The present invention relates to the field of containers, in particular, to containers having locking mechanisms for preventing unauthorized access to contents of the containers.
It is common to use clear hinged containers to transport and package fresh and chilled foods, such as fruit, for selling to consumers. The containers allow the food to be transported with less damage, such as bruising, and provide convenient packaging for consumers who are purchasing the food.
However, the closing mechanisms on prior art containers can be easily opened. As a result, consumers can easily open the containers in the store prior to sale allowing them to sample the food without buying it and in some instances damaging the food such that it cannot be sold and has to be thrown away. Furthermore, the lack of a tight fitting closing or locking mechanism could allow the lid of a container to easily separate from its base during distribution and transportation allowing its contents to spill out damaging the food and ultimately having to be thrown out resulting in lost revenues for the grower.
Consequently, a container is needed that has an improved locking mechanism that can be easily closed by food packers/processors, either by hand or by automatic filling/closing machinery, yet be difficult for consumers to easily open prior to purchase and prevents the lid from separating from the base during transportation.
In one embodiment a container for packaging food for transporting and selling to consumers is provided. The container includes a base having a pair of inwardly recessed pockets for capturing a pair of extending latching portions on a lid. The pair of extending latching portions has concave grooves allowing the extending latching portions to flex inwards from an initial position for insertion into the pair of inwardly recessed pockets. When the pair of extending latching portions are inserted into the pair of inwardly recessed pockets, the pair of extending latching portions expand back to their initial position and protrusions within the pair of inwardly recessed pockets retain the pair of extending latching portions, creating a tight fit and preventing the lid of the container from being easily disengaged from the base of the container during transport or prior to sale.
In another embodiment, the container may only have one locking mechanism or may have more than two locking mechanisms. In other words, the base may have one or more than two inwardly recessed pockets for capturing the one or more than two extending latching portions on the lid.
The foregoing, together with other features and advantages of the present invention, will become more apparent when referring to the following specification, claims and accompanying drawings.
Various features of the present invention will be better understood from the following detailed description of an exemplary embodiment of the invention, taken in conjunction with the accompanying drawings in which like reference numerals refer to like parts.
The following detailed description is of the best currently contemplated modes of carrying out the invention. The description is not to be taken in a limiting sense, but is made merely for the purpose of illustrating the general principles of the invention, since the scope of the invention is best defined by the appended claims.
In the following description, certain terminology is used to describe certain features of one or more embodiments of the invention. The term “container” refers to any type of device for holding objects, including a receptacle, a bin, a box, a carton, a case, and a crate. The term “food” refers to any type of edible substance including all types of fruits and vegetables.
One aspect of the present invention provides a container for packaging food for transporting and selling to consumers. The container includes a base having a pair of inwardly recessed pockets for capturing a pair of extending latching portions on a lid. The pair of extending latching portions has concave grooves allowing the extending latching portions to flex inwards from an initial position for insertion into the pair inwardly recessed pockets. When the pair of extending latching portions are inserted into the pair inwardly recessed pockets, the pair of extending latching portions expand back to their initial position and protrusions within the pair of inwardly recessed pockets retain the pair of extending latching portions creating a tight fit and preventing the lid of the container from being easily disengaged from the base of the container.
The container 100 may include first and second alignment posts for aligning the lid 104 and the base 102 in a closed configuration. (See
The container may also include a pair of side bridges to stabilize the lid 104 when the lid is engaged with the base 102. The pair of side bridges may include extending members 130a and 132a, disposed on the sides of the upper flange 124, and slots 130b and 132b, disposed in the sides of the lower flange 118 for capturing the extending members 130a and 132a. In this manner, when lid 104 is secured to the base 102, extending members 130a and 132a are substantially captured within the slots 130b and 132b preventing the extending members 130a and 132a from slipping out if the lid 104 is pushed into the base 102.
