Document WO2005097611 discloses a container comprising a pallet and a sidewall having an open base and an open top to be placed on top of the pallet in order to prevent workers from lifting the container at the sidewall manually. The sidewall defines an internal space for storage of at least one item (object). The sidewall with open base can be placed on top of a loaded pallet after loading. The sidewall is placed on the pallet with the outer edge of the sidewall being inside the peripheral edge of the top of the pallet. In this way a gap is formed outside the sidewall between sidewall and outer edge of the pallet to prevent the sidewall from falling down the pallet. However, this required gap reduces the available loading area of the pallet. The loaded items (or objects) inside the pallet are placed directly onto the pallet. The risk of slippage of loaded objects during transport depends on the friction coefficient between objects and pallet surface and on the friction coefficient between the objects itself, which does not prevent slippage in case of severe side impacts on pallet and/or sidewall during transport.
The subject innovation relates to a container with a sidewall removable fixed attached to a pallet, to a method to attach the sidewall on top of the pallet as well as to the sidewall and the pallet.
The subject innovation may provide a container, where the available loading space is increased and the risk of slippage of loaded objects is reduced.
A container according to the subject innovation may comprise a pallet and a closable sidewall with an open base to be placed on top of the pallet defining an internal space for loading at least one object, where at least the pallet comprises at least one first connection mean suitable to removable attach the sidewall on top of the pallet, preferably the sidewall comprises at least a first side, a second side and a third side. A fixed connection between sidewall and pallet protects the objects loaded to the internal space of the container from side impacts. Non-fixed sidewalls would move in case of side impacts and transfer the side impacts directly to the loaded objects. Additionally, fixed sidewalls cannot slip on and/or from the pallet itself. Therefore, fixed sidewalls can be put directly onto the edge of the pallet, because there is no need for a security gap between the sidewall and the outer edge of the pallet due to eventually slipping sidewalls. The risk of slippage of objects is at least significantly reduced by the fixed sidewall. Subsequently, the top of the pallet can be made of any material not limited to materials with a high friction coefficient in order to minimize slippage of objects as the case would be for non-fixed sidewalls. Preferably the sidewall comprises at least a first, a second and a third side. Such sidewalls for example may be triangular sidewalls with three sides, rectangular sidewalls with four sides, pentagonal sidewalls with five sides, hexagonal sidewalls with six sides, octagonal sidewalls with eight sides etc.
The term “attach” denotes any removable fixed connection. The term “closable” denotes any sidewall, which can be either a single piece sidewall already closed or to be closed via suitable closing means or a sidewall comprising two or more sides which can be attached to each other in order to form a closed sidewalls after closing the closing means. The closable sidewall can be closed before putting the sidewall on top of the pallet or can be closed after putting the sides of the sidewall on top of the pallet. The closing means can be any suitable closing means known by skilled people, e.g., clips, flaps, pins, bolts anchors, clamps, clips, mounting links and hooks to achieve a closed sidewall. Skilled people may choose other closing means within the scope of the subject innovation. The term “removable” denotes the possibility to fix the sidewall before or after loading the items to the pallet and detach the sidewall from the pallet. The advantage of a removable connection between pallet and sidewall is the possibility to replace pallet and/or sidewall separately from each other in case of damage of pallet and/or sidewall saving replacement (maintenance) costs and/or to be able to de-load the pallet from any side. The term “pallet” denotes any kind of pallets, preferably pallets suitable to be moved and/or transported with forklifts. This could be standard pallets, any loadable container base plates and/or base plates/pallets with mounted wheels suitable to be transported with a forklift. The term “on top of the pallet” denotes all kinds of suitable positions of the sidewall to define a loadable volume together with the pallet. The term “on top of the pallet” explicitly includes arrangements, where the sidewall is connected to the side faces of the pallet to define a closed loadable volume with the pallet as the base, for example a sidewall attached to the sides of the pallet in a snug fit manner further fastened to the pallet with first connection means such as claps etc.
In an exemplary embodiment, the first connection means comprises flaps, bolts, pins, poles, posts, anchors, clamps, clips, mounting links, hinges, hooks, a carrier frame adapted to the shape of the sidewall and/or springs or combinations thereof. Depending on the process of how to connect the sidewall to the pallet or vice versa, people skilled in the art may choose suitable combinations and/or the required number of first connection means or other first connection means within the scope of the subject innovation. The above listed first connection means enable a fast connection of pallet and at least one sidewall as well as a fast detaching of the sidewall and pallet saving loading and/or maintenance time and therefore saving costs.
