1. Field of the Disclosure
The present application relates generally to the field of containers and packages for items such as cigarettes.
2. Background
Popular smoking articles such as cigarettes have a substantially cylindrical rod shaped structure and include a charge of smokable material such as shredded tobacco (e.g., cut filler) surrounded by a paper wrapper thereby forming a “tobacco rod.” It has become desirable to manufacture cigarettes having cylindrical filter elements aligned in an end-to-end relationship with the tobacco rod. Typically, filter elements are manufactured from fibrous materials such as cellulose acetate and plug wrap, and are attached to the tobacco rod using a circumscribing tipping material. Such cigarettes having filter elements are referred to as “filter cigarettes.”
Filter cigarettes conventionally have been sold in packages, each package normally containing twenty (20) cigarettes. Typical cigarette packages have a generally rectangular parallelepiped form. One type of popular cigarette package employs a container having the form of a so-called “hard pack,” “crush proof box” or “hinged lid package.” See, for example, U.S. Pat. No. 3,874,581 to Fox et al.; U.S. Pat. No. 3,944,066 to Niepmann; U.S. Pat. No. 4,852,734 to Allen et al.; European Pat. 0392737 to Moeller; U.S. Pub. Pat. App. No. 2008/0230410 to Jones et al.; U.S. Pub. Pat. App. No. 2011/0042249 to Guerrera et al.; U.S. Pub. Pat. App. No. 2010/0248926 to Pipes et al.; and U.S. Pat. No. 5,682,986 to Cobler, each of which is incorporated herein by reference. Another type of popular cigarette package employs a container having the form of the so-called “soft pack.” See, for example, U.S. Pat. No. 3,695,422 to Tripodi; U.S. Pat. No. 4,717,017 to Sprinkel, Jr., et al.; and, U.S. Pat. No. 5,333,729 to Wolfe; each of which is incorporated herein by reference. Both types of cigarette packages are normally packed in cartons also of generally rectangular parallelepiped form.
These conventional cigarette packages are generally configured to maintain the freshness and moisture content of the cigarettes and to protect the cigarettes from adverse environmental conditions that could degrade their freshness and quality. Such conventional cigarette packages typically comprise three separate wrappings: (1) an inner foil liner comprising a metal foil laminated to a paper substrate or a metallized paper which is wrapped about the cigarettes and folded, but not sealed, at the ends of the cigarettes; (2) a “soft” or “hard” paper or paperboard package which is usually imprinted with brand specific information; and (3) an exterior clear overwrap of a heat sealable polymeric film polymeric film which is heat sealed. For example, an exterior clear overwrap is disclosed in U.S. Pat. No. 4,807,745 to Langley et al., which is incorporated herein by reference.
A strip of polymeric material known as a “tear tape” is provided for easy opening of the polymeric overwrap films. Exemplary tear tapes are disclosed in U.S. Pat. No. 4,717,017 to Sprinkel, Jr. et al.; U.S. Pat. No. 4,836,378 to Lephardt; U.S. Pat. No. 5,192,262 to Amendola et al.; U.S. Pat. No. 5,595,803 to May et al.; U.S. Pat. No. 6,363,691 to Flaherty; U.S. Pub. Pat. App. No. 2004/0261361 to Pinchen; and U.S. Pat. No. 7,118,792 to Hewitt et al., each of which is incorporated herein by reference. The tear tape typically is positioned adjacent and parallel to the top edge of the package. One end of the tear tape normally projects slightly from the package as a tab. To open the package, the tab is pulled by the smoker to open the polymeric overwrap. In particular, the projecting tab of the tear tape is pulled to slit the polymeric overwrap along both edges of the tear tape and the polymeric overwrap covering the top of the container is removed.
