1. Field of Invention
The present invention relates to an improved nestable container, such as for food or beverages. More particularly, the present invention is directed to a nestable container having enhanced wall integrity, increased rim strength, and improved tactile engagement.
2. Description of Related Art
A variety of thermoplastic containers, such as containers for food and beverages, are well known in the art. Such thermoplastic containers are relatively inexpensive and disposable; and therefore are extremely popular. Such containers are often used at parties, picnics, gatherings, and other occasions where little or no clean-up is desired.
Although thermoplastic containers offer consumers many benefits, there are certain drawbacks affiliated with manufacture and use of thermoplastic containers. For instance, such a container can have a weak or flimsy side wall, as well as a weak rim. For instance, many consumers using thermoplastic drinking cups have experienced collapsing or crushing of the side wall when the container is grasped by the consumer. Similarly, the rim of such container can flex inward when a cup is gripped around the periphery of the rim. Conventional containers, which have side walls and rims that exhibit little crush resistance, therefore can cause messy spills and unwanted waste.
Another problem associated with thermoplastic containers is the lack of grippability due to condensation forming on the sidewall of the container, as well as the insufficient coefficient of friction of the material of the container. Conventional containers typically have a sidewall made of a smooth outer surface. Such a smooth outer surface can be very slippery when wet, for example, by condensation. Thus, it is difficult for a consumer to obtain a comfortable and sufficient grip on a container having a smooth outer surface, unless extra force is used to grip the container. However, as mentioned above, the typical container can have a sidewall that lacks sufficient crush resistance to withstand the extra gripping force required.
Numerous attempts have been made to develop and improved container having suitable crush resistance and improved tactile engagement without increased manufacturing costs. For example, U.S. Pat. No. 6,554,154, the contents of which is incorporated herein by reference, discloses a container having a double set of annular ribs to provide a side wall container. Although suitable for its intended purpose, there remains a need for a container having the desired characteristics without the limitation of required ribs.
The purpose and advantages of the present invention will be set forth in and apparent from the description that follows, as well as will be learned by practice of the invention. Additional advantages of the invention will be realized and attained by the methods and systems particularly pointed out in the written description and claims hereof.
Containers having enhanced wall integrity and improved gripping features are disclosed herein. Generally, each of the disclosed containers of the present invention has a base defining a closed bottom and a side wall extending upwardly from the base. The side wall has an outer surface and at least one recess formed in the outer surface. The recessed surface has a texture that is different than the surface texture of the outer surface of the side wall.
In accordance with one aspect of the invention, the at least one recess is defined by a boundary edge. In one preferred embodiment, the boundary edge has a curvilinear shape. In a further preferred embodiment, the boundary edge has a parabolic shape. However, the boundary edge can be configured to have alternative shapes, if desired.
In one aspect of the invention, the container includes at least three recesses formed in the side wall. For example and not limitation, a preferred container has recesses formed in the side wall. The at least three recesses can be disposed equally about the periphery of the side wall of the container. Each of the at least three recesses can be defined by a boundary edge having a similar curvilinear shape and size. However, it is to be understood that at least some of the recesses can have a shape or size that is different than another recess of the same container.
In one embodiment, the at least one recess forms a recessed surface having a texture that increases tactile engagement. Although a variety of textures can be used, a preferred texture has a multidirectional surface pattern capable of increasing tactile engagement generally in any direction. In a preferred aspect of the invention, the multidirectional surface pattern includes an irregular surface pattern of protrusions and/or indentations, such as bumps, peaks and valleys. For example and not limitation, the texture can extend circumferentially, axially, or diagonally across the recessed surface. In accordance with a further preferred aspect of the invention, the texture extends entirely across the recessed surface.
In accordance with another aspect of the invention, the container is stackable with a second container of similar shape. In this aspect of the invention, each container includes an engaging portion to engage an adjacent container of similar shape, which is received in the mouth of the first container. The engaging portion includes at least one depression formed substantially proximate the base of the container. The at least one depression is configured to interlock with the adjacent container and thus inhibit the independent rotation of each container, with respect to the adjacent container, if necessary or desired. In one embodiment, the engaging portion includes a plurality of depressions spaced from the base and disposed about the periphery of the side wall of the container. Alternatively, the engaging portion can include a plurality of depressions disposed about the base of the container. The plurality of depressions can be aligned with or disposed between adjacent recesses. At least one depression can have a height less than the height of the at least one recess. In this regard, and in a preferred embodiment, the container includes alternating recesses and depressions along the periphery of the side wall, the height of each depression being less than the height of each adjacent recess.