The container may also include a pair of locking mechanisms 134 and 136 to secure the lid 104 to the base 102 and prevent consumers from prematurely or easily opening the container 100 prior to sale, as well as preventing the lid 104 from separating from the base 102 during transportation and spilling and/or damaging its contents. The pair of locking mechanisms may include extending latching portions 134a and 136a which may be received by inwardly recessed pockets 134b and 136b. When engaged, the extending latching portions 134a and 136a and inwardly recessed pockets 134b and 136b snap together, securely holding the lid 104 and base 102 of the container 100 together. Although two locking mechanisms 134 and 136 are shown in
In one embodiment, the extending latching portions 134a and 136a may have lower portions, 133a and 135a respectively, having an elongated oval shaped configuration having a pair of end sections and a pair of side sections, and upper portions, 133b and 135b respectively, having rounded ends and downwardly tapering sides that form slightly rounded edges, 142 and 144, respectively, separated by connecting rings 137 and 139. The edges 142 and 144 allow the extending latching portions 134a and 136a to guide themselves into the inwardly recessed pockets 134b and 136b if the lid 104 and the base 102 are not properly aligned when the lid 104 and the base 102 are manually pinched or roiled or pushed together by automated equipment to lock or engage the lid 104 to the base 102 preventing the requirement of having direct alignment. In other words, the edges 142 and 144 allow automatic correction when automatically or manually closing the container.
The extending latching portions 134a and 136a may further include inner facing notches (or grooves) 138 and 140 and outer facing notches (or grooves, not shown). The grooves allow the side sections of the lower portion of the extending latching portions 134a and 136a to flex inward (from an initial position) allowing the connecting rings 137 and 139 on the extending latching portions 134a and 136a to slip past protrusions 141 and 143 in the inwardly recessed, pockets 134b and 136b. Once the extending latching portions 134a and 136a are captured within the inwardly recessed pockets 134b and 136b, the extending latching portions 134a and 136a expand (or spring) back to their initial position and the extending latching portions 134a and 136a are captured by the protrusions 141 and 143 of the inwardly recessed pockets 134b and 136b, creating a tighter fit and preventing the lid 104 from being easily disengaged from the base 102.
In one embodiment, the base 102 may include a first plurality of ventilations apertures 126a, 126b, and 126c (as well as three additional apertures not shown on the opposite side of the base of the container) and the lid 104 may include a second plurality of ventilation apertures 128a, 128b, and 128c (as well as three additional apertures not shown on the opposite side of the lid of the container) for allowing moisture to escape the container 100 and allow air to flow through. It should be noted that the base 102 and lid 104 may have more than or less than six ventilation apertures or may not include any ventilation apertures at all.
The container 100 may be stiffened by including one or more strengtheners, such as an array of ribs 146, that extend in a generally upwardly direction from the bottom 108 of the base 102 to the lower flange 118, to increase the rigidity of the container 100. The ribs 146 may be formed integrally with the container 100. Each wall 110, 112, 114 and 116 may have at least one rib 146, which at least partially traverses an external surface thereof. The ribs 146 are generally parallel to one another.
It will be apparent that in closing lid 104 onto base 102, the alignment posts 120 and 122 disposed about the portions of base 102 and lid 104 immediately adjacent to the hinge 106 will be the first to engage as the lid 104 is closed. As the act of closing the lid 104 continues, the side bridges 130 and 132 are engaged. As described above, applying further closing pressure causes the extending latching portions 134a and 136a to flex inward allowing them to fit into the inwardly recessed pockets 134b and 136b.
When the container 100 is in the closed configuration (See
In one embodiment, the container 100 is made of Polyethylene Therephthalate (PET).
Also shown in
The lid 404 is connected to the base 402 via a hinge 416 (as shown in
The side bridges are utilized to stabilize the lid 404 and maintain ventilation gaps (described above) when the lid 404 is engaged with the base 402.
The pair of locking mechanisms may include extending latching portions 422a and 424a which are received by inwardly recessed pockets 422b and 424b. As described with reference to
The extending latching portions 422a and 424a may include inner lacing grooves (not shown) and outer facing grooves 426 and 428, one on each side, for causing the extending latching portions 422a and 424a to flex inward (as described above) allowing the extending latching portions 422a and 424a to engage the inwardly recessed pockets 422a and 424a. Once the extending latching portions 422a and 424a are secured within the inwardly recessed pockets 422b and 424b, the extending latching portions 422a and 424a expand (or spring) back to their initial position creating a tighter fit and preventing the lid 404 from being easily disengaged from the base 402.
The extending latching portions 422a and 424a may include edges 430 and 432, respectively, as described above. The edges 430 and 432 allow the extending latching portions 422a and 424a to guide themselves into the inwardly recessed pockets 422a and 424a if the lid 404 and the base 402 are not properly aligned when the lid 404 and the base 402 are pinched, pushed or rolled together to lock or engage the lid 404 to the base 402 preventing the requirement of having direct alignment. In other words, the edges 430 and 432 allow automatic correction when automatically or manually closing the container.