Such polymeric “tear tapes” may also be tamper-evident. For example, tamper-evident tear tapes are disclosed in U.S. Pub. Pat. App. No. 2007/0130811 to Shevelev et al., U.S. Pat. No. 5,333,729 to Wolfe, U.S. Pat. No. 5,248,031 to Burrows et al., and U.S. Pat. No. 5,139,140 to Burrows et al., each of which is disclosed herein by reference. A tamper-evident label or tear tape is a commonly used label that provides an indication that the label may have been removed. In one form, the tear tape is an adhesive label that can be applied to a substrate that provides visible evidence of the label's removal. For instance, upon the tear tape being removed, the tape leaves behind a residue on the substrate as evidence of its removal. Often the residue forms a text message, such as VOID or OPENED, or may form a repeated pattern, such as a checkerboard pattern. Once removed, even if the tear tape is re-applied to the substrate, the patterned residue or textual message makes it difficult to re-align the removed portion back on the substrate to appear as if the label was never removed. Accordingly, even if re-applied, the tear tape typically provides evidence of its prior removal.
Once a tear tape is removed, the top of the package is then opened, i.e., the foil inner liner is torn open in the case of the soft pack or the hinged lid of the hard pack is pivoted open and a portion of the foil inner liner is removed to expose the ends of the cigarettes contained therein. The smoker then grasps the end, usually the filter end, of a cigarette with his/her fingers to remove it from the package.
Cigarette packages having other tamper-evident features are known in the art. For example, U.S. Pat. No. 4,911,302 to Butler, which is incorporated herein by reference, discloses a tamper-evident pattern disposed between an underside of an overwrap closure and an outer surface layer of an underlying package structure. International Application No. PCT/EP2013/003274, which is incorporated herein by reference, discloses a container having a removable portion, the removable portion positioned on a front of the container. U.S. Patent Application Publication 2014/0305821, which is incorporated herein by reference, discloses a line of weakness formed in the blank for a cigarette package and a tear element disposed between an outer and inner frame.
However, there are a number of potential issues with various conventional tamper-evident cigarette package designs. Some tamper-evident cigarette package designs may lead to increased litter of material (e.g., transparent outer wrappings, peripheral tear tapes, various tear strip designs, etc.). Other cigarette package designs may include tamper-evident features that are formed by manufacturing processes that require expensive tooling and/or greater precision (e.g., processes used to perforate a portion of a paperboard blank).
Various embodiments provide for a box having a lower body portion defining a base, an upper body portion defining a lid, and a tear strip. The base includes a base bottom wall, a base front wall having first base side tabs coupled thereto, and a base rear wall having second base side tabs coupled thereto. The lid includes a lid top wall, a lid front wall having first lid side tabs coupled thereto, and a lid rear wall having second lid side tabs coupled thereto. The tear is adhesively coupled to the base front wall and the lid front wall.
According to a second aspect, a package containing cigarettes may include a box having a lower body portion defining a base, an upper body portion defining a lid, and a tear strip. The base includes a base bottom wall, a base front wall, and a base rear wall. The lid includes a lid top wall, a lid front wall, and a lid rear wall. The tear strip is adhesively coupled to the lid front wall and the base front wall, and an outer surface of the lid and the lower body portion is exposed to be touched by a user.
According to a third aspect, a package containing cigarettes may include a box having a lower body portion defining a base, an upper body portion defining a lid, and a tear strip. The base includes a base bottom wall, a base front wall, and a base rear wall. The lid includes a lid top wall, a lid front wall, and a lid rear wall. The tear strip is adhesively coupled to the base front wall and the lid front wall, and the base rear wall and the lid rear wall may be coupled via an adhesive strip.
Exemplary embodiments of the present application will now be described, way of example only, with reference to the accompanying diagrammatic drawings, in which:
The present disclosure now will be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all aspects of the disclosure are shown. Indeed, the disclosure may be embodied in many different forms and should not be construed as limited to the aspects set forth herein; rather, these aspects are provided so that this disclosure will be thorough and complete, will fully convey the scope of the disclosure to those skilled in the art, and will satisfy applicable legal requirements. Like numbers refer to like elements throughout. As used in this specification and the claims, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise.
Referring to
Referring now to
Referring still to
As also shown in
When the lid 12 of the outer case 11 is in the closed configuration, the inner surfaces of the second lid side tabs 28 and the lid front wall 24 may engage outer surfaces of the inner case. Further, bottom portions of the first lid side tabs 26, the second lid side tabs 28, and the lid front wall 24 may engage top portions of the first base side tabs 34, the second base side tabs 36, and the base front wall 30.
