This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2021-135484 filed Aug. 23, 2021.
The present disclosure relates to a container member that contains a recording medium and an image forming apparatus that includes the container member.
Japanese Unexamined Patent Application Publication No. 2003-312870 discloses that a cassette unit of a paper feeding device is obliquely disposed, a cassette that has the maximum size (for example, A3) is disposed along a diagonal, and cassettes that are smaller than the cassette are disposed above and below the cassette.
A container member includes a container body that contains a recording medium and a support portion (a bottom plate) that supports the contained recording medium from below. The entire leading edge of the recording medium that is contained in the container body comes into contact with a leading edge restriction portion that restricts the position of the leading edge.
In some existing cases, the container body tilts with respect to the horizontal direction. Since the container body tilts, the support portion tilts. The recording medium that is contained in the container body that tilts is attracted to the support portion by its own weight. Since the container body tilts, however, force when the recording medium is attracted to the support portion by its own weight is weaker than that in the case where the recording medium is disposed in the horizontal direction.
For this reason, in some cases, an end portion of the leading edge of the recording medium is caught on the leading edge restriction portion with the entire leading edge of the recording medium being in contact with the leading edge restriction portion.
Aspects of non-limiting embodiments of the present disclosure relate to the case where an end portion of a leading edge of a recording medium is inhibited from being caught on a leading edge restriction portion with a container body tilting with respect to the horizontal direction unlike the case where the entire leading edge of the recording medium comes into contact with the leading edge restriction portion.
Aspects of certain non-limiting embodiments of the present disclosure address the above advantages and/or other advantages not described above. However, aspects of the non-limiting embodiments are not required to address the advantages described above, and aspects of the non-limiting embodiments of the present disclosure may not address advantages described above.
According to an aspect of the present disclosure, there is provided a container member including a container body that contains a recording medium and that tilts such that a leading edge of the contained recording medium is higher than a trailing edge, and a leading edge restriction portion that comes into contact with a portion of the leading edge except for at least a first end portion and that restricts a position of the leading edge.
An exemplary embodiment of the present disclosure will be described in detail based on the following figures, wherein:
An example of an image forming apparatus and a container member according to an exemplary embodiment of the present disclosure will be described with reference to
Entire Configuration of Image Forming Apparatus
As illustrated in
As for the image forming apparatus 10 that has the above configuration, the recording medium P is contained in the container member 18, and the recording medium P that is contained in the container member 18 is transported along the transport path 16 by using the transport unit 14. The toner image that is formed by the image forming unit 12 is formed on the transported recording medium P, and the recording medium P on which the toner image is formed is discharged to a location outside an apparatus body 10a.
Image Forming Unit 12
As illustrated in
Toner Image Forming Member 30
The toner image forming members 30 are provided so as to form the toner images in the respective colors. According to the present exemplary embodiment, the toner image forming members 30 for four colors of yellow (Y), magenta (M), cyan (C), and black (K) are provided. In the following description, Y, M, C, and K in reference characters are omitted when it is not necessary to distinguish among yellow (Y), magenta (M), cyan (C), and black (K).
The toner image forming members 30 for the respective colors are basically configured in the same manner except for toner that is used. As illustrated in
As illustrated in
Transfer Member 32
As illustrated in
The transfer member 32 also includes a winding roller 56 around which the transfer belt 50 is wound and a drive roller 58 around which the transfer belt 50 is wound for transmitting rotational force to the transfer belt 50. Consequently, the transfer belt 50 turns in the direction of the arrow in the figure.
The transfer member 32 also includes a second transfer roller 54 that is disposed opposite the winding roller 56 with the transfer belt 50 interposed therebetween and that transfers the toner images that are transferred to the transfer belt 50 to the recording medium P. A transfer nip NT at which the toner images are transferred to the recording medium P is formed between the second transfer roller 54 and the transfer belt 50.
With this configuration, the toner images are first-transferred to the transfer belt 50 in the order of yellow (Y), magenta (M), cyan (C), and black (K) by using the first transfer rollers 52. The second transfer roller 54 transfers the toner images from the transfer belt 50 to the recording medium P that is transported between the transfer belt 50 and the second transfer roller 54. The recording medium P to which the toner images are transferred is transported toward the fixing device 34.
Fixing Device 34
As illustrated in
Transport Unit 14
As illustrated in
Container Member 18
The container member 18 contains the recording medium P. The container member 18 will be described in detail later.
Configuration of Principal Component
The container member 18 will now be described.
