Container with bag cuff grab means

Abstract
A container made from corrugated paperboard has at least one mitered corner, with an extended edge portion of one of the container walls extending beyond the mitered corner. A bag cuff grab is formed on the extended edge portion to engage and at least temporarily hold in position a bag placed in the container while product is placed in the bag and container. In one embodiment, the container has six sides, with two side walls, two end walls, and two mitered corners. In another embodiment, the container has seven sides, with two side walls, two end walls, and three mitered corners. In a third embodiment, the container has eight sides, with two side walls, two end walls, and four mitered corners. A bag cuff grab can be formed on an extended edge portion at only one or all of the mitered corners, and can be limited to two bag cuff grabs on extended edge portions at diagonally opposite mitered corners. In a preferred embodiment, the bag cuff grab is a notch formed in the extended edge portion.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to packaging. More specifically, the invention relates to a multi-sided container or box made of corrugated paperboard. In particular, the invention relates to a corrugated paperboard tray for containing poultry products, wherein the tray has means for temporarily holding in place the open end of a bag placed in the container while product is placed in the bag.




2. Prior Art




Various styles of containers, including paperboard boxes, are known in the prior art for containing a variety of products. Cut poultry pieces, for example, are normally packed in ice in a paperboard container. These containers are generally referred to as poultry trays, and are usually made from a unitary blank of corrugated paperboard, which may be treated on one or both sides with wax or other material to impart rigidity and resistance to water degradation. Conventional containers may have four sides and be square or rectangular in plan view, or they may have eight sides, with opposed pairs of parallel side and end walls and diagonal corner panels connecting adjacent side and end walls. An example of a prior art eight sided poultry tray is disclosed in applicant's U.S. Pat. No. 5,752,648.




In many instances a flexible bag is placed in the container with the open top of the bag exposed through the open top of the container, and the product is placed in the bag through its open top, which is then closed over the product. After the bag is closed over the product, a cover is typically placed on the container.




In conventional systems the open top of the bag is folded outwardly over the open top of the container, and the product is placed in the bag. However, the weight and/or friction of the product acting on the bag sometimes causes the open top of the bag to drop into the box, or at least some of the bag to be displaced into the container, with the result that not all of the product is confined within the bag and/or it may be difficult to close the open top of the bag over the product after the container is filled.




Accordingly, there is need for a container that has means for at least temporarily holding a bag in position in the container while product is introduced into the bag.




SUMMARY OF THE INVENTION




The container of the invention has means associated with it to at least temporarily hold a bag in place in the container while product is placed in the bag.




More specifically, in accordance with the invention means is provided on an exterior surface of the container which cooperates with the open top end of a bag placed in the container to hold the bag in position while product is placed in the bag.




In particular, the container of the invention has at least one mitered corner and an adjacent wall of the container extends at one edge past the mitered corner. Bag cuff grab means is formed on the extended edge to grab and hold in place the open top of the bag while product is placed in it. The invention may be applied to a container having any number of mitered corners, although in the embodiments illustrated and described herein, it is applied to containers having six, seven or eight sides, with two, three or four mitered corners, respectively. A bag cuff grab means may be formed at only one mitered corner, or diagonally opposed corners, or any number of them, as desired or necessary.




The bag cuff grab means can comprise any suitable means, but in the embodiments illustrated and described herein, it comprises a notch formed in the edge of the extended wall panel. The open top edge of the bag is folded or rolled outwardly and then downwardly over the open top edge of the container and engaged in the notch, which then functions to hold the bag in place while it is being filled. Preferably, the open top end of the bag is rolled to form a cuff, and the cuff is engaged in the notch, which functions as a cuff grab.




The invention is a simple, economical and effective way to at least temporarily hold the open top end of a bag in position in a container while product is placed in the bag. It adds no cost to the container.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention is described in greater detail hereinafter with reference to the drawings, wherein like reference characters designate like parts throughout the several views, and wherein:





FIG. 1

is a top perspective view of a conventional eight sided container having mitered corners, in which opposed pairs of parallel side and end walls are joined by diagonal corner panels in each of the corners of the tray.





FIG. 2

is a schematic top plan view of the tray of FIG.


1


.





FIG. 3

is a top perspective view of a first embodiment of the invention, wherein the container is a six sided poultry tray configured for machine set up, in which two diagonally opposed corners of the tray are mitered and the remaining two corners are square, with the bag cuff grab of the invention formed on the extended outer edge of the end walls at the mitered corners.





FIG. 4

is a schematic top plan view of the six sided tray of FIG.


3


.





FIG. 5

is a plan view of a blank for making the six sided tray of

FIG. 3

, showing how cuts are made in edges of the end panels to form the bag cuff grab.





FIG. 6

is a top perspective view depicting the six sided container having a plastic bag in place for receiving product, with the open end of the bag rolled to form a cuff that is engaged in the notch.