According to an exemplary embodiment, the lid front wall 24 and the base front wall 30 are coupled together via a tear strip 38. The tear strip 38 may be configured in the manner shown in
Once the outer case 11 is in a folded form—with the tear strip 38 in place and the lid rear wall 20 and the base rear wall 18 coupled together via an adhesive joint—the outer case 11 may generally be in the form of a parallelepiped (e.g., a rectangular box). Although an adhesive joint is shown as coupling the lid rear wall 20 and the base rear wall 18, a blank for an outer case may be configured in other ways such that an adhesive joint is used to couple another pair of walls. Also, according to other embodiments, various walls of an outer case may be coupled using fasteners (e.g., staples, etc.) or in any other suitable way.
According to an exemplary embodiment, when the outer case 11 is in folded form, the tear strip 38 may be tamper-evident. “Tamper-evident” refers to an element or feature used to indicate the existence or non-existence of unauthorized or prior access of a product. Thus, the tear strip 38 may be used to indicate the existence or non-existence of unauthorized access of the package 10 containing cigarettes. For example, the package 10 may be generally sold with the tear strip 38 coupled to the lid front wall 24 and the base front wall 30. If the tear strip 38 is in place and intact, it would indicate to a user that the package 10 has not suffered prior unauthorized access. In contrast, if a user purchases a package 10 in which the tear strip 38 is either out-of-place, or not intact, this would indicate to the user that the package 10 has potentially been tampered with, and the integrity of the cigarettes therein may be compromised. Further, an adhesive joint used to couple a pair of walls of the outer case 11 (e.g., the lid rear wall 20 and the base rear wall 18) may be configured to be tamper-evident. Therefore, if one were to separate or detach two walls coupled together via an adhesive joint, this would indicate to a user that the package 10 has potentially been tampered with.
The tear strip 38 may be configured to be removed from the package 10 in various ways, according to various exemplary embodiments. For example, the tear strip 38 is illustrated in
The tear strips 38 disclosed herein may obviate a need for alternative tamper-evident features, such as a separate, transparent outer wrapping or pull tabs. Advantageously, the tear strip 38 consists of a relatively small amount of recyclable material, compared to a transparent outer wrapping commonly used to seal cigarette containers. A tear strip 38 may be formed as having any suitable thickness and any suitable width. Thus, containers having a tear strip 38 as a tamper-evident feature may contribute to less waste and less litter, compared to other tamper-evident devices.
The tear strips 38 shown in
According to the embodiments shown in
In contrast to the embodiment described above, a tear strip (not shown) similar to the tear strip 38 shown in
Referring still to
According to an exemplary embodiment, the tear strip 38 may include a first end (not shown, but approximately 3-5 mm in length) which is configured to be pulled away from the lid front wall 24 and the base front wall 30. For example, the tear strip 38 may include a middle tear portion 41 sandwiched between upper and lower adhesive portions 39, 43, and the middle tear portion may include a first end configured to be pinched by a user and torn away from outer case 11. According to one exemplary embodiment, the first end of the middle tear portion of the tear strip 38 may extend or hang outwardly past the first lid side tabs 26 and the first base side tabs 34 (proximate the bottom edge of the lid front wall 24 and the upper edge of the base front wall 30). According to another exemplary embodiment, the first end of the middle tear portion of the tear strip 38 may extend proximal to a corner defined between the lid front wall 24 and the base front wall 30 and the first base side tabs 34 and the second base side tabs 36. According to this latter embodiment, a relatively minor section (approximately 3-5 mm) between the lid front wall 24 and the base front wall 30 may be either be coupled together via material of the medium, or left uncoupled. For example, a linear cut may be formed in a blank which falls approximately 3-5 mm short of one end (proximate a corner defined between the lid front wall 24 and the base front wall 30 and the first base side tabs 34 and the second base side tabs 36).
