The subject matter disclosed herein relates to containers, particularly to packing containers, and more particularly to packing containers suitably configured for stacking one on top of another and having air flow cooling channels disposed therebetween.
Packing containers are often formed from a corrugated sheet product material that is cut with a die to form a flat blank, or scored and slotted to form a flat blank. The flat blank is folded into a three-dimensional container that may be secured using an arrangement of flaps, adhesive liquids, staples or adhesive tapes.
In use, packing containers may be subjected to considerable forces during shipping, storage and stacking, and may be stacked on a pallet in close proximity to each other. Some packing containers are used for shipping product, such as harvested vegetables for example, where some of the vegetables, such as spinach or broccoli for example, may generate heat during shipping via post-harvest respiration. While existing packing containers may be suitable for their intended purpose, the art relating to packing containers would be advanced with the inclusion of integrally formed features that improve the interior cooling of the packing containers, particularly with respect to the interior cooling of stacked packing containers containing harvested vegetables.
This background information is provided to reveal information believed by the applicant to be of possible relevance to the present invention. No admission is necessarily intended, nor should be construed, that any of the preceding information constitutes prior art against the present invention.
An embodiment includes a container having a plurality of planar panels integrally arranged with respect to each other and with respect to a set of orthogonal x, y and z axes, the z-axis defining a direction line in which the container is configured to support a stacking load, the plurality of panels being foldable to create the container. The plurality of planar panels form at least one outer surface disposed orthogonal to the z-axis, wherein a substantial portion of the outer surface comprises a recessed central portion of the outer surface that extends substantially across an entire outside dimension of the container.
Another embodiment includes a flat blank having a plurality of planar panels integrally arranged with respect to each other with a plurality of fold lines, score lines, perforated lines, or any combination of fold, score, or perforated lines, disposed therebetween, wherein the plurality of panels are foldable to form the aforementioned container.
The above features and advantages and other features and advantages of the invention are readily apparent from the following detailed description of the invention when taken in connection with the accompanying drawings.
Referring to the exemplary non-limiting drawings wherein like elements are numbered alike in the accompanying Figures:
A packing container, also referred to as a carton or simply as a container, may be fabricated by, for example, cutting or scoring a sheet product with a die or other type of cutting or scoring tool, such as cutting, scoring and slotting tooling and equipment, to form a flat sheet having various panels, flaps, tabs, recesses and creases. The sheet may be folded and secured using, for example, liquid or hot melt adhesives, tapes or mechanical means such as staples or straps to form a three-dimensional packing container. Packing containers may be formed from a variety of sheet products. The term “sheet products” as used herein is inclusive of natural and/or synthetic cloth or paper sheets. Sheet products may include both woven and non-woven articles. There are a wide variety of nonwoven processes and they can be either wetlaid or drylaid. Some examples include hydroentangled (sometimes called spunlace), DRC (double re-creped), air laid, spunbond, carded, and meltblown sheet products. Further, sheet products may contain fibrous cellulosic materials that may be derived from natural sources, such as wood pulp fibers, as well as other fibrous material characterized by having hydroxyl groups attached to the polymer backbone. These include glass fibers and synthetic fibers modified with hydroxyl groups. Sheet product for packing containers may also include corrugated fiber board, which may be made from a variety of different flute configurations, such as A-flute, B-flute, C-flute, E-flute, F-flute, or micro-flute, for example, as well as multi-wall configurations such as single-wall (A, B or C-flute for example) or double-wall (AC-flutes or BC-flutes for example). In an embodiment, a packing container as disclosed herein may be fabricated from a single piece of corrugated fiber board, or from multiple pieces of corrugated fiber board that are typically assembled by, but not limited to, automated forming equipment.
In use, a packing container may be subjected to various forces during handling, shipping and stacking of the packing container including, for example, compressive forces exerted between the top and bottom panels of the container. It is desirable for a packing container to withstand the various forces to protect objects inside the container and to maintain a presentable appearance following shipping. In certain applications, it is also desirable for a packing container to counteract overheating of objects in the container, particularly when stacked with other containers, and particularly when the objects inside the container are perishable items, such as raw vegetables for example.
Although the following detailed description contains many specifics for the purposes of illustration, anyone of ordinary skill in the art will appreciate that many variations and alterations to the following details are within the scope of the claims. Accordingly, the following example embodiments are set forth without any loss of generality to, and without imposing limitations upon, the claimed invention.
An embodiment, as shown and described by the various figures and accompanying text, provides an engineered container having a plurality of sides and having at least one cooling feature, which may be employed with at least one strength reinforcement feature, that provides improved interior cooling of the container as compared to a similarly configured container absent the same cooling features disclosed herein. While an embodiment described herein depicts an eight-sided container with a plurality of panels having certain structural dimensional relationships relative to each other as an exemplary container, it will be appreciated that the disclosed invention is not so limited and is also applicable to other multi-sided containers having four or more sides, such as five, six, seven or eight sides, with a plurality of panels having different structural dimensional relationships relative to each other but consistent with an embodiment disclosed herein.