In another aspect of the invention, the base of the container includes an upstanding base wall extending from the closed bottom, and the engaging portion includes a shoulder defined between the upstanding base wall and the side wall of the container. The shoulder defines a ledge along an inner surface of the container, such that either the bottom wall or the shoulder of an adjacent container, as desired, engages the ledge of the first container to maintain a defined spacing therebetween. In one embodiment, the base further includes at least one indentation formed in the upstanding base wall along a periphery of the closed bottom. In one aspect, the indentation is axially aligned with a depression, if provided.
In another aspect of the invention, a stack of nestable containers is provided. The stack comprises a first container and a second container received within the first container. Each of the containers is substantially similar in shape and includes the one or more of the same features described above.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and are intended to provide further explanation of the invention claimed.
Reference will now be made in detail to the present preferred embodiments of the invention, an example of which is illustrated in the accompanying drawings.
The present invention provides for a container having enhanced wall strength and improved tactile engagement such that the container is configured to be capable of being gripped from substantially any direction. Such containers generally include but are not limited to beverage cups and food containers.
In accordance with the invention, a container is provided having a base defining a closed bottom, and a side wall extending upwardly from the base. The sidewall includes an outer surface and an inner surface. The closed bottom and the sidewall extending from the base define a receptacle space. The sidewall defines a mouth formed opposite the closed bottom. In accordance with the invention, the container further includes at least one recess having a recessed surface formed in the sidewall of the container. The recessed surface has a texture to increase tactile engagement therewith. In accordance with a particular aspect of the invention, the textured surface is configured to increase tactile engagement when grasped from substantially any direction.
For purpose of explanation and illustration, and not limitation, an exemplary embodiment of the container in accordance with the invention is shown in
For purposes of illustration and not limitation, as embodied herein and as depicted in
The sidewall, embodied herein, is substantially cylindrical, and more preferably frustoconical, in shape, as shown generally in FIGS. 1 to 4. However, the sidewall can be configured to have a variety of other shapes, including but not limited to rectangular, hexagonal, or octagonal polyhedronal shapes. In one preferred embodiment, as depicted in
The dimensions of sidewall 114 depend on the particular application. For example and not limitation, if the container is an 18 ounce beverage cup, sidewall 114 can have a height approximately 4.5 inches, and a radius at the base of approximately 1 inch and a radius at the mouth of approximately 2 inches.
In accordance with a further aspect of the invention, container 100 further includes a first portion 130 and a second portion 132, as depicted in
For the purpose of illustration and not limitation, and as depicted in
In accordance with a further aspect of the invention, the side wall 114 has at least one recess 120 formed in the side wall. The at least one recess is configured to increase crush resistance of the side wall 114. The term “crush resistance” as used herein refers to the resistance to inward deflection of the sidewall of the container. In particular, the wall integrity of the container 100 is increased by the recess, thereby reducing the occurrences of sidewall collapse when container 100 is grasped. In a preferred embodiment, container 100 can have a plurality of recesses. For example and not limitation, in one preferred embodiment, container 100 has four recesses.
The at least one recess includes a recessed surface 121 defined by a boundary edge 122, as depicted in
In further accordance with an additional aspect of the invention, the boundary edge 122 defines an edge surface 123 extending between the recessed surface 121 and the sidewall 114. As depicted herein, the edge surface is parabolic in shape and angled relative to the recessed surface and the sidewall, respectively.
For the purpose of illustration and not limitation, as embodied herein and depicted in
As described further below, and in accordance with another aspect of the invention, the base 112 can include a base wall 112a extending upwardly from the closed bottom. The base wall 112a and the sidewall 114 define an annular shoulder 146 therebetween. As embodied herein, and as depicted in
In accordance with yet another aspect of the invention, the recessed surface can define a generally partial cylindrical, frustoconical, or even-bowl shaped surface configuration, as desired. For example, and as depicted in
In accordance with a further aspect of the invention, the recessed surface of the at least one recess is configured for increased tactile engagement by a user. Particularly, and as embodied herein, the recessed surface 121 is provided with a texture 124 to increase tactile engagement. A variety of textures can be incorporated, either individually or in combination. Such textures include ribs, protrusions and indentations. In accordance with a preferred aspect of the invention, the textured surface is configured to increase tactile engagement when gripped from virtually any direction. The textured surface therefore is preferably defined or formed by a multidirectional surface pattern of protrusions and/or indentations, such as but not limited to a regular or irregular pattern of protrusions defining peaks and valleys. In accordance with the invention, the multidirectional surface patterns can extend circumferentially, axially, or diagonally across the recessed surface 121. In accordance with yet another aspect of the invention, the recessed surface can include a combination of ribs and a multidirectional surface pattern texture. For example and not limitation, the recessed surface can include ribs or ridges having a textured surface thereon or therebetween. The ribs or ridges can be arranged in any suitable pattern, for example and not limitation, the ribs can form a linear array or alternatively form a circular pattern, with the multidirectional surface pattern extending circumferentially axially or diagonally.
