Lids for containers, and in particular lids having selectively coverable access openings.
Lidded containers for food products such as cheese crumbles are known. One such type of container can include a recloseable snap-fit lid. While this type of container can provide secure reclosing, it can also have disadvantageous attributes. For example, cheese crumbles are typically sequentially consumed over a period of time, which requires repeated dispensing. A container having a recloseable snap-fit lid therefore can require repeated removal and attachment of the lid every time additional product is desired. This can be inconvenient and can decrease the utility of the container.
Another type of container includes a form, fill, and seal package with a thin flexible wall attached to an upper peripheral flange thereof. This type of container can be opened by peeling a portion of the film off of the base flange and reclosed by reapplying the film to the earlier exposed adhesive after some of the food product is dispensed. One problem that can occur from this configuration, however, is that the food product is able to adhere to the exposed adhesive, which can hinder reclosure. Additionally, such a container can utilize relatively flexible sidewalls along with the peelable film covering. A food product contained in such a container can be damaged as a result of objects crushing the container or otherwise impacting the food product through the flexible container walls.
One dispensing method for a food product like cheese crumbles includes shaking the product out of the container. Containers such as those described above, when utilized in this way, can provide a large, unimpeded opening consisting in a lower part of a container sidewall. Such a large opening can result in over dispensing or dispensing that occurs faster than is expected.
A lid is provided that includes an access opening. A hinged cover of the lid provides selective access to the opening. The lid is configured to attach to a container, such as a container utilized to store a food product, so that the selectively coverable access opening is positioned to provide access to an interior of the container for removal or dispensing of the food product. This advantageously allows a consumer to access the food product without removing the lid and also provides a smaller dispense opening. The cover is pivotable about a hinge between a closed configuration covering the opening and an open configuration exposing the opening. By one approach, the cover secures in the closed and/or open configurations. More particularly, the lid includes a top wall that defines the opening therein. The top wall can extend inward from a sidewall of the container and this advantageously provides an impediment against free flow of the food product through the opening. The cover and the top wall snap fit together to hold the cover in the closed configuration. This advantageously secures the cover in the closed configuration without the use of adhesives. In another form, the lid further includes an upstanding wall extending at least partially around a periphery of the top wall. In this form, the cover and the upstanding wall cooperate to hold the cover in the open position.
In one form, a unitary lid is provided with a generally planar top wall having an opening therein. The lid includes a peripheral rim that extends at least partially about the top wall to attach the lid to a container. A cover integrally attaches to the top wall via a hinge and is movable between a closed position that covers the opening and an open position that exposes the opening. When in the closed position, the cover is substantially coplanar with the top wall. This advantageously provides an even upper surface for the lid and container for stacking purposes both commercially and for private use.
In another form, a lid includes a top wall with outer edge portion and an opening spaced inwardly from the outer edge portion. The lid further includes an upstanding wall that extends around portions of a periphery of the top wall. A cover is positioned inwardly of the upstanding wall and attaches to the top wall via a hinge. The hinge is disposed adjacent the opening so that the cover can be moved between a closed position where it covers the opening and an open position where it exposes the opening. In this form, the lid advantageously includes structure configured to secure the lid in the open and closed positions respectively. A protuberance extends downwardly and outwardly from an edge portion of the cover, so that when the cover is in the closed position, the protuberance projects under the top wall of the lid to releasably hold the cover in the closed position. The cover further includes a tab that projects outwardly from an edge portion of the cover and the upstanding wall includes a gap therein positioned to receive and capture the tab when the cover is in the open position.
A method is also provided for opening a foodstuff package. The package includes a lid secured to a container. The lid includes a top wall with an opening and a cover pivotably attached to the top wall via a hinge. A user grips a tab of the cover and disengages a portion of the cover from the top wall. The user than pivots the cover about the hinge to expose the opening in the top wall. This provides access to an interior of the container through the opening. The user secures the cover in an open position by capturing the tab within a depression in a periphery of the lid.
