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1) Field of the Invention
This invention is directed to container lids which have multiple utilities and to processes for using these lids. One disclosed utility is keeping paste-like and liquid compositions from becoming hard during storage. Another disclosed utility is pre-cleaning air from an industrial tool prior to entrance into a wet/dry vacuum cleaner. This invention is also directed to a hand-held sander which has a fast and simple release of the sandpaper which may be used in combination with the lid.
2) Description of the Related Art
In the prior art, a user obtained a can of paste-like or liquid material such as joint compound, glazier's putty, or paint, removed the lid, used a portion of the material, reapplied the lid, and stored the can until the next use. Over a period of time the material reacted with air in the can and the reaction caused the material to harden. One partial solution was to place a wet cloth into the can of paste-like material to slow down the hardening process. With or without the use of this partial solution, the material at least partially dried out. The user had to discard the partially used can or remove as much of the dried material as possible and attempt to mix the material to get a smooth consistency. Any remaining dry lumps mixed into the material creating an inconsistent texture which created an annoyance to the user when the material was applied to a surface. Dried material created gouges or streaks in the applied material and the dried lumps had to be removed by hand. It is easy to see that the prior art containers and methods used to store paste-like materials and liquids caused a waste of material and time.
A more recent solution to this problem is disclosed in Published Application US 2003/0019539. In this document, a paint can contains a lid having an opening. An inflatable bladder can be inserted between the surface of the paint and the lid, the bladder may be pressurized so as to substantially fill the space between the paint and the lid, a tube connecting the bladder with the exterior of the can may be closed with a valve, and air trapped between the can and the expanded bladder may be released by means of pressure valve. This innovation substantially decreases the amount of air coming in contact with the paint and decreases the formation of a crust due to contact of paint with air. However, the air remaining within the can between the paint and the lid is under a pressure at least as high as ambient pressure and the “amount” of air (P×V) may be appreciable and may not entirely prevent the formation of the crust and its associated problems.
U.S. Pat. No. 7,246,406 issued Jul. 24, 2007 to Yarbrough et al discloses a device for cleaning dust from air which comes from an industrial operation, such as cutting concrete with a saw. Over time, the filter media of this device and conventional wet/dry vacuum cleaners becomes clogged, the airflow slows, and the dust collection becomes less efficient.
Hand-held sanders are known in the art. Changing the sandpaper on conventional sanders can be cumbersome and time consuming. The user must use a screw driver or clip down a fastener that attaches from the top side of either end of the sanding device.
One embodiment of this invention is directed to lids for cans of paste-like and liquid compositions wherein the lids contain air inlet and outlet ports. An airtight flexible bag is attached to an inlet port. In one alternative, with the lid in place vacuum is applied to the outlet port, resulting in air passing out of the space between the bag and the material in the container. As a result, ambient air passes into the bag and the bag assumes the contour of the paste-like material and presses against the material. Since the pressure of the air between the lid and the material is below ambient pressure, only a very limited “amount” (P×V) of air is in contact with the paste-like or liquid material and the material retains its desired consistency. The present invention uses a can lid of predetermined size to fit over containers of paste-like or liquid material. Conventional examples are one-gallon and five-gallon containers.
In another alternative, a flexible air-tight bag is fitted into an inlet port and secured in place. With the use of a built-in, hand-operated air pump, air in container is forced out and ambient air is drawn into the bag. The air expands the bag, forcing the bag to assume the contour of the paste-like material, thus keeping air from contacting the paste-like material and the original consistency of the material is maintained. With repeated pumping, the pressure of the air within the container may made to be lower than ambient pressure so that the “amount” (P×V) of air available to react with the material is less than that which would be available had the bladder been filled using high pressure.