In another exemplary embodiment the pallet further comprises at least one carrier means to carry the at least one first connection means, preferably to carry the at least one removable first connection means. The carrier means could be a pre-mounted frame to insert the sidewall attachable to the frame with suitable first connection means, e.g., flaps, bolts, pins, poles, posts, anchors, clamps, clips, mounting links, hinges, hooks or springs. Another carrier means may be suitable arrangements to carry the first connection means in the pallet surface, preferably in case of first connection means comprising bolts, pins, posts, poles etc. the carrier means comprises recesses, preferably recesses with an open base. In another embodiment the first connection means is a hinge inserted in the carrier mean suitable to be placed from a position essentially horizontal to the top of the pallet to a position essentially vertical to the top of the pallet in order to removable fix the sidewall on top of the pallet, preferably in a snug fit manner to enable fast connection and fast detachment of sidewall and pallet.
In another exemplary embodiment, the first connection means is at least one element of the group comprising bolts, pins, poles and/or posts suitable to be removable inserted in a hole as the carrier means to removable (in a removable manner) fix the sidewall on top of the pallet. Again this combination of first connection means and carrier means to carry the first connection means, enables fast connection and fast detachment of sidewall and pallet, preferably in a snug fit manner. People skilled in the art may consider other carrier means fitting together with other first connection means within the scope of the subject innovation.
In a preferred exemplary embodiment, the pallet comprises an array of carrier means to adapt the position of the at least one first connection means to the shape of the sidewall to be placed on top of the pallet. This array could be adapted to connect all different kinds of sidewalls, preferably the sidewall comprises at least a first, a second and a third side. Such sidewalls for example may be triangular sidewalls with three sides, rectangular sidewalls with four sides, pentagonal sidewalls with five sides, hexagonal sidewalls with six sides, octagonal sidewalls with eight sides etc. and/or different sizes of differently shaped sidewalls.
Different objects to be loaded or different purposes of the loaded objects may require different shapes and/or sizes of the sidewall.
The array of carrier means may be an arrangement of rows and columns of carrier means on and/or within the loadable upper side of the pallet and/or on the sides of the pallet to enable the use of a one pallet for at least a large number of different sidewalls.
In another exemplary embodiment, the sidewall of the container is made of a material selected from the group comprising cardboard, treated cardboard and plastics material or combinations thereof. The use of the above listed materials provide an environmental sustainable solution and will decrease the production costs of sidewalls compared to expensive materials such as metal sidewalls or the like. Wrecked material can be recycled and turned back to functional sidewalls or part of the sidewall (first side, second side, third side etc.). These materials still provide a secure locking structure. It is known to skilled people, that the listed materials are water resistant (for example plastic) or can be made water-resistant in case of cardboard or treated cardboard. Furthermore, these materials are RFID (radio frequency identification) compatible in contrast to metal containers or other containers acting as a Faraday cage, where the RFID signal of objects equipped with RFID tags inside the container cannot be detected. Containers made of the claimed materials are furthermore easy to recognize and globally implementable. Such containers still have a light weight and still a load capacity of 300-400 kg. Furthermore, the material is corrosion free, which avoids expensive maintenance procedures.
To further improve (lower) the weight of the container at least one of the sides of the sidewall may comprise at least one opening in order to reduce the weight of the sidewall. The opening may have any shape. Instead of one opening there may be a regular of irregular pattern of openings of the same or different shapes. In one embodiment, the sidewall has a regular pattern of hexagonally shaped openings covering between 30%-50% of the sidewall area. The reduced weight corresponds to the weight of the sidewall area equal to the total area of openings.
In another exemplary embodiment the sidewall comprises at least one second connection means suitable to fit into the at least one first connection means of the pallet to further improve the fastening of the sidewall to the pallet, which further improves the security of the container and its content during transport, e.g., reduced risk of slippage of loaded objects and improved robustness against side impacts.
Sidewalls with second connection means fitting into the first connection means are able to reduce the required mounting time to close attach, a respectively fix the sidewall on the pallet or to fasten the closed sidewall to the pallet.
In a preferred exemplary embodiment, the second connection means is removable fixed to the sidewall to be replaced and used on another sidewall in case of required replacement of the sidewall in case of damaged sidewalls. The same applies to the replacement of sides of the sidewall, where the sides of the sidewall or some sides of the sidewall are removable connected with closing means to form a sidewall.
In another exemplary embodiment, the first connection means comprise a locking means suitable to apply a minimum pressure to be overcome during inserting and/or removal of the second connection means to/from the first connection means. In one exemplary embodiment, the required minimum pressure to insert the second connection means into the first connection means and vice versa prevents an accidental detachment of the sidewalls from the pallet. As an example a spring can be used to apply an adjustable force to the locking means in order to hold the locking means in the original position.
To insert and/or remove the second connection means into the first connection means, this minimum force has to be overcome. People skilled in the art are able to choose a suitable minimum force in order to provide a locking means with secure locking of the sides of the sidewall to the pallet.
In another exemplary embodiment the sidewall is placed on top of the pallet in a snug fit manner before connecting the at least first connection means to fix the sidewall on the pallet or for the fixation of the sidewall to the first connection means, preferably with the second connection means, which could take place be on top of the pallet or on the sides of the pallet. In this case the open base of the sidewall fits to the size of the pallet, where the open base of the sidewall is slightly larger than the upper loadable side of the pallet to snug fit to the sides of the pallet.
