using the invention. The objects and advantages of the invention may be realized and attained by means of the combinations pointed out in the appended claims.




SUMMARY OF THE INVENTION




The objects and advantages of the present invention are obtained by providing a container having a corner support. The container includes first, second, third and fourth wall panels which have an inner face and a top end. The first and second wall panels are attached to one another at a first corner, the second and third wall panels are attached to one another at a second corner, the third and fourth wall panels are attached to one another at a third corner, and the first and fourth wall panels are attached to one another at a fourth corner. A glue panel is attached to the inner face of the first wall panel, and a second glue panel is attached to the inner face of the second wall panel. The corner support includes first and second panel sections adjacent the first corner for increasing the stacking strength. The first panel section has a first edge attached pivotally and integrally to the glue panel and has a second edge opposite the first edge. The second panel section has a first edge pivotally attached to the second glue panel and a second edge opposite the first edge which is attached pivotally and integrally to the second edge of the first panel section. This provides an additional support in the corner of the container, preferably spaced from the corner of the container, to provide additional support for containers stacked on top.




The first and second panel sections can be configured for use with a container that has a knockdown state. Here the first and second panel sections move automatically into their desired positions upon assembly of the knockdown into the final container form.











BRIEF DESCRIPTION OF THE DRAWINGS




The foregoing summary and the following detailed description may be better understood when read in conjunction with the accompanying drawings. Various embodiments are shown for the purpose of illustrating the invention. It is understood, however, that this invention is not limited to the precise arrangements shown.





FIG. 1

is a perspective view of a container made in accordance with the present invention;





FIG. 2

is another perspective view of the container shown in

FIG. 1

;





FIG. 3

is an enlarged sectional view taken along line


3





3


of

FIG. 1

;





FIG. 4

is an enlarged sectional view taken along line


4





4


of

FIG. 1

;





FIG. 5

is a perspective view of the container of

FIG. 1

in its knockdown state shown partially opened;





FIG. 5A

is a side view of the container


10


in its knockdown state;





FIG. 5B

is a top view of the knockdown shown in

FIG. 5A

;





FIG. 6

is a plan view of a blank for forming the container shown in

FIG. 1

;





FIG. 7

is a perspective view of the blank of

FIG. 6

shown partially assembled for forming the knockdown shown in

FIGS. 5A and 5B

;





FIG. 8

is a perspective view of another embodiment of a container made in accordance with the present invention; and





FIG. 9

is a plan view of a blank for forming the container shown in FIG.


8


.











DETAILED DESCRIPTION




The invention disclosed herein is for a container having a novel means of strengthening for stacking. Described below are preferred embodiments particularly suited for display-ready containers. It is recognized, however, that the present invention is adaptable to containers used for other purposes.




Illustrated with reference to

FIGS. 1

,


2


,


3


, and


4


is a display ready container


10


for shipping and displaying goods. The container


10


has multiple wall panels


12


integrally attached to one another to form the container sides. Each wall panel


12


has a top end


14


and a bottom end


16


and an inner face


17


as shown. In this particular example the multiple wall panels


12


include a first wall panel


18


, a second wall panel


20


, a third wall panel


22


, and a fourth wall panel


24


. The second wall panel


20


is formed from two partial panels


20




a


,


20




b


glued together during the manufacturing process in a manner known in the art.




The first and second wall panels


18


and


20


are attached at a first corner


26


; the second and third wall panels


20


and


22


at a second corner


28


; the third and fourth wall panels


22


and


24


at a third corner


30


; and the fourth and first wall panels


24


and


18


at a fourth corner


32


.




A divider wall


34


is integrally attached to an end of the partial wall panel


20




a


and adhesively attached to the fourth wall panel


24


to divide the container


10


into two sections as shown. Two display openings


36


provide visual display and access to the two sections formed by the divider wall


34


.




Integrally attached along the bottom end


16


of the side wall panels


12


is a bottom formed by multiple bottom flaps


38


. Partial bottom flaps


38




a


and


38




b


integrally attached to partial wall panels


20




a


,


20




b


respectively, form the bottom flap


38


attached to the wall panel


20


(See FIG.


6


). Many different types of container bottoms are known in the art, any suitable bottom may be used.




As best illustrated in

FIGS. 1

,


2


,


3


, and


4


, corner supports


40


are provided adjacent each corner


26


,


28


,


30


, and


32


to improve stacking strength. The corner supports


40


reinforce each of the corners


26


,


28


,


30


, and


32


and provide a second support surface in addition to the tops of the corners for supporting a container stacked on top. While all corners of the container


10


are shown with a corner support


40


, it is readily understood that other embodiments having less than all corners reinforced are possible.