As illustrated in
Container Body 70
The container body 70 is installable in and removable from the apparatus body 10a via the front of the apparatus body 10a and tilts with respect to the horizontal direction such that the leading edge Pf of the contained recording medium P is higher than the trailing edge Pr as illustrated in
According to the present exemplary embodiment, the recording medium P is fed to the transport path 16 with the leading edge Pf of the recording medium P facing forward. That is, the “leading edge Pf of the recording medium P” is an edge in the direction in which the contained recording medium P is fed from the container member 18 to the transport path 16, and the “trailing edge Pr of the recording medium P” is an edge opposite the leading edge Pf.
The container body 70 is composed of a resin material and has a box shape that opens upward as illustrated in
In the figures, the medium thickness direction is illustrated by an arrow P1, the medium front-rear direction is illustrated by an arrow P2, and the medium width direction is illustrated by an arrow P3. According to the present exemplary embodiment, the medium width direction is the same as the depth direction of the apparatus.
Bottom Plate 70a
As illustrated in
Rear Wall 70b
The rear wall 70b has a plate shape the thickness direction of which coincides with the medium front-rear direction and is rectangular so as to extend in the medium width direction and so as to have a notch at the central portion in the medium width direction when viewed in the medium front-rear direction.
Front Wall 70c
The front wall 70c has a plate shape the thickness direction of which coincides with the medium front-rear direction and is rectangular so as to extend in the medium width direction when viewed in the medium front-rear direction. The front wall 70c does not extend to one edge of the bottom plate 70a in the medium width direction (a right-hand edge in the figure) but extends to the other edge in the medium width direction (a left-hand edge in the figure). The front wall 70c releases forward a central portion of the leading edge Pf of the recording medium P. The front wall 70c is an example of a leading edge restriction portion.
Consequently, the front wall 70c comes into contact with a second end portion of the leading edge Pf of the recording medium P that is contained in the container body 70 and restricts the position of the leading edge Pf of the recording medium P. In other words, the front wall 70c comes into contact with a portion of the leading edge Pf of the recording medium P that is contained in the container body 70 except for at least a first end portion and restricts the position of the leading edge Pf of the recording medium P. In other words, the position of the leading edge Pf is restricted with at least the first end portion of the leading edge Pf of the recording medium P that is contained in the container body 70 released forward. The front wall 70c comes into contact with the leading edge Pf in a region in which the leading edge Pf and the front wall 70c overlap in the medium width direction.
The “end portions of the leading edge Pf of the recording medium P” are portions that extend 2 away from corners when the maximum length of the leading edge Pf of the recording medium P that is containable is 10.
The “central portion of the leading edge Pf of the recording medium P” is a portion of the leading edge Pf within the range of the position at which the feed roller 20 is disposed in the medium width direction. The feed roller 20 comes into contact with the vicinity of the central portion of the leading edge Pf of the recording medium P and feeds the recording medium P to the transport path 16 as described above.
From the perspective of avoidance of interference between the front wall 70c and the feed roller 20 in the medium width direction, the distance between the front wall 70c and the feed roller 20 (a dimension S1 in
Accordingly, the distance S1 between the front wall 70c and the feed roller 20 in the medium width direction is preferably no less than 0.5 mm and no more than 10 mm, more preferably no less than 1 mm and no more than 7 mm, most preferably no less than 2 mm and no more than 5 mm.
Side Wall 70d
As illustrated in
Trailing Edge Restriction Portion 74
As illustrated in
The trailing edge restriction portion 74 is composed of a resin material and includes a facing portion 75 that faces the trailing edge Pr of the recording medium P in the medium front-rear direction and that has a plate shape as illustrated in
As illustrated in
The thickness direction of the projecting portion 76 coincides with the medium thickness direction. As illustrated in
With this configuration, the trailing edge restriction portion 74 restricts the position of the trailing edge Pr of the recording medium P in a manner in which the facing portion 75 comes into contact with the trailing edge Pr of the recording medium P that is contained in the container body 70 in the medium front-rear direction. Since the container body 70 tilts with respect to the horizontal direction, the trailing edge Pr of the recording medium P is attracted to the facing portion 75, and the trailing edge Pr moves along a surface of the facing portion 75 in the medium thickness direction in some cases.
In these cases, as illustrated in
According to the present exemplary embodiment, the height of the facing portion 75 (a dimension S2 in
From the perspective of inhibition of movement of the trailing edge Pr of the recording medium P in the medium thickness direction, the projection length S3 of the projecting portion 76 may be increased. From the perspective of putting the recording medium P in the container body 70 from the outside, the projection length S3 of the projecting portion 76 may be decreased.
Accordingly, when the height S2 of the facing portion 75 is 100, the projection length S3 of the projecting portion 76 is preferably no less than 5 and no more than 50, more preferably no less than 10 and no more than 40, most preferably no less than 20 and no more than 30.