A middle tear strip portion 41 of the tear strip 38 may extend laterally from a first, free-hanging end proximate a left or right side of the lid front wall 24 and the base front wall 30 to a second end opposite the first end. The middle tear strip portion 41 of the tear strip 38 may be configured to tear apart from surrounding portions of the tear strip 38 when pulled therefrom. Further, the middle tear strip portion 41 may be configured to provide a visual indication of removal once it is torn or removed from the outer case 11. For example, the tear strip 38 may be configured such that the word “void” appears either on the outer case 11 or the tear strip 38 once a middle tear strip portion 41 is removed therefrom. Also, the tear strip 38 may be configured such that one is able to identify broken edges between a middle tear strip portion 41 and surrounding portions of the tear strip 38. While some methods for providing a tamper-evident tear strip have been disclosed herein, it should be understood that tear strips may be configured in other ways in order to indicate to a user that a package has been tampered with or opened.
According to another exemplary embodiment, a free-hanging first end of the tear strip 38, approximately 3-5 mm in length, may be coupled at one end of the tear strip. A middle tear strip portion 41, which may be sandwiched between upper and lower adhesive portions 39, 43, may also extend from the first end of the tear strip 38 to an opposite side of the front walls 24, 30. Further, the middle tear strip portion 41 may be configured to tear from upper and lower adhesive portions 39, 43, as well as the lid front wall 24 and the base front wall 30, as the first end of the tear strip 38 is pulled away from the lid front wall 24 and the base front wall 30. Once a middle tear strip portion 41 of the tear strip 38 is pulled from the lid front wall 24 and the base front wall 30, the lid 12 may be pivoted about the hinge portion 16 in order to place the outer case 11 into an open configuration. Also, the middle tear strip portion 41 may be discarded appropriately once it is removed from the lid front wall 24 and the base front wall 30.
In order to facilitate the removal of the tear strip 38 (e.g., comprising the material between both weakened portions of the base front wall 30 and the lid front wall 24, and the reinforcing member 37), the reinforcing member 37 may be more narrow than the amount of material defined between the weakened portions of the base front wall 30 and the lid front wall 24. For example, the weakened portion within each of the base front wall 30 and the lid front wall 24 may be provided 1-2 mm above and below the reinforcing member 37. The height of the reinforcing member 37 itself may be any suitable height. For example, according to an exemplary embodiment, a height of the reinforcing member 37 may be approximately 1-3 mm. According to another exemplary embodiment, a height of the reinforcing member 37 may be approximately 3-8 mm.
Referring to
According to the embodiments for a tear strip 38 described herein, removal of the reinforcing member 37 (as shown in
The lid 112 of an outer case 111 of a cigarette package 110 may be coupled to the base 114 via a perforated line 42. When the outer case 111 is in folded form, a height of a rear edge of the second base side tabs 126 may generally correspond to a height of the lid rear wall 120, and a height of a front edge of the first lid side tabs 126 may generally correspond to a height of the lid front wall 124. Similarly, a height of a rear edge of the first base side tabs 134 may generally correspond to a height of the base rear wall 118, and a height of a front edge of the first base side tabs 134 may generally correspond to a height of the base front wall 130. As shown, the base front wall 130 may be shorter than the base rear wall 118, and the lid rear wall 120 may be shorter than the lid front wall 124. Thus, when the outer case 111 is in folded form, the perforated line 42 may extend downwardly from the base rear wall 118 and the lid rear wall 120 to the lid front wall 124 and the base front wall 130.
According to an exemplary embodiment, the perforated line 42 is formed having three generally linear portions (e.g., a horizontal front portion which is provided between two downwardly angled side portions). The perforated line 42 may be formed in any suitable way. For example, the perforated line 42 may be formed by punching a series of holes (e.g., perforations) through a blank for the outer case 111, which are arranged linearly along the lid front wall 124 and the base front wall 130, as well as the first lid side tabs 126 and the first base side tabs 134. The holes comprising the perforated line 42 may have any suitable size, and consecutive holes may be spaced apart any suitable distance.