The multidirectional surface pattern enhances tactile engagement and improves grippability of the container. For the purpose of illustration and not limitation, the protrusions provide greater surface area for tactile engagement by a user, and the indentations can provide a plurality of troughs to house and wick away condensation. In this manner, the multidirectional surface pattern increases tactile engagement by reducing slippage when a container in accordance with the present invention has condensation formation on its outer surface. Further, the greater surface area and/or coefficient of friction provided by the multidirectional surface pattern enhances tactile engagement and improves grippability of a container having a dry surface. Additionally, because the texture is a multidirectional pattern of, for example, bumps, protrusions, dimples, and indentations, or grid-like cross hatching, the container is configured for increased tactile engagement regardless of the direction in which it is grasped. That is, a discrete pattern of ribs or ridges generally provides tactile engagement in a single direction. In this regard, the particular direction or orientation of the ribs or ridges on the surface of the container dictate the direction in which the container should be grasped if improved grippability is to be attained. By contrast, the use of a multidirectional pattern in accordance with the present invention provides a surface on the container for increased tactile engagement despite the orientation of the container when grasped. Further, the texture in accordance with the present invention can be provided with an increased coefficient of friction when measured in a variety of directions, unlike a discrete pattern that may only provide an increased coefficient of friction in a limited number of directions. The greater coefficient of friction of the multidirectional pattern of protrusions and/or indentations enhances tactile engagement and grippability when container 100 is grasped by a consumer.
A variety of multidirectional patterns are suitable for the present invention. For example, the multidirectional pattern can be provided in the form of a regular pattern of offset bumps or intersecting raised cross hatching. Alternatively, an irregular pattern of bumps or protrusions can be used, as preferred and embodied herein.
Additionally, the texture in accordance with this aspect of present invention can provide the advantage of eliminating at least one step in the manufacturing process, so as to provide a more efficient and less costly procedure. By providing the texture with an irregular pattern, for example, imperfections otherwise visible with a regular or symmetrical pattern are not relevant. That is, each irregular pattern is unique, and not limited by symmetry. In this regard, the manufacturing process to form a container 100 in accordance with the present invention does not require an additional quality control inspection to ensure that each container produced on the assembly line includes a texture having an identical pattern. In contrast, the manufacturing process to form containers having a regular pattern, such as a pattern including ribs or ridges, generally requires a step in the process for visual inspection of each container to ensure that the regular pattern is maintained for each container. Other advantages of providing a container having a texture in accordance with the present invention is that the texturing eliminates blemishes from the moldings, so as to conceal heat-check marks, sink marks, and flow marks.
In accordance with another aspect of the invention, the texture is coextensive with the entire recessed surface. In this manner, and unlike a discrete or isolated raised rib, an increased tactile engagement can be accomplished anywhere within the boundary of the recessed surface. Such an arrangement increases the predictability in grasping the container with the recesses provided. The container can further include additional suitable surface treatments as known in the art.
A variety of techniques can be used for forming the texture on the recessed surface in accordance with the invention. For the purpose of illustration and not limitation, container 100 can be provided having texture 124 on a surface of recess 120 by a textured mold. In this manner, a metal mold, for example but not limitation, an aluminum mold body can be configured with a multidirectional, and preferably, an irregular pattern in accordance with the present invention. For example, but not limitation, the metal mold can be acid etched to define a texture pattern. In this regard, an acid can be applied to a portion of the metal mold to degrade the metal material in a particular or desired pattern. Alternatively, a hobbing process can be used, in which a master having a particular texture is applied with force to a metal mold, such as for example an aluminum mold. The particular pattern on the master displaces portions of the metal mold to create the desired texture. The textured mold is then used to fabricate the container in accordance with the present invention. In a preferred embodiment, the mold is configured to provide an irregular pattern of protrusions, similar to that depicted in
In accordance with a further aspect of the invention, the container includes an engaging portion configured to engage a second container of similar shape received in a nested relationship within the mouth of the container. The engaging portion is generally disposed proximate base. In accordance with one aspect of the invention, and as previously described, base 112 can include an upstanding base wall 112a extending from the closed bottom 103. As shown in
Additionally, or alternatively, the engaging portion of the invention can include an anti-rotational interlock element to prevent relative rotation between adjacent containers received in a nested relationship. Particularly, and as embodied herein, an anti-rotational interlock element includes at least one depression 142 formed proximate the base 112. The at least one depression 142 is configured to inhibit rotational movement of a container when engaged with a second container of similar shape.