FIG. 7

is a top perspective view of a second embodiment of the invention, wherein the container has seven sides, and a bag cuff grab is provided at two diagonally opposite corners.





FIG. 8

is a schematic top plan view of the seven sided tray of FIG.


7


.





FIG. 9

is a plan view of a blank for making the seven sided tray of FIG.


7


.





FIG. 10

is a top perspective view of a third embodiment, in which the container has eight sides, with four mitered corners, and is configured for machine set up.





FIG. 11

is a schematic top plan view of the third embodiment.





FIG. 12

is a plan view of the blank used in making the container of FIG.


10


.





FIG. 13

is a top perspective view of a fourth embodiment, in which the container has eight sides, with four mitered corners, and is configured for manual set up.





FIG. 14

is a schematic top plan view of the fourth embodiment.





FIG. 15

is a plan view of the blank used in making the container of FIG.


13


.





FIG. 16

is an enlarged fragmentary plan view of a portion of the blank used in making the container of

FIG. 13

, showing details of the self locking feature.





FIG. 17

is a top perspective view of a container incorporating the bag cuff grab of the invention, showing a bag in place and rolled over to form a cuff that is engaged in the notches forming the bag cuff grab.





FIG. 18

is a top perspective view of a container of the invention, showing a cover in place on the container.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




A conventional eight sided container, e.g., a poultry tray, is depicted at


10


in

FIGS. 1 and 2

. The tray


10


comprises a bottom wall


11


, opposite parallel side walls


12


and


13


, opposite parallel end walls


14


and


15


, and mitered corners comprised of diagonal corner panels


16


,


17


,


18


and


19


connecting the side and end walls at adjacent ends. The width of the end walls


14


and


15


is such that they project at their opposite side edges


20


,


21


beyond the diagonal corner panels, terminating at their outer edges substantially in alignment with the plane of the side walls


12


and


13


. The upper outer corners of the side edges


20


,


21


are cut away at


22


. As shown in

FIG. 18

, a cover is typically placed on the tray, and a plastic bag is also sometimes inserted into the tray to receive the product (see

FIGS. 6 and 17

, for example).




A first preferred embodiment of the container or tray of the invention is indicated generally at


30


in

FIGS. 3-5

. In this form of the invention two diagonally opposite corners


31


and


32


of the tray are squared, producing a six sided tray having two parallel side walls


33


and


34


, two parallel end walls


35


and


36


, a bottom wall


37


, two opposed diagonal corner panels


38


and


39


, and the two diagonally opposed square corners


31


and


32


. With this arrangement the tray resists distortion better than an eight sided tray, especially at the open top edge, when a lateral force is applied to the sides or ends of the tray. Better and more reliable cover fit is also obtained, and it also has significantly greater crush or stacking strength than a comparably sized four sided tray.




In the particular form shown in

FIGS. 3 and 5

, the six sided tray is configured for machine set up, although it should be understood that the invention is equally applicable to containers that are manually set up. In the machine set up version shown here, the end panels


41


,


42


and


43


at opposite ends of the blank


40


(see

FIG. 5

) are glued to one another in a machine operation to produce the tray shown in FIG.


3


. The respective panels and walls are joined to adjacent structures via fold lines, indicated by the dashed lines


45


.




Notches


44


and


46


are formed in one side edge of each of end panels


43


, in diagonally opposed relationship to one another. When the container is erected, these notches form a bag cuff grab which catches and holds the cuff “C” of a bag “B” placed in the tray, see

FIGS. 6 and 17

, to hold the bag in place and facilitate filling of the bag. In this regard, although the open top end of the bag is shown rolled over to form the cuff “C”, the cuff is not necessary to operation of the invention.




A second embodiment of the invention is indicated at


50


in

FIGS. 7-9

, wherein the container has seven sides. In this form of the invention, the container has three corners


51


,


52


and


53


oriented diagonally and only one corner


54


that is squared, producing a seven sided container. The container


50


has a bottom wall


55


, opposed parallel side walls


56


and


57


, opposed parallel end walls


58


and


59


, diagonal corner panels


51


,


52


and


53


, and the single square corner


54


. As seen best in

FIG. 9

, which depicts the unitary paperboard blank from which the container


50


is erected, the end walls each comprise end panels


60


,


61


and


62


, which are overlapped and glued together by machine in setting up the container.




Extended edges


63


of the end panels


62


extend beyond the diagonal corner panels, and notches


64


and


66


are formed in one side edge of each of end panels


62


, in diagonally opposed relationship to one another. When the container is erected, these notches form a bag cuff grab which catches and holds the cuff “C” of a bag “B” placed in the tray, see

FIGS. 6 and 17

, to hold the bag in place and facilitate filling of the bag. In this regard, although the open top end of the bag is shown rolled over to form the cuff “C”, the cuff is not necessary to operation of the invention.