The perforated line 42 shown in
According to an exemplary embodiment, the lid 212 of the outer case 211 of a cigarette package 210 may be coupled to the base 214 via a perforated line 44. Unlike the perforated line 42 shown in
According to an exemplary embodiment, the lid 312 of the outer case 311 of the cigarette package 310 may be coupled to the base 314 via a pair of tear-away portions 46 (e.g., tear-away strips, perforated tear strips, etc.) positioned on left and right sides thereof. For example, the first lid side tabs 326 may be coupled to the first base side tabs 334 via the tear-away portions 46. According to this exemplary embodiment, the lid front wall 324 and the base front wall 330 may be separated by forming a cut therebetween. Similar to the outer cases, 11, 111, and 211, the lid front wall 324 may be taller than the lid rear wall 320. Thus, when the outer case 311 is in folded form, the tear-away portions 46 may extend downwardly from rear to front.
As shown in
The tear-away portions described herein are configured to be tamper-evident. That is, the tear-away portions 46 may be used to indicate the existence or non-existence of unauthorized access of the package 310 containing cigarettes. For example, the package 310 may be generally sold with the lid front wall 324, the base front wall 330, the first lid side tabs 326, and the first base side tabs 334 coupled together via the tear-away portions 46. If the tear-away portions 46 are intact, it would indicate to a user that the package 310 has not suffered prior unauthorized access. In contrast, if a user purchases a package 310 in which the tear-away portions 46 are torn or broken open, this would indicate to the user that the package 310 has potentially been tampered with, and the integrity of the cigarettes therein may be compromised. Further, an adhesive joint used to couple a pair of walls of the outer case 311 (e.g., the lid rear walls 320 and the base rear wall 318) may be configured to be tamper-evident. Therefore, if one were to separate or detach two walls coupled together via an adhesive joint, this would indicate to a user that the package 310 has potentially been tampered with.
Advantageously, the tamper-evident features of the packages 10, 110, 210, 310 described herein (e.g., the tear strip 38, the perforated line 42, the perforated line 44, and tear-away portions 46) may be intact while an outer surface of the outer cases 11, 111, 211, 311 is left exposed (e.g., uncovered). That is, an outer surface of the outer cases 11, 111, 211, 311 may be touched by a user while the tamper-evident features described herein are in place and intact. For example, the packages 10, 110, 210, 310 may be tamper-evident without an outer polymeric film being wrapped around the outer cases 11, 111, 211, 311. As a result, the packages 10, 110, 210, 310 may result in reduced waste. Further, the tobacco products contained within the packages 10, 110, 210, 310 may be more readily accessible.
Referring to
As utilized herein, the terms “approximately,” “about,” “substantially,” “essentially,” and similar terms are intended to have a broad meaning in harmony with the common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. It should be understood by those of skill in the art who review this disclosure that these terms are intended to allow a description of certain features described and claimed without restricting the scope of these features to the precise numerical ranges provided. Accordingly, these terms should be interpreted as indicating that insubstantial or inconsequential modifications or alterations of the subject matter described and claimed are considered to be within the scope of the disclosure as recited in the appended claims.
It should be noted that the term “exemplary” as used herein to describe various embodiments is intended to indicate that such embodiments are possible examples, representations, and/or illustrations of possible embodiments (and such term is not intended to connote that such embodiments are necessarily extraordinary or superlative examples).
The terms “coupled,” “connected,” and the like as used herein mean the joining of two members directly or indirectly to one another. Such joining may be stationary (e.g., permanent) or moveable (e.g., removable or releasable). Such joining may be achieved with the two members or the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional intermediate members being attached to one another.
References herein to the positions of elements (e.g., “top,” “bottom,” “above,” “below,” etc.) are merely used to describe the orientation of various elements in the FIGURES. It should be noted that the orientation of various elements may differ according to other exemplary embodiments, and that such variations are intended to be encompassed by the present disclosure.
It is important to note that the construction and arrangement of the outer case 11 as shown in the various exemplary embodiments is illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, manufacturing processes, etc.) without materially departing from the novel teachings and advantages of the subject matter described herein. For example, elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes and omissions may also be made in the design, operating conditions and arrangement of the various exemplary embodiments without departing from the scope of the present disclosure.