1. Field of the Invention
The present invention relates to a container seal for closing the entrance of a container made of plastic or glass etc. and, more particularly, a container seal that can open a portion or the entirety of the entrance of a container, and a method of manufacturing the container seal.
2. Description of the Related Art
Containers made of plastic or glass, etc. generally have an entrance for putting contents into or taking contents out of the container and, for products of those containers, the entrances of the containers should be sealed to protect the contents or prevent leakage of the contents during the distribution process. In order to seal the entrances of the containers, a cap, a cap with a shock-absorbing member inside, or a thermal seal that is thermally attached to the entrance of a container to seal the entrance are used.
An elastic foam packing made by foaming polyolefin-based polymer is used as the shock-absorbing member inside a cap and a conduction type heat-seal or a high frequency induction heating seal is used as the thermal seal.
Recently, thermal seals are generally used to completely seal containers.
Referring to
In order to prevent the torn part 10 from being randomly torn or to prevent damage to the thermal seal, a user has to start separating with the edge of the entrance of the container and has to forcibly break the thermal seal because there is no opening tab to open the container. Accordingly, it is difficult to tear the seal, and even if the seal is easily torn, it is randomly torn, so the aesthetic appearance becomes poor and it is difficult to take out the contents for use.
As for a thermal seal for a container shown in
An object of the present invention is to provide a thermal seal for a container that can open the entrance of a container partially or in the shape of a semicircle in the first step in accordance with the use and then open the entire entrance in the second step.
Another object of the present invention is to provide a thermal seal that can provide consumers with convenience, reliability, and safety by having a structure capable of being easily opened and providing certain temper evident with an opening trace left.
Another object of the present invention is to provide a container seal that can achieve a secondary sealing ability such as preventing the spoiling of contents by partially remaining with elasticity and shock-absorbing ability at the end of a container entrance even after being opened, and by preventing leakage of contents from a container and inflow of oxygen and moisture into the container using the elasticity and shock-absorbing ability when a cap is closed again.
A container seal according to an embodiment of the present invention for achieving the objects is shown in
In order to achieve the above object, according to one aspect of the present invention, there is provided a container seal adapted by sealing a container entrance by thermal bonding and opening the container entrance when an opening tab on a top thereof is pulled, the container seal including a top layer where the opening tap, a separating line, and an opening guide-separating band is formed and a bottom layer composed of an aluminum foil layer and a thermal bonding polymer layer and thermally bonded to the container. The top layer has a structure composed of a partial opening tab and a partial separating line for partial opening in a first step and has a full opening tab and a full separating line for full opening in a second step. The partial opening tab and the full opening tab are separated by the partial separating line for the first step. The partial opening tab and the partial separating line on the top layer allow the top layer and the bottom layer to be partially opened along the partial separating line when the partial opening tab is pulled. The full opening tab and the full separating line for the second step allow the other portion of the seal to be fully opened after the partial opening. A ring-shaped thermal bonding band is formed outside the partial separating line and the full separating line and is thermally bonded to a container. The partial separating line, the full separating line, and the ring-shaped thermal bonding band, except for the partial opening tab and the full opening tap, are thermally bonded to the bottom layer.
A partial opening-guide band may be included in accordance with the shape of partial opening in the first step. A semicircular partial opening guide-separating band having an appropriate width may be formed along the inner side of a semicircular partial separating line so that the seal can be easily opened by distributing a force for opening it because an opening area is relatively large when it is opened in a semicircular shape.
Several laser cut lines are orthogonally formed in advance only on a thermal bonding polymer layer using a carbon dioxide laser device to the thermal bonding polymer layer that is the lowermost layer at a position where the partial opening tab and the partial separating line for the first step meet each other, that is, a position where partial opening starts and a position where the partial separating line starts, whereby tensile strength of the thermal bonding polymer layer decreases. Accordingly, the thermal bonding polymer layer including aluminum foil of the bottom layer can be easily torn and opened even by small force when the opening tab is pulled.
