Container

Information

  • Patent Grant
  • 6386388
  • Patent Number
    6,386,388
  • Date Filed
    Sunday, April 16, 2000
    24 years ago
  • Date Issued
    Tuesday, May 14, 2002
    22 years ago
Abstract
A container adapted for storing and transporting an item having a shape includes a flexible bottom panel which has an upper surface upon which the item is supported, and a lower surface having a plurality of parallel, spaced apart ribs with a relatively thin-walled section between each adjacent pair of ribs. The flexible bottom panel is adapted to conform to the shape of the item resting thereon.
Description




TECHNICAL FIELD




This invention relates to a container adapted for storing, transporting, and displaying produce items and other goods.




BACKGROUND ART




Collapsible containers and crates are commonly used to transport and store a variety of items. Such crates are typically formed of injection molded plastic and are frequently adapted to receive perishable food items, such as produce. When assembled, such containers are rectangular in shape, and have a flat base surrounded by four upstanding flat side panels which are joined to the flat base. When the containers are not in use, the collapsible feature of the containers allows the containers to be folded or otherwise reduced in size, thereby providing a desired compact size when storage space is minimal.




In such collapsible containers, side wall edges are normally joined in the corners. However, for an assembled container during use, this corner system results in a less rigid container due to the corners being subjected to torsional and other bending forces during use. Accordingly, the corners are commonly a focal point of stress in containers of this type.




Moreover, the base of the container is subject to a relatively large amount of load when the container is filled and may frequently be lacking in the area of stability and strength. Because these containers often stack on top of others or may have other loads exerted on their upstanding panels, the side panels may also require enhanced strength. Typically, when a rectangular container is collapsed inwardly, first the long walls are collapsed and then the short walls are collapsed on top of the long walls. Because there exists a gap between the short walls when folded, a container stacked thereupon is not fully supported in the area of the gap. Also, because one container rests upon the walls of another container, any transfer of top load forces is transferred through the walls, which may reduce the durability of the container. Other containers may fold the short walls first and the long walls second, but this configuration requires a reduced long wall height, because for ideal nesting conditions with other containers, the long walls in this type of container should not overlap when folded.




Further, containers are also shipped on pallets and are commonly strapped together to secure them during shipping and transport on the pallets. Such palletizing of the containers is often done automatically by machinery which may improperly position the straps, or subject the containers to unnecessary stress.




Many containers also have a limited width or volume efficiency due to the way they are constructed, as well as due to their intended use. For example, produce such as bananas may require special handling because of their shape and as well as their capacity to be bruised. Unfortunately, the same containers used to transport produce such as bananas are also used to transport other non-perishable objects. Accordingly, in some instances, such produce may be subject to less than ideal handling and transport conditions. Further, while bananas are often shipped in the “hands down” orientation, retailers often display bananas in a “hands up” orientation, thus requiring additional handling of the bananas by the retailer upon receipt to place them in the desired orientation.




An improved container should be capable of stacking with similar containers when assembled and nested with similar containers when folded. The container should also have a sturdy construction and load-bearing properties. The container should avoid the durability concerns of nesting a container to rest solely on the walls of the container therebelow. The container should also accommodate the palletizing procedures when containers are strapped together.




Further, the improved container should provide produce, such as bananas and other delicate or perishable items, with handling that accounts for the shape and other properties of the items. The container should also provide for the maximum possible width or cubic volume efficiency. The container should also require less handling of the items upon delivery to the retailer.




DISCLOSURE OF INVENTION




It is an object of the present invention to provide a collapsible container which has improved strength and top loading stability.




Moreover, it is an object according to the present invention to provide a collapsible display container which is cost effective to manufacture and efficient to assemble.




Further, it is another object according to the present invention to provide a collapsible display container which is capable of nesting with the like containers when in a collapsed position, and is also capable of stacking with like containers when in the assembled position.




It is another object according to the present invention to provide a container that has a bottom which is robust and has a design which is sufficiently able to support the load placed therein.




It is still another object according to the present invention to provide a collapsible container which minimizes corner stress concentration.




