The disclosure of U.S. Provisional Patent Application No. 63/438,928, filed on Jan. 13, 2023, is hereby incorporated by reference for all purposes as if set forth in its entirety.
The present disclosure generally relates to containers for holding one or more articles. In some embodiments, the present disclosure relates to a container with access and dispensing features for at least one article in the interior of the container.
According to one aspect, the disclosure is generally directed to a container for holding at least one article, the container comprising a body extending at least partially around an interior of the container, a closed bottom engaged with the body, at least one barrier member positioned in the interior of the container and comprising an access opening, and a dispenser member rotatably positioned in the interior of the container, the dispenser member comprising a dispenser opening such that the dispenser opening can be selectively rotationally aligned with the access opening in the at least one barrier member to provide access to the interior of the container.
According to another aspect, the disclosure is generally directed to a combination of blanks for forming a container for holding at least one article, the combination comprising a body blank for forming a body extending at least partially around an interior of the container, a bottom blank for forming a closed bottom engaged with the body when the container is formed from the combination of blanks, at least one barrier blank comprising an access opening and for forming at least one barrier member positioned in the interior of the container formed from the combination of blanks, and a dispenser blank comprising a dispenser opening, the dispenser blank for forming a dispenser member rotatably positioned in the interior of the container formed from the combination of blanks such that the dispenser opening can be selectively rotationally aligned with the access opening in the at least one barrier member to provide access to the interior of the container formed from the combination of blanks.
According to another aspect, the disclosure is generally directed to a method of forming a container for holding at least one article, the method comprising obtaining a body blank, obtaining a bottom blank, obtaining at least one barrier blank comprising an access opening, obtaining a dispenser blank comprising a dispenser opening, positioning the body blank extending at least partially around an interior of the container, positioning the bottom blank to form a closed bottom of the container engaged with the body, positioning the at least one barrier blank in the interior of the container, and positioning the dispenser blank to form a dispenser member rotatably positioned in the interior of the container such that the dispenser opening can be selectively rotationally aligned with the access opening in the at least one barrier member to provide access to the interior of the container.
Those skilled in the art will appreciate the above-stated advantages and other advantages and benefits of various additional embodiments reading the following detailed description of the embodiments with reference to the below-listed drawing figures.
According to common practice, the various features of the drawings discussed below are not necessarily drawn to scale. Dimensions of various features and elements in the drawings may be expanded or reduced to more clearly illustrate the embodiments of the disclosure.
Corresponding parts are designated by corresponding reference numbers throughout the drawings.
Containers according to the present disclosure can accommodate articles of numerous different shapes. For the purpose of illustration and not for the purpose of limiting the scope of the disclosure, the following detailed description describes articles such as flowable products or materials, e.g., granular materials/materials with a relatively small particle size, such as flowable food products. In one embodiment, articles described herein can be flowable products such as, e.g., granulated sugar, powdered drink mix (e.g., iced tea mix, sport drink mix, instant coffee, etc.), spices or seasoning, cereal, granola, trail mix, candy, pasta, or any other food product such as liquid or powdered food or beverage products. In other embodiments, the flowable products could be nonfood productions (e.g., detergent, cat litter, etc.) without departing from the disclosure.
In this specification, the terms “lower,” “bottom,” “upper,” and “top” indicate orientations determined in relation to fully erected and upright containers. As described herein, containers can be formed from blanks by overlapping multiple panels, portions, and/or end flaps. Such panels, portions and/or end flaps may be designated herein in terms relative to one another, e.g., “first”, “second”, “third”, etc., in sequential or non-sequential reference, without departing from the disclosure.
Referring to
As shown, the body blank 203 can have a longitudinal axis L1 and a lateral axis L2. In some embodiments, the axes L1, L2 can be transposed. In the illustrated embodiment, the body blank 203 can have a generally rectangular configuration with a pair of opposite lateral free edges 207, 209 and a pair of opposite longitudinal free edges 211, 213 extending from a respective endpoint of the free edge 207 to a respective endpoint of the free edge 209.
The body blank 203 and body 205 formed therefrom can also include a central portion 215, an upper marginal portion 217, and lower marginal portion 219.
In some embodiments, the body blank 203 can be comprised of one or more paperboard materials made predominantly from cellulose fibers or paper fibers. The material may be provided in the form of a continuous web or may be provided as individual sheets of material. The paperboard material may be a single ply or multi ply material and may be a laminate comprising one or more reinforcing, moisture resistant non-cellulosic layers of materials such as films and coatings, metal foil, etc. The paperboard material may be coated, printed, embossed, etc. and may comprise fillers, pigments, binders and other additives as known in the art. In some embodiments, the paperboard material can be devoid of polymeric and/or metallic materials.