A lid is provided that includes an access opening in a top wall thereof selectively coverable by a pivotable cover. The lid attaches to a foodstuff container and provides access to an interior of the container. The lid achieves this without requiring removal of the lid while also providing an impeded foodstuff dispense path having greater control. The cover pivots between open and closed positions, and in one form, can be secured in one or both positions. This can be achieved by releasably securing the cover to the top wall to hold the cover in the closed position and/or capturing a tab of the cover within a depression in an edge portion of the lid to hold the cover in the open position. The cover can further be integrally attached to the lid so that the cover is generally coplanar with the top wall when in the closed position.
Turning now to the exemplary embodiment of
By one approach, the cover 24 attaches to the top wall 18 via a hinge 26, such as a living hinge, a fold, an area of weakness, separate hardware, or the like. In order to reduce or remove memory from the hinge 26, which refers to a tendency of the hinge 26 to leave the cover 24 in a pivoted condition after pivoting thereof, by adding further areas of weakness, such as areas of the hinge 26 with a reduced cross-sectional depth with respect to adjacent areas of the hinge 26. So configured, the cover 24 can be manipulated or otherwise pivoted about the hinge 26 between the open and closed configurations. In the illustrated form, the top wall 18 and the cover 24 are substantially planar. The hinge 26 can be a living hinge or otherwise positioned so that the top wall 18 and the cover 24 are substantially co-planar in the closed position, as illustrated in
As discussed above, the cover 24 can secure in the closed configuration to prevent spillage of the food product and/or to generally close off the interior 22 of the container 14. By one approach, a protuberance 28 or the like projects downwardly from a bottom surface 30 of the cover 24. An outwardly projecting portion 32 projects away from the protuberance 28 and is configured to extend to a position under the top wall 18 when the cover 24 is in the closed condition to provide resistance against opening the cover 24. In the illustrated form, the outwardly projecting portion 32 is spaced from the cover bottom surface 30 between about 1/32 inch to about 1/16 inch and projects outwardly between about 1/64 inch to about 1/32 inch. The outwardly projecting portion 32 tapers downwardly to a point or thin section 34 so that the outwardly projecting portion 32 does not abut the top wall 18 when the cover 24 is pressed into the closed configuration. The outward taper of the outwardly projecting portion 32 then slightly distorts or bends the top wall 18 adjacent to the opening until the outwardly projecting portion 32 is forced below the top wall 18 and the resilient top wall 18 at least partially returns to its original position so as to be at least partially positioned above the outwardly projecting portion 32. In another form, the top wall 18 can further include an inclined or rounded surface or ramp 35 positioned within the pivoting path of the protuberance 28. The ramp 35 and the taper of the protuberance 28 cooperate to provide greater ease of closure for the cover 24. So configured, the protuberance 28 can hold the cover 24 in the closed configuration and resist opening of the cover 24, such as when the package 10 is turned over to prevent spillage of the food product 12, but can still be relatively easily overcome by manipulation to expose the opening 20.
The cover 24 and/or the opening 20 can be strengthened to provide greater structure to the cover 24 and/or top wall 18. The exemplary strengthening structure includes an inner depending wall or rib 36 that projects from the bottom surface 30 of the cover 24. The inner depending wall 36 allows the cover to keep a substantially planar profile while being manipulated and stored, where a flexible or thin plastic would have a tendency to bend or twist under force. In another form, the top wall 18 can include an outer depending wall or rib 38 that projects from a bottom surface 41 of the top wall 18 adjacent the opening 20. The inner and outer depending walls 36, 38 are best shown in
In the form as discussed above with the protuberance 28, the inner and outer depending walls 36, 38 can be configured to accommodate this securing structure. In one form, the downward length of the protuberance 28 is a portion of the inner depending wall 36 and the outwardly projecting portion 32 extends outwardly from the inner depending wall 36. As shown in
The top wall 18 may further include a recessed lip 42 as illustrated in
As shown in
As shown in the figures, the cover 24 may further include a gripping portion or tab 56. In the illustrated form, the cover 24 has a generally trapezoidal or rectangular shape. In this form, the tab 56 is positioned on an edge of the cover 24 opposite the hinge 26. It will be understood, however, that the tab 56 could also be positioned on side edges of the cover 24 or the cover could take alternative shapes, such as triangular, rounded, or the like, and as such, the tab 56 would be positioned available edges of such suitable shapes. The tab 56 is configured to provide a consumer with a convenient area to grip the cover 24 to pivot it about the hinge 26 and expose the opening 20.