Multiple configurations for the corner supports


40


are contemplated, two particular preferred configurations being illustrated: a substantially non-rectangular corner support


42




a


,


42




b


, and a substantially rectangular corner support


44




a


,


44




b


. As further discussed below, the container


10


has a knockdown or collapsed state


80


as seen in

FIGS. 5A and 5B

ideal for shipping stacked empty containers. The particular corner supports


42




a


,


42




b


,


44




a


,


44




b


are preferred for this type of container


10


since they extend automatically into the positions shown in

FIG. 1

upon assembly of the container from the knockdown state. This feature is discussed below with further description of the corner supports


40


.




With reference to

FIGS. 1 and 3

, the corner support


40


of the non-rectangular type


42




a


,


42




b


, has a first panel section


50


having a first edge


52


attached pivotally to the inner face


17


of the first wall panel


18


between the first and fourth corners


26


and


32


respectively. In this embodiment, the first edge


52


is attached pivotally to the inner face


17


by a glue panel


54


which is adhesively attached to the inner face


17


of the first wall panel


18


, preferably with an adhesive. The glue panel


54


is integrally attached to the top end


14


of the first wall panel


18


and folded thereover onto the inner face


17


of the wall panel


18


and adhesively attached thereto with glue. The first panel section


50


of this embodiment is thus formed as an integral extension of the glue panel


54


. The first panel section


50


further has a second edge


56


which is opposite the first edge


52


.




A second panel section


58


has a first edge


60


attached pivotally to the inner face


17


of the second wall panel


20


between the first and second corners


26


and


28


. (The panel sections


50


and


58


may also be referred to herein as “corner support panel sections”). In a like manner as with the first panel section


50


, the second panel section


58


is attached pivotally to the inner face


17


through a second glue panel


62


which is adhesively attached to the wall panel


20


. The second panel section


58


further has a second edge


64


opposite the first edge


60


and attached pivotally to and contiguous with the second edge


56


of the first panel section


50


. As best seen in

FIG. 3

, the first panel section


50


, the second panel section


58


, and the second glue panel


62


are integrally connected to one another and formed as an integral extension from the first glue panel


54


. This integral unit has an end


66


as shown. Fold lines


68


, such as a line of perforations or a score, delineate the ends of the panel sections


50


and


58


and allows pivotal movement thereabout. Put another way, the internal support corners


42




a


,


42




b


are preferably formed of a unitary panel section having longitudinal fold lines


68


to delineate the various contiguous panels, i.e. the glue panel


54


, the first panel section


50


, the second panel section


58


, and the second glue panel


62


.




Preferably, the top edge


70


of both panel sections


50


,


58


is co-elevational with the top end


14


of the wall panels


18


,


20


to provide an additional support surface for a container stacked on top. The panel sections


50


,


58


are also shown extending the full height of the wall panels


18


,


20


from the bottom


16


to the top end


14


.




The first glue panel


54


can take the form of a reinforcing panel covering a substantial portion of the inner face


17


of the front wall panel


18


as shown in the figures. Such reinforcing is disclosed, for example, in U.S. Pat. No. 3,731,873 which is hereby incorporated by reference. While such a large reinforcing panel offers added strength and works well with the illustrated embodiment, it is not required. The glue panel


54


could be smaller in width, although a suitable width for adequate gluing and strength should be maintained, e.g., the width of the second glue panel


62


.




The top end


14


, where the first glue panel


54


is integrally attached to the first wall panel


18


, can be uncut as shown at


72


, or cut as shown at


74


to reveal a cross section of both the wall panel


18


and glue panel


54


(both being corrugated as shown). A benefit of the cut sections


74


is that the wider edge formed by the cut can provide additional support surfaces or a container stacked on top.




With reference to

FIG. 3

, it is seen that the width “W


1


” of the first panel section


50


between the first edge


52


and second edge


56


along an outer face


76


(facing the corner


26


) is less than the width “WW


1


” taken along the inner face


17


of the first wall panel


18


between the first edge


52


and the first corner


26


. Likewise, the width “W


2


” of the second panel section


58


between the first edge


60


and the second edge


64


along the outer face


76


is less than the width “WW


2


” taken along the inner face


17


of the second wall panel


20


between the first edge


60


and the first corner


26


. “W


1


” and “W


2


” are preferably substantially equal; “WW


1


” and “WW


2


” are likewise preferably substantially equal. The panel sections


50


and


58


are preferably sized and configured so that the center of the corner support


42




a


(edge


56


) is spaced from respective corners


26


as shown.