Side Edge Restriction Portion 82
As illustrated in
Front Restriction Portion 84
The front restriction portions 84 are disposed on both sides of the recording medium P in the medium width direction. The front restriction portions 84 are symmetrical in the medium width direction. Each front restriction portion 84 is guided by a pair of slits 88 that is formed in the bottom plate 70a and that extends in the medium width direction and moves in a predetermined range in the medium width direction. The front restriction portions 84 that move stop there due to frictional force that acts between the front restriction portions 84 and the bottom plate 70a.
The front restriction portions 84 are composed of a resin material, face the side edges Ps of the recording medium P in the medium width direction, and have a plate shape. The thickness direction of the front restriction portions 84 coincides with the medium width direction. The front restriction portions 84 are rectangular so as to extend in the medium front-rear direction when viewed in the medium width direction. The front restriction portions 84 come into contact with portions of the side edges Ps of the recording medium P that is contained in the container body 70 away from corner portions of the recording medium P.
Rear Restriction Portion 86
The rear restriction portions 86 are disposed on both sides of the recording medium P in the medium width direction. The rear restriction portions 86 are symmetrical in the medium width direction. Each rear restriction portion 86 is guided by a pair of slits 90 that is formed in the bottom plate 70a and that extends in the medium width direction and moves in a predetermined range in the medium width direction. The rear restriction portions 86 that move stop there due to frictional force that acts between the rear restriction portions 86 and the bottom plate 70a.
The rear restriction portions 86 are composed of a resin material, face the side edges Ps of the recording medium P in the medium width direction, and have a plate shape. The thickness direction of the rear restriction portions 86 coincides with the medium width direction. The rear restriction portions 86 are rectangular so as to extend in the medium front-rear direction when viewed in the medium width direction. The rear restriction portions 86 come into contact with portions of the side edges Ps of the recording medium P that is contained in the container body 70 away from corner portions of the recording medium P.
Other
The container member 18 uses a center registration method. The side edge restriction portions 82 include a mechanism not illustrated, and when one of the front restriction portions 84 or one of the rear restriction portions 86 is moved in the medium width direction, the mechanism moves the other front restriction portion 84 and the other rear restriction portion 86 the same distance in the medium width direction.
With this configuration, the front restriction portions 84 and the rear restriction portions 86 come into contact with the side edges Ps of the recording medium P that is contained in the container body 70 in the medium width direction and consequently restrict the positions of the side edges Ps of the recording medium P.
Support Portion 94
As illustrated in
The support portion 94 is formed by using a metal plate, is symmetrical in the medium width direction when viewed in the medium thickness direction as illustrated in
Specifically, notches 94a that have an L-shape and that are used to avoid interference with the front restriction portions 84 that move are formed in a front portion of the support portion 94, and notches 94b that have a U-shape and that are used to avoid interference with the rear restriction portions 86 that move are formed in a rear portion of the support portion 94. The position of a rear edge 94c of the support portion 94 is determined so as to avoid interference with the trailing edge restriction portion 74 that moves.
Shafts 96 that project in the medium width direction are formed on respective end portions of the rear edge 94c of the support portion 94. The shafts 96 are inserted in through-holes 78 that are formed in the respective side walls 70d of the container body 70. Consequently, the support portion 94 is rotatable about the shafts 96 such that a front edge portion of the support portion 94 moves up and down.
As illustrated in
The central portion of the curved surface 98 in the medium width direction is referred to as a center contact portion 98a that comes into contact with a central portion of the recording medium P in the medium width direction. The edge portions of the curved surface 98 in the medium width direction are referred to as edge contact portions 98b that come into contact with edge portions of the recording medium P in the medium width direction.
The curved surface 98 that includes the center contact portion 98a and the edge contact portions 98b are formed over the entire support portion 94 in the medium width direction and over the entire support portion 94 in the medium front-rear direction. The degree of curvature of the curved surface 98 illustrated in
With this configuration, the recording medium P that is contained in the container body 70 is supported by the support portion 94 from below and curves such that the central portion in the medium width direction is higher than the edge portions when viewed in the medium front-rear direction. The support portion 94 thus functions as a measure that curves the recording medium P.
As illustrated in
As illustrated in
For this reason, it is thought that the trailing edge Pr of the recording medium P that is contained in the container body 70 is attracted to the facing portion 75 with the container member 18 separated from the apparatus body 10a and that a portion of the recording medium P near the trailing edge Pr deforms. In this case, the rigidity of the recording medium P may be increased in a manner in which the recording medium P is curved.
According to the present exemplary embodiment, a difference in the medium thickness direction between the central portion of the curved surface 98 in the medium width direction and the edge portions of the curved surface 98 (referred to below as the “height of the curved surface 98” illustrated by a dimension S4 in
From the perspective of the increase in the rigidity of the recording medium P, the height of the curved surface 98 may be increased. In consideration of transport of the recording medium P, the height of the curved surface 98 may be decreased.