The container 400 may be stiffened further by including one or more strengtheners, such as an array of ribs 434, that extend in a generally upwardly direction from the bottom of the base 402 to the lower flange 436 on the base 402, to increase the rigidity of the container 400. The ribs 434 may be either attached to, or may be formed integrally with, the container 400. Each wall of the container may have at least one rib 434, which at least partially traverses an external surface thereof. The ribs 434 are generally parallel to one another.
The lid 604 is connected to the base 602 via a hinge (not shown). To retain the lid 604 and base 602 in a closed configuration, the container 600 includes first and second alignment posts 616 and 618 (described above), and first and second locking mechanisms 620 and 622 (described above). The lid 602 may have a rectangular configuration with an upwardly extending (or raised) central portion 605.
The container 600 may be stiffened further by including one or more strengthened, such as an array of ribs 634, that extend in a generally upwardly direction from the bottom of the base 602 to a lower flange 636 on the base 602, to increase the rigidity of the container 600. The ribs 634 may be either attached to, or may be formed integrally with, the container 600. Each wall of the container may have at least one rib 634, which at least partially traverses an external surface thereof. The ribs 434 are generally parallel to one another.
The extending latching portion 340 may have a lower portion 333 and an upper portion 335, the lower portion 333 integrally formed into the upper flange 338. The lower portion 333 may have an oval shaped configuration having a pair of end sections and a pair of side sections, and the upper portion 335 having rounded ends and downwardly tapering sides that form a slightly rounded edge 358. The lower portion 333 and the upper portion 335 are separated by a connecting ring 354.
The edge 358 allows the extending latching portion 340 to guide itself into the inwardly recessed pocket 342 if the lid and the base are not properly aligned when the lid and the base are pinched, pushed or rolled together to lock or engage the lid to the base preventing the requirement of having direct alignment.
The extending latching portion 340 further includes an inner facing groove 360 and an outer facing groove (not shown). The grooves allow the end sections of the extending latching portion 340 to flex inward allowing the connecting ring 354 on the extending latching portion 340 to slip past protrusions 344 and 346 of the inwardly recessed pocket 342. Once the extending latching portion 340 is captured within the inwardly recessed pocket 342, the extending latching portion 340 expands (or springs) back to its initial position and the extending latching portion 340 is captured by the protrusions 344 and 346 (described above) of the inwardly recessed pocket 342 creating a tighter fit, by providing negative interference, and preventing the lid 304 from being easily disengaged from the base 302
The extending latching portion 340 is inserted into the inwardly recessed pocket 342 until the upper flange 337 of the container 300 abuts the top of the connecting ring 344 of the inwardly recessed pocket 342. The sides 350 and 352 of the extending latching portion 340 extend downwardly, flaring outwardly, from the upper flange 337, such that the distance between the two sides increases slightly until reaching the connecting ring 354. From the connecting ring 354, the sides 350 and 352 taper inwards creating the upper portion 335 of the extending latching portion 340.
The concave groove 360 extends from the top 362 of the extending latching portion 340 to slightly below the connecting rings 354. The width of the groove 360 increases as it reaches the connecting ring 354. From the connecting ring 354, the bottom 364 of the groove 360 may form a convex dome.
The container 1400 may include first and second alignment posts for aligning the lid 1404 and the base 1402 in a closed configuration. (See
The container may also include a pair of side bridges to stabilize the lid 1404 when the lid is engaged with the base 1402. The pair of side bridges may include extending members 1430a and 1432a, disposed on the sides of the upper flange 1424, and slots 1430b and 1432b, disposed in the sides of the lower flange 1418 for capturing the extending members 1430a and 1432a. In this manner, when lid 1404 is secured to the base 1402, extending members 1430a and 1432a are substantially captured within the slots 1430b and 1432b preventing the extending members 1430a and 1432a from slipping out if the lid 1404 is pushed into the base 1404.