Turning to
The barrier blank 303 and the barrier member 305 formed therefrom can have the longitudinal axis L1 and the lateral axis L2, and can include a central portion 307 and a marginal portion 309 extending to the peripheral edges of the barrier blank 303. In some embodiments, the marginal portion 309 of the barrier blank 303 can be at least partially foldably connected to the central portion 307 at one or more lines of weakening, e.g., fold lines. In other embodiments, one or more foldable connections between the marginal portion 309 of the blank 303 and the central portion 307 of the blank 303 can be formed upon formation of the barrier member 305.
In the illustrated embodiment, the barrier blank 303 and barrier member 305 formed therefrom can include access features for facilitating access to one or more features of the interior 107 of the container 105 and that include at least an access panel 311 at least partially defined by a generally continuous edge 313 of the central portion 307 of the blank 303/member 305.
The access panel 311 can be positioned generally abutting the central portion 307 of the barrier blank 303 and barrier member 305 formed therefrom and can be separately connected thereto such that the access panel 311 can be at least partially separated from the central portion 307 to expose an access opening 315 (
In the illustrated embodiment, the access panel 311 can have a configuration that is complementary to that of the edge 313 having a generally triangular configuration with rounded corners.
It will be understood that the barrier blank 303/barrier member 305 and associated features can have a different configuration without departing from the disclosure.
For example,
The blank 303A and barrier member 305A can also have an access panel 311A that is separably connected to the remainder of the blank 303A/barrier member 305A to expose an access opening 315A (
Turning to
The blank 303B and barrier member 305B can also have an access panel 311B that is separably connected to the remainder of the blank 303B/barrier member 305B to expose an access opening 315B at least partially defined by a generally continuous edge 313B having a generally curved segment 313e, a pair of generally oblique segments 313f, 313g extending inwardly from respective endpoints of the segment 313e, and generally longitudinal segment 313h extending from an endpoint of the segment 313f to an endpoint of the segment 313g.
Turning to
As shown, the dispenser blank 403 and the dispenser member 405 formed therefrom can have the longitudinal axis L1 and the lateral axis L2, and can include a central portion 407 and a marginal portion 409 extending to the peripheral edges of the dispenser blank 403. The blank 403 can have a generally circular configuration, though can have a different profile without departing from the disclosure.
In some embodiments, the marginal portion 409 of the dispenser blank 403 can be at least partially foldably connected to the central portion 407 at a generally rounded rectangular/elliptical fold line. In other embodiments, one or more foldable connections between the marginal portion 409 of the dispenser blank 403 and the central portion 407 of the dispenser blank 403 can be formed upon formation of the dispenser member 405, as described further herein.
The dispenser blank 403 and dispenser member 405 formed therefrom can also include dispenser features for facilitating controlled or metered egress of one or more articles from the interior 107 of the container 105 to an external environment, as described further herein.
In the illustrated embodiment, the dispenser features can include a first dispenser opening 411 at least partially defined by a generally continuous edge 413 having a configuration generally similar to the generally continuous edge 313 of the barrier blank 303/barrier member 305, e.g., a rounded triangular configuration, though the dispenser opening can have a different configuration without departing from the disclosure.
As shown, the dispenser features of the dispenser blank 403/dispenser member 405 can also include a plurality of openings 415 arranged, in aggregate, in a generally rounded rectangular configuration to form a second dispenser opening 417. In this regard, each individual opening 415 can be generally smaller than the aggregate dispenser opening 407 to provide finer control over egress of one or more articles from the interior 107 of the container 105, as described further herein.
The dispenser blank 403 and dispenser member 405 formed therefrom can also include engagement features for facilitating movement of the dispenser member 405 relative to the remainder of the container 105. In this regard, the engagement features can be portions of the dispenser member 405 that are capable of being grasped, pinched, otherwise contacted, etc. by a user.
In the illustrated embodiment, the engagement features can include a pair of protrusions 419 (broadly, respective “first protrusion” and “second protrusion”) spaced apart from one another and extending upwardly from the central portion 407 of the dispenser blank 403/dispenser member 405. Though the protrusions 419 may be formed upon formation of the dispenser member 405 from the dispenser blank 403, they are illustrated schematically on the blank 403 in dashed lines which, in some embodiments, can correspond to lines of weakening to facilitate formation of the protrusions 419. While the protrusions 419 are illustrated as having generally rounded rectangular profile, it will be understood that the engagement features can have a different configuration without departing from the disclosure.