As second and third embodiments of the present invention for achieving the objects, container seals shown in
The container seals include: a top layer where the opening tap, a separating line, and an opening guide-separating band are formed; and a bottom layer composed of an aluminum foil layer and a thermal bonding polymer layer and thermally bonded to a container. The container seals include a top layer where the opening tab is formed and a bottom layer thermally bonded to a container together with aluminum foil, wherein the top layer has one partial opening tab and is thermally bonded to the bottom layer.
When the partial opening tab is pulled up, the container seal can be partially opened along the opening guide-separating line.
The partial opening tab separated along the opening guide-separating line is separated from the container by a separating line.
In order to fully open the container seal after the partial opening tab is partially opened, a user has only to pull up the opening tab because an opening guide-separating band is open at the left and right sides.
The container seal may further include a ring-shaped thermal bonding band spaced from the opening guide-separating band by the opening guide-separating line and thermally bonded to a lip of a container outside the opening guide-separating band.
A company logo or a product name may be printed on the opening side that is secondarily opened except for the partially opening portion of the seal so that an advertising effect is maximized.
In order to easily tear and open an aluminum foil layer and a thermal bonding polymer layer of the bottom layer, a third opening guide-separating line is formed on the thermal bonding polymer layer of the bottom layer right under the portion where the partial opening tab and the opening guide-separating line is arranged at the position where opening starts.
Several laser cutting lines are orthogonally formed in advance only on a thermal bonding polymer layer using a carbon dioxide laser device to the thermal bonding polymer layer that is the lowermost layer at a position where the partial opening tab and the partial separating line meet each other, that is, a position where partial opening starts and a position where the partial separating line starts, whereby tensile strength of the thermal bonding polymer layer decreases. Accordingly, the thermal bonding polymer layer including aluminum foil of the bottom layer can be easily torn and opened even by small force when the opening tab is pulled.
According to another aspect of the present invention, there is provided a method of manufacturing a container seal that seals a container entrance by thermal bonding, opens the container entrance when an opening tip on a top thereof is pulled, and includes a top layer where the opening tab is formed and a bottom layer thermally bonded to aluminum foil and a container, the top layer being thermally bonded to the bottom layer. The method includes: a first step of forming a thermal bonding band by cutting a partial opening tap, an opening guide-separating line, a separating line, an opening guide-separating band, and an outermost separating line; a second step of removing unnecessary portion of the top layer formed in the first step; and a step of thermally bonding the top layer prepared in the second step to the bottom layer.
Container seals according to fourth and fifth embodiments of the present invention for achieving the object that seals a container entrance by thermal bonding and easily opens the container entrance when an opening tab on the top thereof is pulled are shown in
When the partial opening tab is pulled up, the container seals start partially opening along the opening guide-separating line and partially open in a semicircular shape along the separating line.
The partial opening tab separated along the opening guide-separating line is separated from the container by a separating line.
Further, the opening guide-separating band forms the other semicircle to fully open the container seal after the partial opening tab is partially opened, so the container gear is fully opened by pulling up any portions of the opened side.
A company logo or a product name may be printed on the opening side that is secondarily opened except for the partially opening portion of the seal so that an advertising effect is maximized.
In order to easily tear and open an aluminum foil layer and a thermal bonding polymer layer of the bottom layer, a third opening guide-separating line is formed on the thermal bonding polymer layer of the bottom layer right under the portion where the partial opening tab and the opening guide-separating line is arranged at the position where opening starts.
Several laser cut lines are orthogonally formed in advance only on a thermal bonding polymer layer using a carbon dioxide laser device to the thermal bonding polymer layer that is the lowermost layer at a position where the partial opening tab and the partial separating line meet each other, that is, a position where partial opening starts and a position where the partial separating line starts, whereby tensile strength of the thermal bonding polymer layer decreases. Accordingly, the thermal bonding polymer layer including aluminum foil of the bottom layer can be easily torn and opened even by small force when the opening tab is pulled.