The corner support


40


of the rectangular type


44




a


,


44




b


is now described with reference to

FIGS. 1

,


2


and


4


. The rectangular corner support


44




a


has first and second panel sections


50




a


,


58




a


, each of the panel sections having respective first edges


52




a


,


60




a


as shown and respective contiguous second edges


56




a


,


64




a


pivotally and integrally connected to one another. The first edge


52




a


of the first panel section


50




a


is attached pivotally to the fourth wall panel


24


between the third and fourth corners


30


,


32


respectively, through a first integrally and pivotally attached glue panel


54




a


; the first edge


60




a


of the second panel section


58




a


is attached pivotally to the first wall panel


18


between the fourth and first corners


32


,


26


respectively through an integrally and pivotally attached second glue panel


62




a


. Unlike the non-rectangular corner supports


42




a


,


42




b


, both of the first and second glue panels


54




a


,


62




a


are integrally connected to the top end


14


of respective wall panels


24


,


18


. The top edge


70


of the panel sections


50




a


,


58




a


are co-elevational with the top end


14


of the wall panels


24


,


18


; the individual panel sections


50




a


,


58




a


being defined by fold lines


68


. The length of the panel sections


50




a


,


58




a


may extend the full height of the wall panels


12


, or shorter as illustrated by corner support


44




b


in FIG.


1


. The rectangular corner supports


44




a


,


44




b


, unlike the non-rectangular corners


42




a


,


42




b


, have a width “W


3


” and “W


4


” substantially equal to the respective widths “WW


3


” and “WW


4


” along the inner face


17


of the wall panels


24


,


18


respectively between the edges


52




a


,


60




a


and the corner


32


. This geometry is necessary for the knockdown state as further described below.




A further feature of the rectangular corner supports


44




a


,


44




b


is a tapered down shape


78


along the inside corner. This eliminates any sharp edges and prevents merchandise from getting caught on the corner edge when being dropped into the container


10


during loading.




The container


10


is preferably made from a unitary piece of single layer corrugated paperboard which is formed into a knockdown (collapsed) state


80


for easy stacking and shipment to the user. The term “knockdown” refers to the configuration of the container


10


in a flat unassembled form shown in

FIGS. 5A and 5B

(

FIG. 5

showing the knockdown partially opened). The knockdown


80


has a first knockdown wall


82


and a second knockdown wall


84


attached to one another at the first and third corners


26


and


30


. The first knockdown wall


82


includes the first and fourth wall panels


18


and


24


, with the respective integral bottom flaps


38


, in a substantially same plane, and the second knockdown wall


84


includes the second and third wall panels


20


,


22


with respective integral bottom flaps in a second substantially same plane which is substantially parallel to the plane for the first knockdown wall


82


. It is understood that the “substantially” same plane does not mean the exact same plane. The divider wall


34


is sandwiched between and substantially parallel to the knockdown walls


82


and


84


.




To assemble the knockdown


80


into the display ready container


10


, the two knockdown walls


82


and


84


are pushed apart and folded to form the corners


32


and


28


and create the basic shape of the container


10


(see

FIG. 5

showing the knockdown


80


partially opened). The container bottom flaps


38


are then folded.




Illustrated in

FIG. 6

is a blank


86


for forming the knockdown


80


and the container


10


. The blank


86


is preferably a unitary piece of material such as single layer corrugated paperboard die cut to form the configuration shown. The view of

FIG. 6

shows the inner face


17


of the integrally attached wall panels


18


,


20




a


,


20




b


,


22


, and


24


with respective bottom flaps


38


integrally attached thereto. The divider wall


34


has an integrally connected reinforcing panel


34




a


having a glue tab


34




b


, and is attached to a reinforcing panel


91


which folds over the top end


14


to reinforce panel


20




a.






For the non-rectangular corner support


42




a


, the first glue panel


54


(on the right side of the reinforcing panel


90


), the first and second panel sections


50


and


58


, and the second glue panel


62


are defined by perforated fold lines


68


. The top end


14


of the wall panels


18


and


20


adjacent the first and second panel sections


50


,


58


and second glue panels


62


is cut to allow pivotal movement about the first edge


52


of the first panel section


50


. The non-rectangular corner support


42




b


is likewise constructed.