In some embodiments, the dispenser blank 403 and dispenser member 405 formed therefrom can be formed from a composite material, e.g., a material comprised of cellulosic fibers that can be molded into a desired configuration. In some embodiments, the dispenser blank 403 and dispenser member 405 formed therefrom can incorporate one or more polymeric materials, such as plastic. In some embodiments, the dispenser blank 403 and dispenser member 405 formed therefrom can be devoid of polymeric materials.
It will be understood that the dispenser blank 403/dispenser member 405 and associated features can have a different configuration without departing from the disclosure.
For example,
The blank 403A and dispenser member 405A can also have a dispenser opening 411A formed by a generally continuous edge 413A that has a configuration generally complementary to that of the generally continuous edge 313A of the barrier blank 303A/barrier member 305A, e.g., so as to have a generally longitudinal segment 413a, a pair of generally curved segments 413b, 413c extending inwardly from respective endpoints of the segment 413a, and a generally longitudinal segment 413d extending from an endpoint of the segment 413b to an endpoint of the segment 413c.
Turning to
The blank 403B and dispenser member 405B can also have a dispenser opening 411B formed by a generally continuous edge 413B that has a configuration generally complementary to that of the generally continuous edge 313B of the barrier blank 303B/barrier member 305B, e.g., having a generally curved segment 413e, a pair of generally oblique segments 413f, 413g extending inwardly from respective endpoints of the segment 413e, and generally longitudinal segment 413h extending from an endpoint of the segment 413f to an endpoint of the segment 413g.
In addition, the engagement features of the dispenser blank 403A and dispenser member 405B formed therefrom can include a single protrusion 419B having an elongate and generally rounded rectangular profile. As shown, the protrusion 419B can have a length in the longitudinal direction L1 that is generally longer than that of the protrusions 419 described above.
Turning to
As shown, the bottom blank 503 can the longitudinal axis L1 and the lateral axis L2, a central portion 507, and a marginal portion 509 extending to the peripheral edges of the bottom blank 503. In the illustrated embodiment, the marginal portion 509 can be at least partially foldably connected to the central portion 507 at a generally rounded rectangular/elliptical fold line, though the blank 503 can be devoid of such fold line without departing from the disclosure.
Turning to
The body blank 203 can be positioned to extend at least partially around an interior 107 of the container 105. In one embodiment, the body blank 203 can be at least partially bent, curved, folded, etc., into a generally circular cross-section, with portions of the body blank 203 proximate the free edges 207, 209 at least partially overlapped to form a seam arrangement, which can be maintained with a strip of adhesive tape or other closure feature. In some embodiments, the free edges 207, 209 of the blank 203 can be brought into generally edge-to-edge contact.
In some embodiments, the overlapping/meeting portions of the body blank 203 can be joined, for example, with an adhesive such as glue, with an adhesive coated tape or substrate, and/or through another method of joining such as ultrasonic welding, RF welding, interfering locking arrangements, etc.
As described above, in some embodiments, the body 205 of the container 105 can be formed into a different cross-sectional configuration, e.g., circular, elliptical, triangular, rectangular, square, pentagonal, hexagonal, heptagonal, octagonal, etc., including rounded or curved corner variations thereof.
The closed bottom 111 of the container 105 can be formed, according to the illustrated embodiment, by positioning the bottom blank 503 in the interior 507 of the container 105, with the central portion 507 of the bottom blank 503 positioned in generally perpendicular relation with body 205 of the container 105 so as to form a bottom panel 511 of the container 105.
The marginal portion 509 of the bottom blank 503/bottom panel 511 can be bent or folded downwardly relative to the central portion 507 of the blank 503/bottom panel 511 and attached, e.g., adhered with an adhesive such as glue, welded, or otherwise attached, to the interior surface of the container body 205.
Articles A can be inserted into the interior 107 of the container 105 upon formation of the bottom 111 thereof. As described herein, articles A can be flowable products or materials, e.g., granular materials/materials with a relatively small particle size, such as flowable food products, though the articles A can be other products without departing from the disclosure.
It will be understood that, in some embodiments, one or more top portions of the container 105 can be closed prior to formation of the closed bottom 111 of the container 105 such that the interior 107 of the container 105 can be filled with the container 105 in an inverted orientation, e.g., prior to formation of the closed bottom 111.