According to another aspect of the present invention, there is provided a method of manufacturing a container seal that seals a container entrance, opens the container entrance when an opening tab on a top thereof is pulled, and includes a top layer where the opening tab is formed and a bottom tab thermally bonded to aluminum foil and a container, the top layer being thermally bonded to the bottom layer. The method includes: a first step of forming a thermal bonding layer by separating a partial opening tab for opening a half of the container, an opening guide-separating line, a separating line, an opening guide-separating band, and an outermost separating line on the top layer; a second step of maintaining a half of the top layer for printing in the first step and removing unnecessary portions from the thermal bonding band by cutting the partial opening tap, the opening guide-separating band defined by the opening guide-separating line and the separating line, and an outermost separating line; and a step of thermally bonding the top layer prepared in the second step to the bottom layer.
Since the container seal of the present invention has a structure that can partially open a container entrance in a first step, and if necessary, can fully open the container entrance in a second step, it is possible to partially open a container entrance in a first step and fully open it in a second step.
Since the container seal according to the present invention has an opening tap, a separating line, an opening guide-separating line, and an opening guide-separating band, it is possible to easily and cleanly open the entrance of a container.
According to the container seal of the present invention, it is possible obtain a primary sealing effect before opening a container and the container seal partially remains at the lip of a container entrance even after the container is opened, so when a container is closed again by a cap, the container and the cap are brought in close contact with each other by elasticity and shock-absorbing ability of the container seal. Accordingly, it is possible to achieve a secondary sealing effect that prevents inflow of oxygen and moisture, in addition to leakage of contents.
Further, according to the container seal of the present invention, since is it possible to print a company logo or advertisement of a product in the area except for the partial opening taps on the top of the seal, an advertising effect can be maximized until a user uses up the contents in the container after removing the partial opening taps.
The above and other objects, features and other advantages of the present invention will be more clearly understood from the following detailed description when taken in conjunction with the accompanying drawings, in which:
A preferred embodiment of the present invention is shown in
Referring to
The top layer 300 where the first and second partial opening taps 102 and 502, the first and second partial opening guide-separating lines 104 and 504, the first and second partial separating lines 106 and 506, the first and second opening guide-separating bands 108 and 508, and the thermal bonding band 112 are formed is thermally bonded to a bottom layer 400.
It can be seen that the first and second partial opening taps 102 and 502 are formed at the left and right halves of the top, respectively.
Further, it can be seen that the first and second partial opening taps 102 and 502 are formed symmetrically with the center point of the top therebetween.
Obviously, several opening taps and various shapes of opening taps may be provided, if necessary.
Referring to
Hereinafter, configuration and operation of the present invention are described in detail with reference to the accompanying drawings.
The terms and words used in the present specification and claims should not be interpreted as being limited to typical meanings or dictionary definitions, but should be interpreted as having meanings and concepts relevant to the technical scope of the present invention based on the rule according to which an inventor can appropriately define the concept of the terms to describe most appropriately the best method he or she knows for carrying out the invention.
The present invention provides a container seal that has high thermal-bonding ability, thermal resistance, and opening ability by having opening taps and separating lines for easily opening the entrance of a container.
Further, the present invention provides a container seal that keep a container and a cap in close contact with each other by partially remaining on the entrance of the container even after the entrance of the container is opened by an opening tap.
Referring to
Referring to
Thereafter, when an upper portion 502a of the second partial opening tab 502 on the container seal 100 is pulled, the remaining portion of the container seal 100 is separated along the second partial opening guide-separating band 508 formed along the inner edge of the entrance of the container 200.
The opening process may be divided into several steps more than two steps.
Referring to
The top layer 300 is made of various types of plastic film or foam. A surface layer 302 that is the uppermost layer in
An intermediate layer 304 under the surface layer 302 is a film or a sheet made of polyolefin-based foam having a thickness of 0.1 to 2 mm and is laminated to the surface layer 302.
