Claims
- 1. In a container-packing machine having main frame means, means on the main frame to accept a supply of containers and direct the containers along an axis together with insert means to receive groups of containers and to insert partition means between containers in a group:
- a plurality of independent lane-guide means each alternatively mountable as a unit on said main frame means and removable as a unit from said main frame means, each lane guide means, when mounted on the frame means, to receive containers from said supply and segregate the containers into adjacent spaced-apart lanes and each of the independent lane guide means when mounted on said main frame means effecting different spacing between the lanes for use in accomodating different diameter containers;
- means on said main frame forming a main frame opening below the lane guide means installed on the machine;
- a plurality of independent belt assemblies each alternatively mountable as a unit within said main frame opening and removable as a unit from the frame opening and each having a plurality of belt means which, when the belt assembly is mounted on the machine, respectively extend along the lanes formed by the lane guide means which is installed on the machine, the belts being for use in moving containers toward said insert means and each independent belt assembly having a grouper pin opening and predetermined spacing between the belt means;
- a plurality of independent pin assemblies each alternatively mountable as a unit within the grouper pin opening in any of said belt assemblies and removable as a unit from the grouper pin opening and each pin assembly having a plurality of spaced apart sets of grouper pins each set a plurality of spaced apart grouper pins thereon and when a pin assembly is so mounted, the pins of each set being adapted to respectively engage containers in the lanes and separate the containers into rows normal to the lanes and also to engage containers to separate the containers into groups of containers for said belts to deliver the groups to said insert means and each of the pin assemblies having predetermined spacing between its said sets and predetermined spacing between its said pins; and
- predetermined combinations (a) of a lane guide means, (b) of a belt assembly, and (c) of a pin assembly being selectable for mounting on the machine to provide for a preselected number of containers in the groups to be moved to the insert means for the insertion of a partition; and
- first track means on said main frame adjacent said main frame opening and extending normal to said axis;
- on each of said belt assemblies, roller means for engaging said first track means and providing for moving its belt assembly into and out of the main frame opening, the first track means and the respective belt assembly roller means providing for said mounting of any of said belt assemblies within said main frame opening and for said removal therefrom;
- on each of said belt assemblies, second track means adjacent the grouper pin opening thereof and extending normal to said axis when the belt assembly is mounted in the main frame opening; and
- on each of said pin assemblies, roller means for engaging said second track means and providing for moving its pin assembly into and out of the grouper pin opening, the second track means and the respective pin assembly roller means providing for said mounting of any of said pin assemblies within the grouper pin opening and for said removal therefrom.
- 2. In a container packing machine having main frame means, means on the main frame means to accept a supply of containers and direct the containers along an axis together with insert means to receive groups of containers and to insert partition means between containers in a group;
- lane guide means removeably mounted on said main frame means and including guide plates to receive containers into adjacent spaced-apart lanes and means mounting the guide plates so that when the lane guide assembly is removed from said main frame means the spacing between the guide plates can be changed for the purpose of accomodating containers of different diameters;
- means on said main frame means forming a main frame opening below said lane guide means;
- a plurality of independent belt assemblies each alternatively mountable as a unit within said main frame opening and removable as a unit from the frame opening and each having a plurality of belt means which, when the assembly is mounted on the machine, respectively extend along the lanes formed by the lane guide means, the belts being for use in moving containers toward said insert means and each independent belt assembly having predetermined spacing between the belt means and also having a grouper pin opening for receiving a pin assembly;
- a plurality of independent pin assemblies each alternatively mountable as a unit within said grouper pin opening and removable as a unit from the group pin opening, each assembly having a plurality of spaced apart sets of grouper pins each with a plurality of spaced apart grouper pins thereon and when a grouper pin conveyor assembly is so mounted, the pins of each set being adapted to respectively engage containers in the lanes and separate the containers into rows normal to the lanes and also to engage containers to separate the containers into the groups of containers for said belts to delivery the groups to said insert means and each of the pin assemblies having predetermined spacing between its said sets and predetermined spacing between its said pins; and
- predetermined combinations (a) of a lane guide means with desired spacing between guide plates, (b) of a belt assembly, and (c) of a pin conveyor assembly being selectable to provide for a preselected number of containers in the groups to be moved to the insert means for the insertion of a partition;
- first track means on said main frame adjacent said main frame opening and extending normal to said axis;
- on each of said belt assemblies, roller means for engaging said first track means and providing for moving its belt assembly into and out of the main frame opening, the first track means and the respective belt assembly roller means providing for said mounting of any of said belt assemblies within said main frame opening and for said removal therefrom;
- on each of said belt assemblies, second track means adjacent the grouper pin opening thereof and extending normal to said axis when the belt assembly is mounted in the main frame opening; and
- on each of said pin assemblies, roller means for engaging said second track means and providing for moving its pin assembly into and out of the grouper pin opening, the second track means and the respective pin assembly roller means providing for said mounting of any of said pin assemblies within the grouper pin opening and for said removal therefrom.