It is yet a further object according to the present invention to provide a collapsible container which is adapted to be palletized and which is able to have improved durability during the placement of the pallet straps.




It is still further another object according to the present invention to provide a collapsible container which avoids the durability concerns of nesting a container to rest solely on the walls of the container therebelow, allowing it to nest on other portions of the container besides the walls.




Another object according to the present invention is to provide a container to accommodate produce, such as bananas, and other items which have a natural shape or are delicate. It is also an object to present the items in a display-ready orientation upon arrival at the retailer. It is still another object to provide a container having the maximum volume efficiency for its size and dimensions.




In carrying out the above objects, features and advantages according to the present invention, provided is a collapsible container including a base having a first pair of opposed upstanding members and a second pair of opposed upstanding members, and also including a first pair of opposed side walls each pivotably attached to the base and orientable between an assembled position and a second position. Each of the first pair of opposed side walls has a recess which mates with and receives a corresponding one of the first pair of opposed upstanding members when in the assembled position. The container further receives a second pair of opposed side walls each pivotably attached to a corresponding one of the second pair of opposed upstanding members and also orientable between an assembled position and a second position. The base includes a first and second pair of opposed edges to which the first pair of opposed side walls and the second pair of opposed side walls are pivotably attached to a corresponding edge. When the first and second pair of opposed side walls are oriented in the second position, they are oriented in one of an inwardly folded orientation and an outwardly folded orientation.




In one embodiment, the base has a raised portion which extends between one of the first and second pairs of opposed side walls. The base may also include a plurality of upstanding corner members each having a recess formed therein for receiving a mating wall portion extending outwardly from the lateral edge of the first pair of opposed side walls, for enhancing the strength of the container. In another embodiment, the container may also include a plurality of recesses adapted to align and receive a palletizing strap therein. Each of the first pair of opposed side walls includes a latch member disposed thereon for latching the first and second pairs of opposed side walls when oriented in the assembled position. Accordingly, each of the second pair of opposed side walls includes a pair of opposed lateral flanges inwardly depending therefrom and formed integral therewith, the lateral flange having a latch receiver formed therein. The latch receiver also includes an aperture and a flexible latch spring member which has a latch release member actuable by a user.




According to the present invention, when the container is in assembled position and the second position, each lateral flange of the second pair of opposed side walls is substantially co-planar with the first pair of upstanding opposed members of the base. The first pair of opposed side walls includes a pair of opposed lateral edges, each lateral edge having a latching member attached thereto, such that when the container is oriented in an assembled position, each lateral flange abuts an adjacent lateral edge so that each aperture receives a corresponding latching member which is fastened into position by the latch spring member. This forms a secure attachment between the first and second pairs of opposed side walls. To return the container to a collapsed position from the assembled position, each latch release member is actuated by the user in order to release the latching member fastened therein. Preferably, the pairs of opposed upstanding members are centrally disposed along the length of the base. The pair of opposed upstanding members have a polygonal shape, and may particularly have a trapezoidal shape.




In another embodiment according to the present invention, the collapsible container is orientable in an inwardly folded position and is adapted to receive the base of at least one other container thereupon in a nesting orientation when the collapsible container is in the inwardly folded position. This collapsible container includes a base which has an upper surface and a pair of opposed upstanding members. Also included are a first pair of opposed side walls which are each pivotably attached to the base and orientable in the inwardly folded position such that they are disposed adjacent the upper surface of the base. A second pair of opposed side walls are each pivotably attached to the base and are orientable in the inwardly folded position for resting on the first pair of opposed side walls. The second pair of opposed side walls when inwardly folded position are spaced apart with the pair of opposed upstanding members disposed therebetween. Thus, in the inwardly folded orientation, the second pair of opposed side walls and an upper surface of the opposed upstanding members are co-planar to provide a stable surface for nesting the at least one other container thereupon. This other container may preferably be a container similar to but half the size of the lower container. The pair of opposed upstanding members are centrally disposed along the length of the base.