When a cap and the container 200 are combined, close contact between the cap and the container 200 is enhanced by elasticity of the intermediate layer 304. Further, when the intermediate layer 304 is a foam sheet having an appropriate thickness, it shows an isolation function that prevents heat from transferring to the surface layer 302 shown in
A polyester film layer 306 having an appropriate thickness (0.03 to 0.2 mm) is laminated on the bottom of the intermediate layer 304 shown in
The top layer and the bottom layer are bonded in two ways.
First and second thermal adhesive polymer having thermal adhesiveness and a thickness of 0.02 to 0.06 mm is laminated on the lower surface 308 under the polyester layer 306 of the top layer and the upper surface 402 of the aluminum foil layer of the bottom layer and then the top layer and the bottom layer are thermally bonded by heat of 150 to 250° C. under pressure. The first thermal adhesive polymer layer 308 laminated on the bottom of the top layer is made of film having high thermal adhesiveness and the second thermal adhesive polymer layer 402 made of the same material as the first thermal adhesive polymer layer is formed on the top of the bottom layer.
A polyolefin-based polymer film made of polyethylene polymer or polypropylene polymer having a thickness of 0.02 to 0.05 mm is used for the first thermal adhesive polymer layer 308 and the second thermal adhesive polymer layer 402.
The thermal bonding layer 406 is formed under the aluminum foil 404 by laminating a film having thermal adhesiveness or coating the material to a container.
When the container 200 is made of polypropylene, the thermal bonding layer 406 is made of a thermal adhesive polypropylene film having an appropriate thickness of 0.03 to 0.1 mm. When the container 200 is made of glass, polyethylene, or polyethylene terephthalate, a film or a polymer made of polyethylene, Polyethylene terephthalate, ionomer, or ethylene vinyl acetate is formed by coating in accordance with the material of the container.
The container seal 100 is achieved by thermally bonding the top layer 300 and the bottom layer 400. That is, the first partial opening tab 102, the second partial opening tab 502, the first and second partial separating lines 106 and 506, the ring-shaped first and second partial opening guide-separating bands 108 and 508, and partial opening guide-separating bands for partial opening are formed on the top layer 300 and then the top layer 300 is thermally bonded to the bottom layer 400.
In order to easily tear and open the aluminum foil layer and the thermal bonding polymer layer of the bottom layer, a third separating line is formed horizontally or orthogonally using a laser device only on the thermal adhesive layer under the separating line where the partial opening tab and the partial separating line meet each other and opening is started.
Referring to
The top layer 300 where the first and second partial opening taps 102 and 502, the first and second partial opening guide-separating lines 104 and 504, the first and second partial separating lines 106 and 506, the first and second opening guide-separating bands 108 and 508, and the thermal bonding band 112 are formed is thermally bonded to a bottom layer 400.
It can be seen that the first and second partial opening taps 102 and 502 are formed at the left and right halves of the top, respectively.
Further, it can be seen that the first and second partial opening taps 102 and 502 are formed symmetrically with the center point of the top therebetween.
Obviously, several opening taps and various shapes of opening taps may be provided, if necessary.
Referring to
Referring to
Next, as shown in
As a result, as the right half is removed, the opening tab 100 is fully opened, as shown in
When the first partial opening tab is removed, the second partial opening tab is partially cut, so the container seal is easily separated along the partial separating line to be fully opened in the second step.
Next, the thermal bonding band 111 is left at the end of the container entrance, as shown in
Referring to
Accordingly, it is possible to easily remove the sealing taps even with small force by pulling the handle of the opening taps.
Referring to
Referring to
Referring to
Referring to
Referring to
The container seals are configured to seal a container entrance by thermal bonding and to open the container entrance when the opening tab on the top is pulled.
The container seals, which have partial opening taps 230 and 330, respectively, can be partially opened along opening guide-separating lines 231 and 331 when the partial opening taps 230 and 330 are pulled up and the partial opening taps 230 and 330 separated along the opening guide-separating lines 231 and 331 are completely separated from a container by separating lines 221 and 321. In order to fully open the container seals after the partial opening taps 230 and 330 are partially opened, a user has only to pull up the opening taps because opening guide-separating bands 220 and 320 are open at the left and right sides.