In some embodiments, following loading of articles A into the interior 107 of the container 105, the marginal portion 309 of the barrier blank 303 can be folded or bent at least partially upwardly or downwardly relative to the central portion 307 of the barrier blank 303 to form the barrier member 305, with the marginal portion 309 positioned for attachment to one or more interior surfaces of the container body 205.
The barrier member 305, as shown, can be positioned in the interior 107 of the container at a selected depth below the upper edge of the body 205 of the container 105. The barrier member 305 can thus be arranged in generally perpendicular relation with the body 205, with the marginal portion 309 thereof attached, e.g., adhered with an adhesive such as glue, welded, or otherwise attached, to the container body 205. In some embodiments, a portion of the barrier member 305 can be at least partially clamped or held between the interior surface of the container body 205 and one or more rim or frame elements associated with a top portion of the container 105.
With continued reference to
The marginal portion 409 of the dispenser blank 403 can be positioned in at least partial upright relation to the central portion 407 of the dispenser blank 403 to form the dispenser member 405 of the container 105.
The formed dispenser member 405 can be inserted into the interior 107 of the container 105 a selected distance below the top edge of the container 105 so as to be positioned for engagement with the top marginal portion 217 of the body 205 of the container 105 that has been curled inwardly toward the interior 107 of the container 105.
In this regard, the marginal portion 409 of the dispenser member 405 can be positioned between the top marginal portion 217 of the body 205 of the container 105 and the central portion 215 of the body 205 of the container 105.
Accordingly, the dispenser member 405 can be generally free to rotate within the interior 107 of the container 105. In some embodiments, the central portion 407 of the dispenser member 405 can be positioned in at least partial face-to-face contact with the central portion 307 of the barrier member 305, and can at least partially slide therealong upon rotation of the dispenser member 405. In other embodiments, the dispenser member 405 can be arranged at least partially suspended above the central portion 307 of the barrier member 305.
Upon obtaining the formed container 105, a user can grasp or pinch, e.g., between one or more of his or her fingers, the protrusions 419 and apply a rotational force to the dispenser member 405 causing the dispenser member 405 to rotate in a first rotational direction R1 (e.g., clockwise) or a second rotational direction R2 (e.g., counterclockwise) about a vertical axis that is perpendicular to each of the axes L1, L2 and extending along the height of the container 105.
As described above, such rotation of the dispenser member 405 can include sliding the central portion 407 of the dispenser member 405 at least partially along the central portion 307 of the barrier member 305 and/or sliding the marginal portion 409 of the dispenser member 405 at least partially along the central portion 215 and/or top marginal portion 217 of the body 205 of the container 105.
The dispenser member 405 is thus rotationally positionable at a user at a plurality of rotational positions relative to the remainder of the container 105.
In one arrangement, as shown in
In such an arrangement, with the dispenser opening 411 at least partially aligned with the access opening 315 therebelow, the container can be at least partially tilted or inverted to allow article(s) A from the interior 107 of the container to flow out of the aligned openings 411, 315.
In another arrangement, as shown in
In still other arrangements, as shown in
Such selective rotation of the dispenser member 405 of the container 105 by a user provides the container 105 with a selectively openable and selectively closeable configuration in which access to article(s) A in the interior 107 of the container 105 can be conveniently provided by a selective partial turn of the dispenser member 405, and such that closure of the container 105 can be provided by an additional partial turn of the dispenser member 405.
The aforementioned arrangement provides both ease of access and closure, e.g., to maintain freshness, to avoid spillage or spoilage, etc. In some embodiments, one or more portions of the container 105 can be provided with further features to facilitate convenient opening and closure of the container 105. For example, in some embodiments, visual indicia, e.g., lettering, words, numbers, colors, etc., can be provided on different portions of the barrier member 305, e.g., the access panel 311 and the remainder thereof, to allow ready visual inspection of the open or closed state of the container 105 through one or both of the dispenser openings 411, 417.
With additional reference to
In this regard, the container 105A provides similar functionality and advantages to those described above with regard to the container 105, e.g., such that a user can engage the protrusions 419 of the dispenser member 405A to rotate the dispenser member 405A to selected rotational positions that either align the dispenser opening 411A (broadly, “first rotational position” relative to the barrier member 305A) with the access panel 311A/access opening 315A to allow articles in the interior of the container 105A to flow through the aligned openings 411A/315A, or selected rotational positions in which the dispenser opening 411A is not aligned with or offset from the access panel 311A/access opening 315A (broadly, “second rotational position” relative to the barrier member 305A) to provide a closed top configuration of the container 105A.