In yet another embodiment, a collapsible container is provided which is orientable between an assembled position and a collapsed position and is also adapted to be secured to a pallet. The container includes a base, a pair of opposed first side walls pivotably attached to the base, and a pair of second opposed side walls pivotably attached to the base and releasably attached to the pair of opposed first side walls. The pair of second opposed side walls have a pair of opposed inwardly directed flanges which when in the assembled position define corner wall portions. Each of the corner wall portions having a recess formed therein for receiving and aligning pallet straps therein which secure the container to a similar container.




In still another embodiment according to the present invention, provided is a collapsible container which includes a base which has a plurality of upstanding corner members each having a recess formed therein. Also included is a first pair of opposed side walls each having a pair of opposed lateral edges each having a linear portion and a second portion extending outwardly from beyond the linear portion. The second portion is received within a mating and corresponding recess of the upstanding corner members for enhancing the strength of the container.




In still further another embodiment keeping with the present invention, a collapsible container is provided which includes a base which has a first and second pairs of opposed edges. One of the first and second pairs of opposed edges is defined by an upstanding base wall. The other of the first and second pairs of opposed edges has an upstanding member. Each of the first and second pairs of opposed edges includes a plurality of lower hinge members. Also included is a first pair of opposed side walls, each having a plurality of upper hinge members for pivotably mounting to a corresponding one of the plurality of lower hinge members of the first pair of opposed edges. At least one of the first pair of opposed side walls includes a display member which is mounted thereto and which is movable between an open position and a closed position. Further included is a second pair of opposed side walls each releasably attached to the first pair of opposed side walls and each having a plurality of upper hinge members for pivotably mounting to a corresponding one of the plurality of lower hinge members of the second pair of opposed edges. The upper hinge members and the lower hinge members are pivotably mounted for moving the first and second pairs of opposed side walls between an up position and a down position. Also, one of the first and second pairs of opposed side walls includes a recessed portion for receiving therein a corresponding upstanding member when the container is oriented in the assembled position.




A method of nesting collapsible containers is provided according to the present invention and includes providing a collapsible container having a base with a first and second pair of opposed edges and a pair of centrally disposed upstanding members integrally formed with the first pair of opposed edges. The provided collapsible container further includes a first pair of opposed side walls pivotably attached to the first pair of opposed edges, and a second pair of opposed side walls pivotably attached to the second pair of opposed side walls. The method also includes folding inwardly the first pair of opposed side walls such that they are disposed adjacent the base upper surface, and folding inwardly the second pair of opposed side walls such that the first pair of opposed side walls are sandwiched between the base and the second pair of opposed side walls. Also included is positioning at least one other container on top of the inwardly folded collapsible container for nesting therewith.




Further disclosed according to the present invention is a flexible platform which is adapted to support an object. The platform includes a member which has an upper surface upon which the object is supported, and also a lower surface which has a plurality of parallel, spaced apart ribs. Between each adjacent pair of ribs is a relatively thin-walled section defining a series of living hinges which allow the platform to conform to the shape of the object. In accordance with the invention, the platform is incorporated into a container. The platform defines a flexible bottom panel which has an upper surface upon which the item is supported. The panel also has a lower surface having a plurality of parallel, spaced apart ribs and a relatively thin-walled section disposed between each adjacent pair of ribs. The flexible bottom panel is adapted to conform to the shape of the item resting thereon. In yet another embodiment, the container has a first pair of side walls, which each include a relatively large central portion having a solid construction which extends outwardly beyond the plane defined by the corresponding side wall. Thus, this feature provides for a more volume-efficient container.




The above objects and other objects, features, and advantages of the present invention are readily apparent from the following detailed description of the best mode for carrying out the invention when taken in connection with the accompanying drawings.