The second embodiment of the present invention discloses a device for pre-cleaning air to be filtered by any conventional wet/dry vacuum. The multipurpose lid of the present invention contains an inlet port and an outlet port. The inlet port is connected to a source of dirty air via an intake tube. The outlet port is attached to a device for cleaning dirty air, such as a conventional wet/dry vacuum cleaner. The lid is attached to a conventional pail or other container which is partially filled with water. Dirty air is discharged from an inlet tube above the level of the water, proceeds into the water where most of the dust is captured, and is pulled out of the container by a vacuum unit which is part of the final cleaning system. By use of the above device, the air coming from the source of dirty air is substantially cleaned, thus prolonging the life of the final cleaning apparatus.
The sander of the present invention may be used as the source of dirty air in the above embodiment. The sander contains a button on the top of the handle. When the button is depressed, the bottom surface component of the sander is disengaged and swings open. Used sandpaper is removed from the sander. Ends of sandpaper strips are fitted into front and rear slots and the bottom surface component is fitted back into place.
The first embodiment of this invention is directed to keeping paste-like materials or liquids 2 in containers 4 such as pails or cans in a fresh condition during storage. Such material 2 is basically any material that is stored in the container 4 and has a tendency to dry out due to contact with air during storage. The container 4 is made of metal or plastic and is of conventional size of containers used in the art, such as one gallon or five gallon cans or pails. To accomplish this goal the invention uses a pre-sized lid 6, usually of plastic, which snaps onto the top edge 8 of the container 4.
In a first alternative of the first embodiment, shown in
In a second alternative of the first embodiment, shown in
In carrying out the process of the first embodiment, the user obtains a container 4 of material 2 which is subject to hardening when exposed to air during storage. Such material 2 may be joint compound, glazier's putty, paint, and the like. The container 4 may have an original, conventional lid or it may have the lid 6 of the present invention. The original lid, if present, is removed, the material 2 in the container 4 is partially used, the lid 6 of the present invention is applied, air is evacuated from the space between the bag 14 and the material 2, and the container 4 is stored. By using this process the material 2 is not subject to reaction with air and is maintained in a paste-like or liquid condition.
The second embodiment of this invention is described with reference to
In operation, the inlet tube 54 having the water level indicator 56 is attached to the inlet fitting 50 on the inlet port 52 of the lid 38. The lid 38 is placed on the container 36 and water 40 is introduced into the container 36 until the user can see through the outlet port 58 that the water 40 is at the proper level. The intake tube 46 is attached to the inlet fitting 50 and to the tool 48. The outlet tube 44 is attached to the outlet port 58 and to the inlet port of a wet/dry vacuum. The vacuum pump of the wet/dry vacuum is turned on and dirty air from the industrial tool 48 is drawn into the pre-cleaning device 36 of the invention. Most of the dust in the dirty air is trapped in the water 40. Water 40 is prevented from exiting the pre-cleaning device by the vertical openings 62 in the outlet fitting 60. In this manner, much less dust than originally present in the dirty air comes in contact with the filter of the wet/dry vacuum and the wet/dry vacuum exhibits a longer useful lifespan.
A third embodiment of the present invention will be described with reference to
In practice, when a new strip of sandpaper 66 is desired, the user depresses the disengagement button 68 at the top 70 of the handle component 72. The latch 74 is disengaged, allowing the handle component 72 to separate from the bottom surface component 76. The used strip of sandpaper 66 is removed, the new strip of sandpaper 66 is inserted into the horizontal slots 80 at the front 82 and rear 84 ends, and the device 64 is snapped shut causing the sandpaper 66 to be held by friction between the handle component 72 and the bottom surface component 76. Closing the device 64 causes the latch 74 to engage, thereby locking the handle component 72 and the bottom surface component 76 together. The sander 64 contains a fitting 88 for attachment to a vacuum hose as shown in
Although the invention has been described and illustrated in detail, it is to be clearly understood that the same is by way of illustration and example, and is not to be taken by way of limitation. The spirit and scope of the present invention are to be limited only by the terms of the appended claims.
This application claims the filing date of applicant's provisional application, Ser. No. 60/999,779, having an effective filing date of Jul. 1, 2008, which is incorporated herein by reference.
Number | Date | Country | |
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60999779 | Jul 2008 | US |