In another exemplary embodiment, the container further comprises a cover to close the top of the container, preferably a cover comprising cover sides being adapted to be put over the sidewall in a snug fit manner to either strengthen the robustness of the container and the sidewall of the container and/or to close the loadable volume in order to further secure the objects against the loss of objects during transport and/or to improve the possibility of stacking the container by enhancing its resilience, especially the resilience of the sidewall. The resilience in order to provide a stackable container may be further enhanced by adding supporting posts to the container, for example with a post present in each corner of the sidewall with a suitable lengths, cross section, material, thickness to place a second container on top of the supporting posts.
The subject innovation further relates to a pallet comprising at least one first connection means suitable to be used in a container as claimed in the present invention. The pallet may be commercialized separately to the container.
The subject innovation further relates to a sidewall comprising at least one second connection means suitable to fit to at least a first connection means of a pallet as claimed in our present invention. The sidewall may be commercialized separately to the container.
The subject innovation further relates to a method to form a container, comprising the steps of:
In case of putting a closed sidewall on top of the pallet, the latter step is not required, because the sidewall is already closed. However, the subject innovation enables both procedures: (a) putting the sides of the sidewall on top of the pallet, connecting the sides to the first connection means and closing the sides of the sidewall afterwards to a closed sidewall and (b) closing the sidewall first and putting the closed sidewall on top of the pallet and connecting the sidewall to the pallet via the first connection means. In a preferred embodiment, the application of a required minimum pressure to insert and/or remove the side to/from the pallet, any accidental detachment is prevented.
In an exemplary embodiment of the method, the method further comprises the step of placing the first connection means to a position adapted to the shape of the sidewall, preferably in a suitable position within an array of carrier means carrying the at least one first connection means before putting the sidewall on top of the pallet.
The above discussed embodiments are only examples. Skilled people may consider modifications of said embodiments within the scope of the subject innovation. More details of the subject innovation are shown in the following figures and the detailed description of embodiments.
The fourth side 34 in
The size of pallet 2 and sidewall 3 can be customized and may have any desired length, depth and height. However, containers (pallet+sidewall) adapted to available storage spaces in trucks, trailers, trains, ships and air planes are advantageous, because the effective use of the available space to transport objects decreases the transportation costs and time.
In another embodiment the fourth side 34 can be arranged as a door or a double wing door connected to at least the first side 31 via opening means to hold and open the door or the wings of the double wing door. Correspondingly, a second wing of the double wing door is attached to the third side 33 via opening means to hold and open the door. The opening means can be identical for both first and second wings or may be different depending on the desired opening characteristics. People skilled in the art will select the appropriate opening means for the desired opening characteristics. As an example, the wings may be able to be opened to an opening angle of 90° and/or an opening angle of 270°. The minimum opening angle required to be able to load the complete loadable volume directly is 90°. The maximum opening angle is 270°, when the door wing(s) contact the outside surface of the first and/or the third side. The opening means may provide any maximum opening angle between 90° and 270°. In an alternative embodiment with a single wing door as the fourth side 34, the previously discussed features and limitations are valid also. The opening means may enable the door wings turned to the inside surface of the first and/or third side. The first and second wings of the double wing door as the fourth side 34 comprise closing means. The closing means will further secure the loaded objects within the container from getting lost during transport, because a locked door cannot be opened accidentally. People skilled in the art will chose appropriate closing means in order to lock the door safety. In alternative embodiments there are 2, 34 or more closing means on each door or door wing.
The square shape of the pallet 2 in the
The same is valid for the pallet 2 and the first connection means 412 arranged as post or poles with corresponding carrier means 5 arranged as holes, where the poles or posts 412 are put into the holes 5 to be mounted to the pallet 2 as shown in
The openings 9 shown in
In another embodiment, the sidewall can be collapsed onto the upper side of the pallet in order to be transported in a collapsed status to occupy less transportation space in case of no loaded objects. The collapsed sidewall may be collapsed as a single piece sidewall or may be detached into its sides before collapsing the sidewall 3 onto the pallet 2.
The shown embodiments must not be considered as limitation of the invention. The discussed embodiments are only examples of the present invention. People skilled in the art may consider alternative embodiments of the previously disclosed invention still falling into the scope of this invention.
Number | Date | Country | Kind |
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08022491.8 | Dec 2008 | EP | regional |
Pursuant to 35 U.S.C. §371, this application is the United States National Stage Application of International Patent Application No. PCT/EP2009/009056, filed on Dec. 17, 2009, the contents of which are incorporated by reference as if set forth in their entirety herein, which claims priority to European (EP) Patent Application No. 08 022 491.8, filed Dec. 29, 2008, the contents of which are incorporated by reference as if set forth in their entirety herein.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2009/009056 | 12/17/2009 | WO | 00 | 6/21/2011 |