The rectangular corner support


44




a


has a first glue panel


54




a


which, in this embodiment, is in the middle of the reinforcing panel


90


which also serves as the first glue panel


54


for the non-rectangular corner support


42




b


on the left side of reinforcing panel


90


. The reinforcing panel


90


also has display openings


36




b


conforming to display openings


36


on the fourth wall panel


24


to align therewith when folded about the top end


14


. Viewing the corner support


44




a


, the first panel section


50




a


is integrally connected and separated by a perforated fold line


68


from the first glue panel


54




a


, followed by the second panel section


58




a


, in turn followed by the second glue panel


62




a


which here also serves as the first glue panel


62


for the non-rectangular corner support


42




a


. The reinforcing panel


90


is a single piece that forms the various panels for the non-rectangular corner supports


42




a


,


42




b


and the rectangular corner support


44




a.






The rectangular corner support


44




b


is formed on a reinforcing panel


92


and has a slot


94


(cut out) which allows easy pop out of the corner support


44




b


during assembly from the knockdown


80


to the final container


10


. Again, the present embodiment is shown with reinforcing panels


90


,


92


which may not be necessary. Without such reinforcing panels, the various glue panels


54


,


62


and


54




a


,


62




a


, could still be integrally connected to the top end


14


of the wall panels, if desired, although smaller in width.




The blank


86


can be assembled into the knockdown


80


and the final container


10


as now described with reference to

FIGS. 5

,


6


and


7


. With the blank


86


in a flat position as shown in

FIG. 6

, the reinforcing panels


90


and


92


and divider reinforcing panel


34




a


(with reinforcing panel


91


) are folded about the top end


14


and secured with glue to the inner face


17


of the respective wall panels


18


,


20




a


,


20




b


,


22


,


24


and divider panel


34


. It is important not to glue the panel sections


50


,


58


of the non-rectangular corner supports


42




a


,


42




b


and the panel sections


50




a


,


58




a


of the rectangular corner supports


44




a


,


44




b


as these must be free to pivot. Next, as shown in

FIG. 7

, for the non-rectangular corner supports


42




a


and


42




b


, the second panel sections


58


and second glue panel


62


are folded 180° as shown about the second edge


64


of the second panel section


58


. The second edges


64


are offset from the corners


26


and


30


as shown in FIG.


6


. Glue is then applied to the outer face


79


of the glue panel


62


, the glue tab area


96


of wall panel


20




b


, and the glue tab


34




b.






The wall panel


20




a


and divider panel


34


(with the reinforcing panels secured thereto) and the partial bottom flap


38




a


integrally attached thereto are then folded, all as a single flat unit about the line


98


as indicated (corner


26


) onto the other panels (FIG.


7


). The glue tab


34




b


of the divider reinforcing panel


34




a


is secured with the glue to the area


100


between the two display openings


36


, and the second glue panel


62


of corner support


42




a


attached to the wall panel


20




a


. The wall panels


20




b


and


22


with reinforcing panel


92


secured thereto and respective bottom flaps


38


and


38




b


are then folded as a flat unit about line


102


(corner


30


) and the glue tab


96


is secured with the glue to the back side of the partial wall


20




a


and the bottom partial flap


38




b


to partial bottom flap


38




a


to form the complete wall panel


20


and respective bottom flap, and the second glue panel


62


of the non-rectangular corner support


42




b


is secured to the wall panel


22


. This forms a knockdown


80


which can be opened and assembled into the container


10


of FIG.


1


.




With reference to

FIG. 5

, it is seen that the opening of the knockdown


80


to form the container


10


automatically extends the corner supports of both types


42




a


,


42




b


, and


44




a


,


44




b


. With respect to the non-rectangular corner supports


42




a


,


42




b


, it is seen that in the knockdown state the first and second panel sections


50


and


58


are folded face-to-face in a flat folded position (an angle of substantially 0 degrees between them) and sandwiched between the two knockdown walls


82


,


84


. Opening the knockdown, i.e., as the angle of corner


26


goes from 0° (knockdown) to 90° (FIG.


1


), the panel sections


50


,


58


extend away from the first corner


26


to form the polygon shape as seen in FIG.


1


.