BRIEF DESCRIPTION OF DRAWINGS





FIG. 1

of the drawings illustrates a perspective view of the collapsible container according to the present invention oriented in an assembled state;





FIG. 2

is a bottom perspective view of the container of

FIG. 1

oriented in the assembled state;





FIG. 3

illustrates a side elevational view of the container of

FIG. 1

;





FIG. 4

illustrates an end elevational view of the container of

FIG. 1

;





FIG. 5

illustrates a top plan view of the container of

FIG. 1

;





FIG. 6

is a bottom plan view of the container of

FIG. 1

;





FIG. 7

illustrates a perspective view of the base of the container of

FIG. 1

;





FIG. 8

is a partial perspective view of a side wall of the container of

FIG. 1

;





FIG. 9

is a perspective view of an end wall of the container of

FIG. 1

;





FIG. 10

illustrates the container of

FIG. 1

with the side walls in an outwardly folded orientation;





FIG. 11

illustrates the container of

FIG. 1

with the side walls in an inwardly folded orientation, wherein the opposed side walls are first folded inwardly and then the opposed end walls are folded inwardly;





FIG. 12

illustrates the container of

FIG. 1

, wherein the side walls are partially folded inwardly and the end walls are partially folded outwardly;





FIG. 13

illustrates a perspective view of the container shown in the assembled state of

FIG. 1

, wherein the assembled container is shown in a stacked orientation with a like container;





FIG. 14

is a perspective view of the container in an inwardly folded state as shown in

FIG. 7

, and which is stacked together in a stacked orientation with a like inwardly folded container;





FIG. 15

is a perspective view of a corner portion of the container of

FIG. 1

showing a mating adjacent side wall and end wall;





FIG. 16

is a perspective view of a corner portion of the container of

FIG. 1

showing another mating adjacent side wall and end wall, and shown from a different angle than that in

FIG. 15

;





FIG. 17

is a perspective view of two like containers according to the present invention which are disposed side-by-side and oriented in a stacked orientation with a single larger container;





FIG. 18

is a top plan sectional view of the assembled latching system according to the present invention, and taken along line


16





16


of

FIG. 8

, for latching together side walls and end walls, according to the present invention;





FIG. 19

is a top plan sectional view of the latching system of

FIG. 16

in a disassembled orientation, with the side wall shown separated from the end wall;





FIG. 20

is a perspective view of a corner portion of container


10


according to the present invention;





FIG. 21

is a sectional view taken along the line


21





21


of

FIG. 20

;





FIG. 22

is a sectional view similar to that shown in

FIG. 21

, but with the end wall in an outwardly folded orientation;





FIG. 23

is a sectional view taken along the line


23





23


of

FIG. 20

;





FIG. 24

is a sectional view similar to that shown in

FIG. 23

, but with the side wall in an outwardly folded orientation;





FIG. 25

illustrates a perspective view of a second embodiment of the container according to the present invention;





FIG. 26

illustrates a perspective view of a base of the second embodiment;





FIG. 27

illustrates a cross-sectional view of the base taken along the line


27





27


of

FIG. 26

;





FIG. 28

illustrates a bottom perspective view of the second embodiment;





FIG. 29

illustrates a side elevational view of the second embodiment;





FIG. 30

illustrates an end elevational view of the second embodiment;





FIG. 31

illustrates a perspective view of the second embodiment, wherein the side and end walls are in an inwardly collapsed position;





FIG. 32

illustrates a perspective view of the second embodiment shown in

FIG. 31

nested on a like container;





FIG. 33

illustrates a side elevational view of the inwardly collapsed container of

FIG. 31

;





FIG. 34

illustrates a perspective view of the second embodiment of the container as shown in

FIG. 25

in an assembled orientation, and stacked with a like container;





FIG. 35

illustrates a perspective view showing two containers according to the first embodiment positioned adjacent and stacked on the container according to the second embodiment;





FIG. 36

is a side elevational view of the system shown in

FIG. 35

;





FIG. 37



a


illustrates a first perspective view of a third embodiment of a container according to the present invention;





FIG. 37



b


illustrates a perspective view of the third embodiment of the container shown in

FIG. 37



a,


the container having a side wall and an end wall folded down in the outwardly collapsed orientation;





FIG. 37



c


illustrates an alternate perspective view of the third embodiment of the container;





FIG. 38

illustrates a second alternate perspective view of the third embodiment of the container;





FIG. 39

is a bottom perspective view of the third embodiment of the container shown in

FIG. 38

;





FIG. 40

is a side elevational view of the third embodiment of the container;





FIG. 41

is an end elevational view of the third embodiment of the container;