As illustrated in
Turning now to additional features of the lid 16 as shown in
A shoulder 84 extends generally outwardly from a bottom edge 86 of the exterior wall surface 82. The shoulder 84 is configured to rest on a rim of the container 14. Preferably, the exterior wall surface 82 has a greater height than the interior wall surface 76 so that the bottom edge 86 of the exterior wall surface 82 is lower than the top wall 18, so that the opening 20 is spaced from the rim of the container 14. This advantageously provides additional height to the lid 16 allowing structure below the top wall 18, such as the recessed lip 42 with the tab recess 60 having the indentation 64, as well as the inner and outer depending walls 36, 38 to strengthen the cover 24 and the top wall 18.
The upstanding wall 68 can further be utilized to secure the cover 24 in the open configuration. The wall 68 includes a tab retaining gap or recess 90 that receives the tab 56 therein in the open configuration. In the illustrated form, the tab 56 projects forwardly of the cover 24 and accordingly, the gap 90 is provided in a rear edge portion 92 of the lid 16. It will be understood, however, that if the tab was positioned on other sides of the cover, or the cover had a different shape and/or size, as discussed above, the tab retaining gap could be positioned to receive the tab accordingly. The tab retaining gap 90 can have a depth so as to align with the top wall 18 or alternatively can be slightly raised with respect to the top wall 18 as illustrated. By one approach, sidewalls 94 of the tab retaining gap 90 taper inwardly so that the gap 90 has a width adjacent the top wall 18 that is equal to or larger than a width of the tab 56 and a top width that is smaller than the width of the tab 56. So configured, the tab 56 can be manipulated or forced into the gap 90 and the smaller top width of the gap 90 captures the tab 56 within the gap 90. Then when reclose is desired, a user can pull the tab past the small width of the gap 90 to pivot the cover 24 to the closed configuration. Preferably, the tab 56 is sufficiently resilient to withstand the slight deformation needed to pass through the smaller width of the gap 90 to at least partially return to its original configuration. By another approach, the sidewalls 94 of the gap 90 are generally vertical, but the width of the gap 90 is slightly smaller than the width of the tab 56. So configured, the tab 56 can be forced into the gap 90 and the smaller width of the gap 90 slightly deforms the tab 56 to frictionally hold the cover 24 in the open configuration. Then when reclose is desired, a user can force the tab 56 out of the gap 90 and preferably, the tab 56 is sufficiently resilient to at least partially return to its original width.
As discussed above, the lid 16 is configured to attach to a container, such as shown in
By one approach, the lid 16 is formed with an injection molding process. In a typical injection molding process, lid material is heated, mixed, and forced into a mold cavity. The material cools and hardens to form the final product. The mold is then separated and the lid is removed. In an exemplary molding process, the mold cavity shapes the lid 16 in a single piece. To create a unitary lid with a pivotable cover using an injection molding process, the mold cavity is designed to position the cover in an open configuration, such as generally perpendicular with the top wall 18. So configured, the lid material is injected into the mold and the cover is formed pivotably attached to the top wall 18 by a living hinge and the cover 24 and opening 20 are formed separately. Additionally, as shown, the cover 24 has a trapezoidal shape where the sides taper inwardly as they extend away from the top wall 18. This shape allows the cover 24 to be more easily removed from the mold after the lid 16 is formed.