With respect to the rectangular corner support


44




a


, it is seen that in the knockdown state


80


, the two panel sections


50




a


,


58




a


are in a substantially same plane relative to one another, (an angle of substantially 180 degrees between them) sandwiched between and substantially parallel to the first and second knockdown walls


82


,


84


. Opening the knockdown


80


, the two panel sections


50




a


and


58




a


extend into the position shown in

FIG. 4

, extended from the corner and forming the rectangular shape as shown.




Illustrated in

FIGS. 8 and 9

is another embodiment of the corner supports


40


of the non-rectangular type. A corner support


42




c


is similar to that of the support


42




a


of

FIG. 3

, with similar elements being referenced with the same reference number. The height of the first and second panel sections


50


and


58


of the corner support


42




c


are substantially less than the height of the adjacent wall panels


18


and


20


, the corner support


42




c


having a lower end


59


as shown. The first edge


52


of the first panel section


50


is attached pivotally to the inner face


17


of the first wall panel


18


via the glue panel


54


in a like manner as shown and described with reference to FIG.


3


. Here, however, the glue panel


54


has a lower section


104


that extends below the lower end


59


of the corner support


42




c


to the corner


26


(see FIG.


9


). The first edge


60


of the second panel


58


is pivotally attached to the inner face


17


of the second wall panel


20


via the second glue panel


62


. The reinforcing panel


91


, folded over at the top end


14


and glued to the panel


20


has a lower section


106


that extends below the lower end


59


of the corner support


42




c


to the corner


26


(see FIG.


9


).




With reference to

FIG. 9

, it is seen that the corner support


42




c


is formed and cut from the first glue panel


54


(here a reinforcing panel) and reinforcing panel


91


by making horizontal cuts


108




a


,


108




b


(the cut


108




a


forming the lower end


59


of the corner support


42




c


) and a vertical cut


110


(forming the end


66


) to leave a cut-out


112


.




The container is formed into the knockdown state in a manner similar to that described with reference to

FIGS. 6 and 7

. It is believed that the non-rectangular corner support


42




c


, although less in height that the support corners


42




a


and


42




b


of

FIG. 1

, provide for a stronger container having a higher stacking strength. Furthermore, it has been found that this container folds easier and runs on packing machines better than containers with the larger height corner supports of


42




a


and


42




b.






While particular embodiments of the invention are described herein, it is not intended to limit the invention to such disclosure. Changes and modifications may be incorporated and embodied within the scope of the appended claims. Moreover, the designation of “first,” “second,” etc., for the various panels and members is not limited to the particular panels or members shown herein.