In an embodiment, a container 100 includes a plurality of planar panels 200 integrally arranged with respect to each other, via fold lines, score lines, perforated lines, or any combination thereof, which may be continuous or intermittent, and are enumerated by reference numeral 300, and with respect to a set of orthogonal x, y and z axes, where the z-axis defines a direction line in which the container 100 is configured to support a stacking load, and the plurality of panels 200 are foldable to create the container 100. The plurality of planar panels 200 form a plurality of outer surfaces, and in particular form at least one outer surface such as a top surface 102 and a bottom surface 104, disposed orthogonal to the z-axis. At least one of the outer surfaces includes a recessed central portion 106 that extends substantially across an entire outside dimension of the container 100, such as the entire width W of the container 100 for example. Alternatively, the recessed central portion 106 that extends substantially across an entire outside dimension of the container 100, may extend substantially across the entire length L of the container 100. In an embodiment, both the top surface 102 and the bottom surface 104 each comprise the recessed central portion 106 that extends across the entire outside dimension of the container. In an embodiment, the recessed central portion 106 is flanked by first and second end portions 108, 110 at respective first and second ends 112, 114 of the container 100, where the first and second end portions 108, 110 extend substantially across the entire outside dimension of the container and form a part of the at least one outer surface 102, 104. The recessed central portion 106, relative to the first and second end portions 108, 110, is recessed by a defined amount 116, and is formed via a strategic arrangement of fold lines, which will be discussed in more detail below.
As used herein, the phrase “extend(s) substantially across” is intended to account for any gap that may be present between edges of folded panels, such as gap 124 between panels 204 and 212, for example (see
The plurality of panels 200 include a first panel 202 and a second panel 204 that form a contiguity with a first fold line 302 disposed therebetween, wherein the first panel 202 is disposed parallel to the z-axis, the second panel 204 is disposed orthogonal to the z-axis, and the second panel 204 forms at least part of one of the top surface 102 or the bottom surface 104 (as depicted in
In a folded state, that is, when the second panel 204 is folded orthogonal to the first panel 202 via the first fold line 302, the recessed central portion 106 coincides with and is a product of the central fold line portion 302.2 of the first fold line 302, and the first and second end portions 108, 110 coincide with and are a product of the first and second end fold line portions 302.1, 302.3, respectively, of the first fold line 302. More specifically, the recessed central portion 106 of the top surface 102 (as depicted in
In an embodiment, the first and second end fold line portions 302.1, 302.3 are substantially collinear, resulting in the first and second end portions 108, 110 being substantially coplanar, which serve to form strength enhancing support surfaces for stacking a first one of the container 100 with respect to a second one of the container 100 having like features, and the recessed central portion 106 forms the aforementioned air passage 170, or cooling channel (best seen with reference to
In an embodiment where the container 100 has more than four sides, such as eight sides as depicted in
In an embodiment, the plurality of panels 200 include at least one strength enhancing feature (SEF) 130 disposed at the central fold line portion 302.2 of the first fold line 302. In an embodiment, the strength enhancing feature 130 includes a cut planar edge 132 disposed a defined third offset dimension 122 away from and outboard of the central fold line portion 302.2 of the first fold line 302. In an embodiment, the defined third offset dimension 122 is equal to or less than e. In an embodiment, the defined third offset dimension 122 is equal to or less than e/2. While only one SEF 130 is specifically described herein, and best seen with reference to
Reference is now made to
In a stacked arrangement of containers 100, it will be appreciated that air passages 174, 176, 178 and 180 are vertically oriented, and air passages 170 and 172 are horizontally oriented, and while all of the air passages will be instrumental in cooling the interior of the containers via forced air, the vertically oriented air passages will be instrumental in cooling the interior of the containers via convection.
While embodiments disclosed herein depict a container 100 having the gap 124 that creates the horizontal air passage 172, it will be appreciated the associated panels may be sized differently to either increase or decrease the size of the gap 124. In an embodiment, the gap 124 may be equal to or greater than zero and equal to or less than two inches, and in a typical container 100 may be on the order of ½ inch, or may be any other dimension suitable for a purpose of an end user, or for a purpose disclosed herein. In an embodiment where the gap 124 is substantially equal to zero, then the container 100 will be substantially absent the horizontal air passage 172.
By providing air passages (cooling channels) formed in a manner as disclosed herein, applicant has found two-fold advantageous improvements in the performance of stacked containers 100.
A first advantageous improvement was found regarding the internal temperature of a given container 100 (test sample) versus a similarly sized container but absent said air passages (control sample) as disclosed herein, during a cooling event. In a stacking arrangement per
A second advantageous improvement was found regarding the compression strength of a given container 100 (test sample), versus a similarly sized container but absent the recesses 106, first and second end portions 108, 110, and SEFs 130 (control sample) as disclosed herein, during a box compression test (T804 om-12 test method). In single container compression testing, an improvement of greater than 25% in box compression strength was observed. While not being held to any particular theory, applicant surmises that the observed improvement of compression strength is due to the support surfaces formed by the first and second end portions 108, 110 creating a more favorable stress distribution that directs the stacked load and stress to the vertical end walls of the container.
While an embodiment disclosed herein is depicted being formed from a single piece of corrugated fiber board, the scope of the invention is not so limited, and encompasses any design that falls within the ambit of the appended claims, which includes single or multi-piece designs consistent with the disclosure herein.
While the invention has been described with reference to example embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the claims. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the only mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims. Also, in the drawings and the description, there have been disclosed example embodiments and, although specific terms and/or dimensions may have been employed, they are unless otherwise stated used in a generic, exemplary and/or descriptive sense only and not for purposes of limitation, the scope of the claims therefore not being so limited. Moreover, the use of the terms first, second, etc. do not denote any order or importance, but rather the terms first, second, etc. are used to distinguish one element from another. Furthermore, the use of the terms a, an, etc. do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item. Additionally, the term “comprising” as used herein does not exclude the possible inclusion of one or more additional features.
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