A third embodiment of the invention is shown


70


in

FIGS. 10-12

. In this form of the invention, the container has eight sides, with four mitered corners or diagonal corner panels


71


,


72


,


73


and


74


. The container


70


shown in these figures is configured for machine set up, and end panels


75


and


76


are folded inwardly and glued to the inside of end panels


77


.




Notches


78


are formed in the opposite extended side edges


77




a


and


77




b


of each end panel


77


, forming a bag cuff grab as in previous embodiments, but in this form of the invention, a notch is formed at each of the mitered corners, rather than just on diagonally opposite corners. However, only one notch in one corner, or two diagonally opposed notches, or any other suitable arrangement could be used, as desired or necessary.




A fourth embodiment of the invention is shown at


80


in

FIGS. 13-16

. In this embodiment, the container is eight sided as in the immediately preceding embodiment, with four mitered corners or diagonal corner panels


81


,


82


,


83


and


84


, but is configured for manual set up. Notches


85


and


86


in the top edge of end panels


87


and


88


interlock with a roll over flap


89


on the top edge of end panels


90


. Pairs of cuts


91


and


92


are made transversely across the cut line


93


made between the roll over flap and its associated end panel


90


, and these cuts are spaced apart a distance approximately the same as the width of the notches


85


and


86


. These cuts define short, narrow webs


94


and


95


that foldably connect the roll over panel to the end panel


90


. In a preferred form, the webs are crushed from the inside of the container. Thus, when the roll over flap is folded inwardly over the top edge of the overlapped end panels, the webs extend more deeply and smoothly into the notches, forming a tight joint that effectively resists dislodgement. The cut


93


defines a slot through which the tabs


97


formed between the notches


85


and


86


extend when the roll over flap is in folded and locked position.




Notches


98


and


99


are cut in the opposite extended side edges


100


,


101


of the end panels


90


, forming bag cuff grabs in the erected container. A notch is formed at each of the mitered corners, rather than just on diagonally opposite corners, but only one notch in one corner, or two diagonally opposed notches, or any other suitable arrangement could be used, as desired or necessary.




Although particular embodiments of the invention are illustrated and described in detail herein, it is to be understood that various changes and modifications may be made to the invention without departing from the spirit and intent of the invention as defined by the scope of the appended claims.



Claims
  • 1. In a multi-sided container having opposite side walls, opposite end walls, at least one mitered corner, and an extended edge portion of at least one said wall extending beyond the mitered corner, wherein a bag is placed in the container for holding product, the improvement comprising:bag cuff grab means on said extended edge portion for at least temporarily engaging and holding an open end of the bag to hold the bag in place in the container while product is introduced into the bag and container.
  • 2. A container as claimed in claim 1, wherein:the container has six sides, including said side walls, said end walls, and two diagonally opposite mitered corners, and an extended edge portion extends beyond each of said mitered corners, and there are bag cuff grab means on said extended edge portions at each of said two diagonally opposite mitered corners.
  • 3. A container as claimed in claim 2, wherein:the mitered corners comprise diagonal corner panels.
  • 4. A container as claimed in claim 2, wherein:the container end walls each comprise a plurality of overlapping end panels, and said extended edge portion is on at least one of said end panels.
  • 5. A container as claimed in claim 1, wherein:the bag cuff grab means comprises a notch formed in the extended edge portion.
  • 6. A container as claimed in claim 1, wherein:the container has seven sides, including said side and end walls, and three mitered corners, and said bag cuff grab means is at at least one mitered corner.
  • 7. A container as claimed in claim 1, wherein:the container has eight sides, with two opposite parallel side walls, two opposite parallel end walls, and four mitered corners, and said bag cuff grab means is at at least one mitered corner.
  • 8. A container as claimed in claim 7, wherein:bag cuff grab means are at more than one mitered corner.
  • 9. A container as claimed in claim 8, wherein:bag cuff grab means are at each of the four mitered corners.
Parent Case Info

This application claims the benefit of U.S. Provisional Application No. 60/307,681, filed Jul. 25, 2001, entitled “Poultry Pack”.

US Referenced Citations (15)
Number Name Date Kind
1482727 Borchers Feb 1924 A
3610514 Samsing Oct 1971 A
3684155 Smith Aug 1972 A
3918630 Meyers Nov 1975 A
4056223 Williams Nov 1977 A
4151948 de la Fuente, Jr. May 1979 A
4338979 Dow Jul 1982 A
4417686 Wozniacki Nov 1983 A
4850527 Church et al. Jul 1989 A
4892223 DeMent Jan 1990 A
5018637 Miller May 1991 A
5054724 Hutcheson Oct 1991 A
5586716 Correll Dec 1996 A
5752648 Quaintance May 1998 A
5755377 Durand May 1998 A
Foreign Referenced Citations (2)
Number Date Country
3933372 Apr 1991 DE
6156605 Jun 1994 JP
Provisional Applications (1)
Number Date Country
60/307681 Jul 2001 US