Claims
  • 1. A container comprising:first and second wall panels separated by a first corner there between, said first and second wall panels each having an inner face and a top end; a first glue panel attached to said first wall panel; a second glue panel attached to said second wall panel; a first corner support panel section having a first edge attached pivotally and integrally to said first glue panel, a second edge opposite said first edge, and a top edge; and a second corner support panel section having a first edge attached pivotally and integrally to said second glue panel, a second edge opposite said first edge of said second corner support panel section, and a top edge, said second edge of said first corner support panel section and said second edge of said second corner support panel section being attached pivotally and integrally to each other and spaced from said first corner.
  • 2. A container in accordance with claim 1 wherein said top edge of said first corner support panel section is substantially co-elevational with said top end of said first wall panel.
  • 3. A container in accordance with claim 2 wherein said first and second corner support panel sections have a height substantially less than a height of said first wall panel.
  • 4. A container in accordance with claim 1 wherein said first glue panel is integrally attached to and folded about the top end of said first wall panel.
  • 5. A container in accordance with claim 4 further comprising third and fourth wall panels, said second and third wall panels being attached to one another at a second corner, said third and fourth wall panels being attached to one another at a third corner, and said first and fourth wall panels being attached to one another at a fourth corner, wherein said container is capable of being is assembled from a knockdown state having first and second knockdown walls attached to one another at said first and third corners forming a substantially flat assembly, wherein said first knockdown wall includes said first and fourth wall panels in a substantially same plane and said second knockdown wall includes said second and third wall panels in a second substantially same plane, wherein said first and second corner support panel sections are sandwiched between said first and second knockdown walls and folded to be face to face when said container is in the knockdown state.
  • 6. A container in accordance with claim 1 wherein an angle between said first panel section and said first wall panel is greater than 0 degrees and less than 90 degrees.
  • 7. A container in accordance with claim 4 wherein a width between the first and second edges of said first panel section along an outer face of said first panel section is less than a width between the first edge of said first panel section and said first corner of said container along the inner face of said first wall panel.
  • 8. A container in accordance with claim 4 further comprising third and fourth wall panels, said second and third wall panels being attached to one another at a second corner, said third and fourth wall panels being attached to one another at a third corner, and said first and fourth wall panels being attached to one another at a fourth corner, wherein said container is capable of being assembled from a knockdown state having first and second knockdown walls attached to one another to form a substantially flat assembly, wherein said first knockdown wall includes said first and second wall panels in a substantially same plane and said second knockdown wall includes said third and fourth wall panels in a second substantially same plane, wherein said first and second corner support panel sections are substantially coplanar and substantially parallel to said first and second knockdown walls when said container is in the knockdown state.
  • 9. A container in accordance with claim 8 wherein a width between the first and second edges of said first panel section along an outer face of said first panel section is substantially the same as a width between the first edge of said first panel section and said first corner of said container along the inner face of said first wall panel.
  • 10. A container in accordance with claim 1 wherein an angle between said first corner support panel section and said first wall panel is about 90 degrees.
  • 11. A container in accordance with claim 4 wherein said second glue panel is integrally attached to and folded about the top end of said second wall panel.
  • 12. A container in accordance with claim 4 wherein adhesively attached to the inner face of each of said wall panels is a reinforcing panel.
  • 13. A container, comprising:first and second wall panels, each of said wall panels having an inner face and a top end, said first and second wall panels being separated from one another by a first corner; a first glue panel attached to said inner face of said first wall panel; a second glue panel attached to said inner face of said second wall panel; a corner support, said corner support having: a first corner support panel section having a first edge attached pivotally and integrally to said glue panel, a second edge opposite said first edge, and a top edge; a second corner support panel section having a first edge attached pivotally and integrally to said second glue panel, a second edge opposite said first edge of said second corner support panel section, and a top edge, said second edge of said first panel section and said second edge of said second panel section being attached pivotally and integrally to each other and spaced from said first corner; and said container capable of being assembled from a knockdown state having first and second knockdown walls attached to one another at two corners to form a substantially flat assembly, wherein said first and second corner support panel sections are sandwiched between said first and second knockdown walls when said container is in the knockdown state.
  • 14. A container in accordance with claim 13 wherein one of said first and second glue panels comprises a reinforcing panel.
  • 15. A container in accordance with claim 13 wherein said first glue panel is integrally attached to said top edge of said first wall panel.
  • 16. A container in accordance with claim 13 wherein an angle between said first panel section and said first wall panel is greater than 0 degrees and less than 90 degrees, and a second angle between said second panel section and said second wall panel is greater than 0 degrees and less than 90 degrees.
  • 17. A container in accordance with claim 16 wherein when said container is in the knockdown state, said first and second corner support panel sections are sandwiched between said first and second knockdown walls and folded face to face so as to have an angle of substantially 0 degrees between them.
  • 18. A container in accordance with claim 13 wherein an angle between said first corner support panel section and said first wall panel is about 90 degrees, and said second glue panel is integrally attached to and folded about the top edge of said second wall panel.
  • 19. A container in accordance with claim 18 wherein when said container is in the knockdown state, said first and second corner support panel sections are substantially coplanar and substantially parallel to said first and second knockdown walls.
  • 20. A container in accordance with claim 13 wherein said first glue panel is integrally attached to said top end of said first wall panel, wherein an angle between said first panel section and said first wall panel is greater than 0 degrees and less than 90 degrees, and a second angle between said second panel section and said second wall panel is greater than 0 degrees and less than 90 degrees, and wherein said top edge of said first panel section is substantially co-elevational with said top end of said first wall panel.
CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation of U.S. application Ser. No. 09/452,560, filed Dec. 1, 1999, which issued as U.S. Pat. No. 6,158,653, and which claims the benefit of U.S. Provisional Application No. 60/119,392 filed Feb. 10, 1999.

US Referenced Citations (11)
Number Name Date Kind
2572387 Rayburn Oct 1951
3162351 Rudofski Dec 1964
3667666 Pryor Jun 1972
4056223 Williams Nov 1977
5125568 Bauer Jun 1992
5413276 Sheffer May 1995
5524815 Sheffer Jun 1996
5826728 Sheffer Oct 1998
5839650 Sheffer Nov 1998
5996885 Chu Dec 1999
6158653 Kanter et al. Dec 2000
Provisional Applications (1)
Number Date Country
60/119392 Feb 1999 US
Continuations (1)
Number Date Country
Parent 09/452560 Dec 1999 US
Child 09/690059 US