The container seals further include ring-shaped thermal bonding bands 210 and 310 that are separated from the opening guide-separating bands 220 and 320 by opening guide-separating lines 231 and 331 and are thermally bonded to the lip of the entrance of a container outside the opening guide-separating bands.
The process of making the container seals according to the present invention is the same as that described with reference to
Referring to
When an upper portion 332 of a partial opening tab on a container seal 3000 according to the third embodiment is pulled, partial opening by the third embodiment is made by an opening guide-separating line 331, similar to
Referring to
Referring to
Accordingly, a user can open the closing taps even with small force using the opening taps 230 and 330.
The container seals are configured to seal a container entrance by thermal bonding and to open the container entrance when the opening tab on the top is pulled.
The container seals have partial opening taps 280 and 380, respectively, so when the half opening taps 280 and 380 are pulled up, opening starts at opening guide-separating lines 281 and 381 and continues along separating lines 271 and 371 so that the container seals are opened half. The partial opening taps 280 and 380 separated along the opening guide-separating lines 281 and 381 and the separating lines 271 and 371 are completely separated from a container by the separating lines 271 and 371.
In order to fully open the container seals after the partial opening taps 280 and 380 are partially opened, a user has only to pull up the opening taps because sides of opening guide-separating bands 220 and 320 are fully open.
The opening taps 291 and 391 remaining after the primary opening has a half shape.
A company logo or advertisements of products can be printed on them.
The opening guide-separating bands are generally rounded at the corners for easy opening.
The container seals further include ring-shaped thermal bonding bands 260 and 360 that are separated from the opening guide-separating bands 270 and 370 by opening guide-separating lines 281 and 381 and are thermally bonded to the lip of the entrance of a container outside the opening guide-separating bands.
The method of manufacturing the container seals is the same as that described above with reference to
The container seals are composed of a top layer and a bottom layer.
The container seals include: a top layer 300 having the opening taps; and a bottom layer 400 thermally bonded to an aluminum foil and a container, in which the top layer is thermally bonded to the bottom layer.
The container seals are manufacture through a first step of forming opening guide-separating band 270 and 370 defined by partial opening taps 280 and 380, opening guide-separating lines 281 and 381, and separating lines 271 and 371, and thermal bonding bands 260 and 360 by cutting outermost separating lines 261 and 361, on the top layer; a second step of removing unnecessary portions 290 and 390 formed in the first step; and a step of thermally bonding the top layer prepared in the first and second steps to the bottom layer.
Referring to
When the partial opening taps 280 and 380 on the tops of the container seals 2000 and 3000, partial opening is made along the opening guide-separating lines 281 and 381 (
Referring to
Referring to
Accordingly, a user can open the closing taps even with small force using the opening taps 280 and 380.
The process of applying these container seals is the same as that described with reference to
According to the container seal of the present invention, it is possible obtain a primary sealing effect before opening a container and the container seal partially remains at the lip of a container entrance even after the container is opened, so when a container is closed again by a cap, the container and the cap are brought in close contact with each other by elasticity and shock-absorbing ability of the container seal. Accordingly, it is possible to achieve a secondary sealing effect that prevents inflow of oxygen and moisture, in addition to preventing leakage of contents.
Further, according to the container seal of the present invention, since it is possible to print a company logo or advertisement of a product in the area except for the partial opening taps on the top of the seal, an advertising effect can be maximized until a user uses up the contents in the container after removing the partial opening taps.
The present invention provide a container seal that can partially or elliptically open a container entrance to meet the use in a first step and fully open the container entrance in a second step, to the industrial applicability of the container seal is high.
Further, for another configuration that increases the industrial applicability, the present invention provides a thermal seal that can provide consumers with convenience, reliability, and safety by having a structure capable of being easily opened and providing a certain temper evident with an opening trace left.
Number | Date | Country | Kind |
---|---|---|---|
10-2015-0065650 | May 2015 | KR | national |
10-2015-0065651 | May 2015 | KR | national |
10-2015-0065652 | May 2015 | KR | national |