As described herein, the lid 16 can be configured to attach to any suitable container shape and size. In the illustrated form, however, the container 14 includes a generally rectangular base 102 with upwardly extending sidewalls 104 and end walls 106. The sidewalls 104 and end walls 106 extend to an upwardly facing rim. The rim extends outwardly from the container walls and includes a downwardly depending flange. Such a container can advantageously be formed using a similar injecting molding process, as described above. The container can further have labeling or etching applied to it. Advantageously, injection molding can utilize an in-mold labeling technique to apply labeling to the container 14 and lid 16 during formation thereof. Additionally, the container 14 and/or the lid 16 can include etching on surfaces thereof including decorative graphics, alphanumeric content, or the like.
In the illustrated form, the sidewalls of the container 14 and lid 16 are wasted with inwardly curved walls. This configuration provides a consumer with a container and lid having an enhanced gripping surface or shape. The consumer opens the lid 16 to expose the opening 20, grips the inwardly curved sidewalls 104 of the container 14, and dispenses the food product 12, such as by shaking the container or utilizing a utensil to access the food product 12 in the container 14.
In one example food packaging process, the lid 16 and container 14 are formed, such as utilizing injection molding as described above. If desired, in-molding labeling and/or etching can be utilized to apply packaging details/decorations. So formed, the container is filled with a food product and sealed using a suitable packaging film. This process can further include an atmosphere altering step if desired/required for the chosen food product. The lid 16 is attached to the container 14 over the packaging film. An additional overwrap or other material can be applied over the coupled container and lid to hold them together during storage, shipping, and display, if desired. Once purchased, a consumer removes the lid, removes the packaging film to open the container, and reapplies the lid. The consumer can then sequentially remove the food product through the opening 20 in the lid 16 and reclose the lid 16 using the cover 24.
In one example, the lid 16 is generally rectangular with a maximum length of about 4.65 inches, a maximum width of about 3.9 inches, and a depth of about 0.6 inches. The cover includes inwardly curved sidewalls with a radius of about 4.6 inches and a minimum width of about 3.7 inches. The hinge and bottom of the cover are about 2.8 inches, the sides of the cover are about 1.9 inches, and the top of the cover is about 2.6 inches. The tab of the cover is about 1.9 inches long and 0.3125 inches wide. The opening generally mirrors the dimensions of the cover except for the recessed lip having a width of about 0.0625 inches. The opening is spaced from the forward edge of the lid such that there is about 0.25 inches of impediment in the food product dispensing path. The top wall 18 is generally rectangular with a length of about 4 inches and a width of about 3.25 inches. The top wall 18 includes concave sidewalls with a minimum width of about 3 inches. Therefore, the opening is about 30 percent to about 60 percent of the top wall, and preferably more than 40 percent. The upstanding wall includes an interior surface of about 0.25 inches, a top surface of about 0.1 inches, and an exterior wall of about 0.375 inches. The container is about 2.1 inches deep, and includes a maximum width of about 3.75-inches, a minimum width of about 3.5 inches, and a length of about 4.6 inches. The container includes a draft angle of slightly less than about 90 degrees. The bottom corners of the container are rounded with a dimension of about 0.3 inches. The container is sized to hold about 6 oz. of food product with an overflow capacity of about 400 mL, which can include various cheese products, including crumbles, chunk, shreds, shaves, grated, and powdered, to name a few, as well as other shakable food products.
The drawings and the foregoing descriptions are not intended to represent the only forms of the container and methods in regards to the details of construction. Changes in form and in proportion of parts, as well as the substitution of equivalents, are contemplated as circumstances may suggest or render expedient.
This application claims the benefit of U.S. Application No. 61/426,358, filed Dec. 22, 2010, which is hereby incorporated by reference in its entirety.
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