Accordingly, when the length of the curved surface 98 in the medium width direction is 100, the height of the curved surface 98 is preferably no less than 0.5 and no more than 2, more preferably no less than 0.7 and no more than 1.5, most preferably no less than 0.9 and no more than 1.2.
Action of Principal Component
The action of the container member 18 will now be described together with the action of a container member 218 in a comparative example. A difference between the container member 218 in the comparative example and the container member 18 will be chiefly described.
Configuration of Container Member 218
The container member 218 differs from the container member 18 only in including a container body 270. As illustrated in
Action of Container Member 18 and Container Member 218
When the recording medium P is put in the container body 70 or 270, the container member 18 or 218 that is installed in the apparatus body 10a illustrated in
Since the container body 70 or 270 tilts with respect to the horizontal direction, force when the recording medium P is attracted to the support portion 94 by its own weight is weaker than that in the case where the container body is disposed in the horizontal direction.
When the recording medium P is put in the container body 270 in the comparative example, as illustrated in
The force when the recording medium P is attracted to the support portion 94 by its own weight decreases as described above. For this reason, the leading edge Pf of the recording medium P is rubbed against the front wall 270c in the medium width direction, and consequently, the end portions of the leading edge Pf are caught on the front wall 270c due to frictional force that acts between the leading edge Pf and the front wall 270c. The phrase the “end portions are caught on the front wall” represents that the end portions are not attracted to the support portion 94 but are lifted.
As for the container member 18 according to the present exemplary embodiment, however, the front wall 70c does not extend to one edge of the bottom plate 70a in the medium width direction (the right-hand edge in the figure) but extends to the other edge in the medium width direction (the left-hand edge in the figure) as illustrated in
For this reason, the first end portion of the leading edge Pf is not caught on the front wall 70c but moves toward the support portion 94. The second end portion of the leading edge Pf of the recording medium P is likely to be caught on the front wall 70c due to the frictional force between the leading edge Pf and the front wall 70c. However, the second end portion of the leading edge Pf is not caught on the front wall 70c but moves toward the support portion 94 due to the momentum of movement of the first end portion of the leading edge Pf toward the support portion 94.
Conclusion
As for the container member 18, the front wall 70c comes into contact with the portion of the leading edge Pf of the recording medium P except for the first end portion and restricts the position of the leading edge Pf of the recording medium P as described above. In other words, the front wall 70c restricts the position of the leading edge Pf of the recording medium P with the first end portion of the leading edge Pf released forward.
As for the container member 18, the front wall 70c comes into contact with the portion of the leading edge Pf of the recording medium P except for the central portion and restricts the position of the leading edge Pf of the recording medium P. In other words, the front wall 70c restricts the position of the leading edge Pf of the recording medium P with the central portion of the leading edge Pf released forward. As for the container member 18, in this way, the feed roller 20 and the front wall 70c may be inhibited from interfering with each other unlike the container member 218.
The image forming apparatus 10 includes the container member 18, and consequently, the end portion of the leading edge Pf of the recording medium P is not caught on the front wall 70c unlike the case where the container member 218 is included.
The specific exemplary embodiment of the present disclosure is described in detail. The present disclosure is not limited to the exemplary embodiment. It is clear for a person skilled in the art that the present disclosure includes various exemplary embodiments within the scope of the present disclosure. For example, according to the exemplary embodiment described above, the front wall 70c comes into contact with the portion of the leading edge Pf of the recording medium P except for the central portion and restricts the position of the leading edge Pf of the recording medium P. The front wall 70c may come into contact with the central portion of the leading edge Pf of the recording medium P. However, this does not take the action that is carried out by restricting the position of the recording medium P due to contact with the portion of the leading edge Pf of the recording medium P except for the central portion.
According to the exemplary embodiment described above, the container member 18 is used for the electrophotographic image forming apparatus 10. However, the container member 18 may be used for, for example, an ink-jet image forming apparatus.
According to the exemplary embodiment described above, the transport unit 14 and the container member 18 may form a container unit although this is not particularly described.
The foregoing description of the exemplary embodiments of the present disclosure has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the disclosure and its practical applications, thereby enabling others skilled in the art to understand the disclosure for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the disclosure be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2021-135484 | Aug 2021 | JP | national |
Number | Name | Date | Kind |
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4765605 | Abbott | Aug 1988 | A |
20140091513 | Ueyama | Apr 2014 | A1 |
Number | Date | Country |
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2003312870 | Nov 2003 | JP |
Number | Date | Country | |
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20230054045 A1 | Feb 2023 | US |