In a preferred embodiment, the at least one depression has a sufficient depth to define or form a protruding shelf 144 extending from an inner surface of sidewall 114 into the receptacle of container 100, as best can be viewed from
For example, and as embodied herein as depicted in
As schematically shown in
Further, the base 112 can include indentation 116, which can best be seen in
In another preferred embodiment, the at least one depression is formed in the base wall 112a of base 112 below the annular shoulder 146, as depicted in
Further in accordance with the invention, the mouth 105 of container 100 includes an annular lip 150. In a preferred embodiment, the lip has a substantially planar top surface 152, and a flange 154 angle laterally from the substantially planar top surface 152, as depicted in
The dimensions of the annular lip, including the substantially planar top surface 152, and flange 154, as well as the particular angle at which the flange is rolled will depend upon the intended application of the container. For example and not limitation, for a beverage container, such as a cup, the planar top surface has a length of approximately 0.15 inch, the flange 152 has a length of approximately 0.10 inch, and the flange is preferably at an angle of approximately 28° in relation to the planar top surface 152.
As shown in
Particularly, an 18 oz. disposable beverage container in accordance with the present invention, and having a configuration similar to that of FIGS. 1 to 4, was formed with the following relevant dimensions: height 4.75 in.; base diameter 2.33 in.; mouth diameter 4.00 in.; number of recesses 4; recess height including boundary edge 3.10 in.; and a formed lip including a top planar surface having a length of 0.15 in., a flange having a length of 0.15 in., the flange forming an angle of 28° relative to the top planar surface.
As mentioned above, the container in accordance with the present invention has improved sidewall crush resistance or improved wall strength integrity, as well as improved lip strength. To demonstrate the improvement in strength of a container in accordance with the present invention a standard comparison deflection test was performed on the sidewall and the lip of a container in accordance with the present invention and of a commercially available container of generally similar size. Each container sample tested was an 18 oz. beverage cup. The results of the comparative deflection test illustrated that the container in accordance with the present invention has about an 8% increase in sidewall strength as compared to the standard commercially available container. The results also illustrated that the container in accordance with the present invention has about a 31% increase in lip strength as compared to the standard commercially available container. Thus, the results of the comparative deflection analysis illustrated the improvement in structural integrity of both the sidewall and the lip achieved by the container in accordance with the present invention.
In accordance with another aspect of the invention, a stack of nestable containers 110 is provided. The stack of nestable containers includes a first container 100 and an adjacent container 101 received within the first container. Each stackable container has a substantially similar shape as described above.
For the purpose of illustration and not limitation, and as depicted in
In accordance with one preferred embodiment, as depicted in
In accordance with a further aspect of the invention, the engaging portion 140 of the first container includes at least one depression to engage a corresponding engaging portion of the second container. In one embodiment, the at least one depression 142 has a substantially constant depth and provides a protruding shelf 144 that extends along an inner surface of the first container 100. In this manner, the protruding shelf 144 provided by the at least one depression 142 engages an outer surface of the at least one depression 142 of the second container 100′. The at least one depression 142 in conjunction with the protruding shelf 144 assist in providing proper alignment of the nested first and second containers. Further, the at least one depression and protruding shelf also inhibit independent rotational movement of each container, if needed. The anti-rotational feature provides benefits during manufacturing, for example, during lip forming, such that the stack of nested container maintain proper alignment. Further, the at least one depression is configured to maintain a spaced relationship between the sidewall of the first container and the sidewall of the second container. The spacing and lack of rotational movement prevents extensive wear on the containers.
Any of a variety of suitable polymers can be used for container of the present invention, including but not limited to polystyrenes and copolymers thereof, propylene polymers, such as, for example polypropylene homopolymers, polypropylene random copolymers, or polypropylene impact copolymers, ethylene polymers, such as, for example, high density polyethylene, medium density polyethylene, or low density polyethylene, polybutenes and copolymers thereof, polyesters, and mixtures or copolymers thereof.
In accordance with a preferred embodiment, the container material can include at least one colorant. The colorant can be any suitable material capable of providing a vivid color, including, but not limited to any color of the spectrum, as well as white and black, to the material of the container. The colorants that can be used in the present invention include, but are not limited to, pigments or dyes. The colorants may be used in a variety of modes, including but not limited to, dry color, conventional color concentrates, liquid color and precolored resin. The colorant is provided in a sufficient concentration to provide the desired color.
It will be apparent to those skilled in the art that various modifications and variations can be made in the method and system of the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention includes modifications and variations that are within the scope of the appended claims and their equivalents.
The present application is a continuation-in-part of U.S. Design patent application Ser. No. 29/215,059, filed Oct. 12, 2004, the contents of which is incorporated in its entirety by reference herein.
Number | Date | Country | |
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Parent | 29215059 | Oct 2004 | US |
Child | 11069794 | Mar 2005 | US |