With additional reference to
In this regard, the container 105B provides similar functionality and advantages to those described above with regard to the containers 105, 105A, e.g., such that a user can engage the protrusion 419B of the dispenser member 405B to rotate the dispenser member 405B to selected rotational positions that either align the dispenser opening 411B with the access panel 311B/access opening 315B to allow articles in the interior of the container 105B to flow through the aligned openings 411B/315B, or selected rotational positions in which the dispenser opening 411B is not aligned with or offset from the access panel 311B/access opening 315B (broadly, “second rotational position” relative to the barrier member 305B) to provide a closed top configuration of the container 105B.
In some embodiments, one or both portions of the containers 105, 105A, 105B (e.g., respective bodies, dispenser members, and/or bottom panels thereof) can be formed of a pulp fiber material. In some embodiments, one or more portions of the containers 105, 105A, 105B can be free from plastic materials. In some embodiments, one or more portions of the containers 105, 105A, 105B can be formed of a material that includes from about 95% to about 100% of pulp fibers, such as softwood pulp fibers, optionally virgin softwood pulp fibers. In some embodiments, one or more portions of the containers 105, 105A, 105B can be formed of a material that includes about 98% to about 100% of pulp fibers. Examples of such pulp fiber materials which have been developed for molding applications such as molded trays and blisters, shaped or embossed boxes, etc. are produced e.g. at Billerud Gruvon of Gums, Sweden and sold as Billerud FibreForm® contact formable paper. A similar formable paper material is sold as Advantage Formable by Mondi of Surrey, United Kingdom.
The blanks according to the present disclosure can be, for example, formed from coated paperboard and similar materials. For example, the interior and/or exterior sides of the blanks can be coated with a clay coating. The clay coating may then be printed over with product, advertising, price coding, and other information or images. The blanks may then be coated with a varnish to protect any information printed on the blank. The blanks may also be coated with, for example, a moisture barrier layer, on either or both sides of the blanks. In accordance with the above-described embodiments, the blank may be constructed of paperboard of a caliper such that it is heavier and more rigid than ordinary paper. The blanks can also be constructed of other materials, such as cardboard, hard paper, or any other material having properties suitable for enabling the containers to function at least generally as described above. The blanks can also be laminated to or coated with one or more sheet-like materials at selected panels or panel sections.
In accordance with the above-described embodiments of the present disclosure, a fold line can be any substantially linear, although not necessarily straight, form of weakening that facilitates folding therealong. More specifically, but not for the purpose of narrowing the scope of the present disclosure, fold lines include: a score line, such as lines formed with a blunt scoring knife, or the like, which creates a crushed portion in the material along the desired line of weakness; a cut that extends partially into a material along the desired line of weakness, and/or a series of cuts that extend partially into and/or completely through the material along the desired line of weakness; and various combinations of these features.
As an example, a tear line can include: a slit that extends partially into the material along the desired line of weakness, and/or a series of spaced apart slits that extend partially into and/or completely through the material along the desired line of weakness, or various combinations of these features. As a more specific example, one type of tear line is in the form of a series of spaced apart slits that extend completely through the material, with adjacent slits being spaced apart slightly so that a nick (e.g., a small somewhat bridging-like piece of the material) is defined between the adjacent slits for typically temporarily connecting the material across the tear line. The nicks are broken during tearing along the tear line. The nicks typically are a relatively small percentage of the tear line, and alternatively the nicks can be omitted from or torn in a tear line such that the tear line is a continuous cut line. That is, it is within the scope of the present disclosure for each of the spaced apart slits to be replaced with a continuous slit, a continuous score, or the like. For example, a cut line can be a continuous slit or could be wider than a slit without departing from the present disclosure. Also, a tear line can be a series of cut scores passing completely, or partially, through the material, that are separated by nicks.
The term “glue” is intended to encompass all manner of adhesives commonly used to secure container panels or portions in place.
The foregoing description of the disclosure illustrates and describes various exemplary embodiments. Various additions, modifications, changes, etc., could be made to the exemplary embodiments without departing from the spirit and scope of the disclosure. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. Additionally, the disclosure shows and describes only selected embodiments of the disclosure, but the disclosure is capable of use in various other combinations, modifications, and environments and is capable of changes or modifications within the scope of the inventive concept as expressed herein, commensurate with the above teachings, and/or within the skill or knowledge of the relevant art. Furthermore, certain features and characteristics of each embodiment may be selectively interchanged and applied to other illustrated and non-illustrated embodiments of the disclosure.
This application claims the benefit of U.S. Provisional Patent Application No. 63/438,928, filed on Jan. 13, 2023.
Number | Date | Country | |
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63438928 | Jan 2023 | US |