The container may also include a pair of locking mechanisms to secure the lid 1404 to the base 1402 and prevent consumers from prematurely opening the container 1400 in the store, as well as preventing the lid 1404 from separating from the base 1402 during transportation and spilling and/or damaging its contents. The pair of locking mechanisms may include extending latching portions 1434a and 1436a which may be received by inwardly recessed pockets 1434b and 1436b. When engaged, the extending latching portions 1434a and 1436a and inwardly recessed pockets 1434b and 1436b snap together, securely holding the lid 1404 and base 1402 of the container 1400 together. Although two locking mechanisms 1434 and 1436 are shown in
In one embodiment, the extending latching portions 1434a and 1436a may have lower portions, 1433a and 1435a respectively, having an elongated oval shaped configuration having a pair of end sections and a pair of side sections, and upper portions, 1433b and 1435b respectively, having rounded ends and downwardly tapering sides that form slightly rounded edges, 1442 and 1444, respectively, separated by connecting rings 1437 and 1439. The edges 1442 and 1444 allow the extending latching portions 1434a and 1436a to guide themselves into the inwardly recessed pockets 1434b and 1436b if the lid 1404 and the base 1402 are not properly aligned when the lid 1404 and the base 1402 are pinched or rolled together to lock or engage the lid 1404 to the base 1402 preventing the requirement of having direct alignment. In other words, the edges 1442 and 1444 allow automatic correction when automatically or manually closing the container.
The extending latching portions 1434a and 1436a may further include inner facing grooves 1438 and 1440 and outer facing grooves (not shown). The grooves allow the extending latching portions 1434a and 1436a to flex inward allowing the connecting rings 1437 and 1439 on the extending latching portions 1434a and 1436a to slip past protrusions 1441 and 1443 in the inwardly recessed pockets 1434b and 1436b. Once the extending latching portions 1434a and 1436a are captured within the inwardly recessed pockets 1434b and 1436b, the extending latching portions 1434a and 1436a expand (or spring) back to their initial position and the extending latching portions 1434a and 1436a are captured by the protrusions 1441 and 1443 of the inwardly recessed pockets 1434b and 1436b, creating a tighter fit and preventing the lid 1404 from being easily disengaged from the base 1402.
In one embodiment, the lid 1404 may include a first plurality of ventilations apertures 1428a-1428h and the base 1402 may include a second plurality of ventilation apertures 1428a, 1428b, 1428c and 1428d (as well as four additional apertures not shown on the opposite side of the base of the container) for allowing moisture to escape the container 1400 and allow air to flow through. It should be noted that the base 1402 and lid 1404 may have more than or less than six ventilation apertures or may not include any ventilation apertures at all. In one embodiment, the base 1402 may include a plurality of holes 1429 for allowing water to drain from the container.
The container 1400 may be stiffened further by including one or more strengtheners, such as an array of ribs 1446, that extend in a generally upwardly direction from the bottom 1408 of the base 1402 to the lower flange 1418, to increase the rigidity of the container 1400. The ribs 1446 may be either attached to, or may be formed integrally with, the container 1400. Each wall 1410, 1412, 1414 and 1416 may have at least one rib 1446, which at least partially traverses an external surface thereof. The ribs 1446 are generally parallel to one another.
It will be apparent that in closing lid 1404 onto base 1402, the alignment posts disposed about the portions of base 1402 and lid 1404 immediately adjacent to the hinge 1406 will be the first to engage as the lid 1404 is closed. As the act of closing the lid 1404 continues, the side bridges 1430 and 1432 are engaged. As described above, applying further closing pressure causes the end sections of the extending latching portions 1434a and 1436a to flex inward allowing them to fit into the inwardly recessed pockets 1434b and 1436b.
When the container 1400 is in the closed configuration (See
To stabilize the lid 1404 (lengthwise) and prevent the lid 1404 from encroaching into the base 1402 in large container, a front support bridge 1440 is utilized. The front support bridge 1440 has a front extending member 1440a disposed on the front of the upper flange 1424 and a front slot 1440b disposed on the front of the lower flange 1418 for capturing the front extending member 1440a. In this manner, when the lid 1404 is secured to the base 1402, the front extending member 1440a is substantially captured within the front slot 1440b and 1432b creating a front ventilation slot 1442 (described above) when the container 1400 is in the closed configuration (See
In one embodiment, the container 1400 is made of Polyethylene Therephthalate (PET), Polystyrenes, Polypropylenes, Crystallized PET or any other material known in the art.
One or more of the components and functions illustrated in
While certain exemplary embodiments have been described and shown in the accompanying drawings, it is to be understood that such embodiments are merely illustrative of and not restrictive on the broad invention, and that this invention is not be limited to the specific constructions and arrangements shown and described, since various other modifications may occur to those ordinarily skilled in the art.
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