- 3. In a container packing machine including main frame means over which containers and groups of containers are moved along a horizontal axis and insert means disposed along the axis for inserting partition
- means on said main frame means forming a frame opening adjacent said insert means;
- spaced apart frame track means on said main frame means and extending normal to said axis through said frame opening;
- belt assembly means including:
- grouper belt frame means formed with a grouper pin opening;
- first belt sprocket means connected to one side of the grouper belt frame means;
- second belt sprocket means connected to the opposite side of the grouper belt frame means;
- a plurality of belt guide means disposed on top of said grouper frame means between said first and second sprocket means;
- belt idler means connected to the bottom of said grouper belt frame means;
- a plurality of endless grouper belts respectively mounted on said belt guide means and engaging said first and second sprocket means and said idler means;
- drive means connected with one of said sprocket means for use in rotating the sprocket means and causing movement of the belts along said belt guide means;
- a pair of guide means on said grouper belt frame and extending normal to said axis through said grouper pin opening;
- means on said grouper belt frame for moving the said guide means vertically within the grouper pin opening;
- first roller means respectively on said guide means;
- said grouper belt frame means, said sprockets, and said endless grouper belts being configured for the grouper belt conveyor assembly means to fit inside of said frame opening;
- second roller means on said grouper belt frame means and mounted on the frame track means of said main frame and providing for the belt assembly means to be moved into and out of said main frame opening whereby the belt assembly means can be mounted on the main frame or removed from the main frame;
- pin assembly means including:
- grouper pin frame means;
- first grouper pin sprocket means rotatably mounted on the grouper pin frame means;
- a pair of grouper pin drive sprocket means mounted on said grouper pin frame means for rotation in unison;
- a pair of grouper pin idler sprocket means rotatably mounted on said grouper pin frame means;
- first and second grouper pin chain means respectively disposed on corresponding drive and idler sprocket means;
- drive means connected to said first grouper pin sprocket means to cause rotation thereof and movement of said first and second grouper pin chain means;
- a plurality of spaced apart flight bar means respectively connected to said first and second grouper pin chain means for motion therewith;
- on each flight bar a plurality of grouper pins;
- said grouper pin frame means and said first and second grouper pin sprocket means being configured for the pin assembly means to fit inside of said grouper pin opening on said belt assembly means; and
- grouper pin track means formed on said grouper pin frame means and being engaged with said first roller means on said guide means and providing for the pin assembly to be moved into and out of said grouper pin opening whereby the pin assembly means can be mounted on the belt assembly means or removed therefrom.
Parent Case Info
This application is a continuation of application Ser. No. 272,930 filed Nov. 18, 1988 and now abandoned; which in turn is a continuation of Ser. No. 193,772 filed May 13, 1988 and now abandoned; which in turn is a continuation of application Ser. No. 043,614, filed Apr. 28, 1987 and now abandoned.
This invention relates in general to integrated, continuous, container packing machines, that is to say, a machine where a constant supply of filled containers are moved along an axis where they are separated into discreet groups and each group fed to an insert station where a partition means is inserted between containers of the group and then the group with the partition is fed to an operation to be placed or packed in a shipping medium such as a flap-type corrugated container or a tray with a shrink wrap-around or the like.
More specifically, the invention relates to mechanisms for such machines which permit the machine to be rapidly changed for running a new batch of containers where the physical characteristics of the group and/or the physical characteristics of the containers in the group are different from the corresponding characteristics in the previously run batch.
Machines of the kind in question are completely automatic and produce the required shipping medium with containers at a far greater rate than can be done by manual or semi-automatic methods. This type of operation is required not only to service high-product demand, but importantly for economy purposes. It is conventional that such machines are run almost constantly through two and in many instances through three working shifts. It is uneconomical for such a machine to be down and this is not done except for necessary maintenance and repair.
The need for constant operation with essentially zero down time and the fact that it is necessary to run groups and/or containers of different physical characteristics creates problems which put production requirements and economy into conflict.
The principal problem in changing over such machines resides in setting the grouper belts and lane guides to be compatible with the type of container being introduced to the machine and also setting up the grouper pins to effect the separation of containers into groups. At the present time the foregoing requires a great deal of adjustment and requires the use of several mechanics.
Thus, when a producer has to run containers, say in three separate batches where the physical characteristics between batches are different, the common practice is to purchase three different single-purpose machines. In many cases, one machine may be operating while the others are idle. The foregoing is obviously costly.
The other alternative is to purchase a single machine and when a different batch is to be run, the machine is shut down and various of the components adjusted, tested in a run, and then readjusted. All of this may take one or two full production days to get the machine back up to desired efficiency. If the foregoing is done at night or on weekends or holidays, it entails double or triple overtime. Also, one is never certain that a batch or production run will end just at the optimum time to start a change over.
The present invention provides an economical solution to the change-over problem both from the standpoint of equipment purchase and most importantly from the standpoint of eliminating or reducing downtime. The invention provides for eliminating the purchase of multiple, single-purpose machines and the protracted adjustment scheme which are now presently in vogue. This is done by the use of modules wherein all the necessary location of lane guides, belts, and pins are fixed and which can be installed in or removed from a machine much like is done with a drawer.
US Referenced Citations (4)
Continuations (3)
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Number |
Date |
Country |
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272930 |
Nov 1988 |
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| Parent |
193772 |
May 1988 |
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| Parent |
43614 |
Apr 1987 |
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Patent Grant
4962625