FIG. 42

is a top plan view of the third embodiment of the container;





FIG. 43

is a bottom plan view of the third embodiment of the container;





FIG. 44

is a cross-sectional view taken across the transverse centerline of the base of the third embodiment of the container;





FIG. 45

is a partial top perspective view of the base of the third embodiment;





FIG. 46

is a partial bottom perspective view of the base of the third embodiment of

FIG. 45

;





FIG. 47

is a first perspective view of a flexible base design according to the present invention, having goods positioned thereon, specifically produce or perishable goods, and more specifically bananas;





FIG. 48

is a second perspective view of the flexible base design of

FIG. 47

;





FIG. 49

is a side elevational view of the flexible base of

FIGS. 47 and 48

;





FIG. 50

is a cross-sectional view of a fourth embodiment of a container according to the present invention incorporating the flexible base therein; and





FIG. 51

is a perspective view of a fifth embodiment of a container according to the present invention incorporating the base of the second embodiment shown in

FIGS. 26

,


27


, and


28


.











BEST MODE FOR CARRYING OUT THE INVENTION




With reference to

FIG. 1

of the drawings, illustrated therein is collapsible container


10


according to the present invention in an assembled orientation or state. The components of container


10


are typically formed of various types of plastic or polymeric material by an injection molding or other plastic molding process suitable to this application. Container


10


may be used for the storage and transport of goods, and may also be referred to as a collapsible crate. While container


10


is suited for many uses, container


10


is particularly suitable for storing and transporting produce such as fruits and vegetables, where circulation of air and/or refrigerated gas is necessary to keep the produce fresh and consumable while it reaches the market. This circulation is fostered through the plurality of apertures


11


and other openings provided in base


12


and walls


28


,


30


,


32


,


34


over the entire container


10


. Container


10


is generally symmetrical around both its longitudinal and transverse centerlines.




Container


10


includes a base member


12


having a bottom panel


14


which serves as the lower support for the container. Base


12


is best illustrated in the bottom perspective view of FIG.


2


and the base perspective view of FIG.


7


. As is best shown in the top plan view of FIG.


5


and bottom plan view of

FIG. 6

, bottom panel


14


is generally rectangular in shape. With further reference to

FIGS. 1 and 6

, bottom panel


14


has four edges—namely, a pair of opposed side edges


16


and


18


, and a pair of opposed end edges


20


and


22


. Base


12


further includes a pair of integrally molded opposed upstanding flanges


24


and


26


(or base walls) oriented perpendicular to bottom panel


14


, each defining an upper end edge


25


,


27


, respectively. As is well understood in the art, the wall thickness of each of the walls and components illustrated and disclosed herein may vary depending on the intended usage and other characteristics desired from container


10


.




As further illustrated in

FIGS. 1

,


2


, and


7


, base


12


also includes another pair of opposed upstanding members


70


and


72


, which are integrally formed with bottom panel


14


at pair of opposed side edges


16


,


18


. While members


70


,


72


are shown as having a substantially trapezoidal shape, it is contemplated that any number of shapes may be applicable and feasible according to the teachings of the present invention. Preferably, upstanding members


70


,


72


are centrally located along the length of side edge


16


,


18


. Members


70


,


72


provide additional structural and torsional stability to container


10


when in the assembled orientation of FIG.


1


. Members


70


,


72


also provide structural stability to one or more containers


10


which are nested (or stacked) together when in the inwardly folded position, as in

FIGS. 11 and 14

. In the orientation of

FIG. 14

, the lower container


10


′ is inwardly folded for receiving another container


10


thereupon (whether upper container


10


is folded or assembled). Thus, in this orientation, members


70


′,


72


′ receive at least a portion of the top load from container


10


, thereby allowing the top load from container


10


to be transferred directly to base


12


′ through members


70


,


72


. Without members


70


′,


72


′ the top load would otherwise be transferred to the lower container through the side walls, potentially reducing the durability and strength of the side walls.




Moreover, members


70


,


72


also allow for increased display area for providing labels or other markings on container


10


, which signify for example the contents of the container, the manufacturer, etc. Members


70


,


72


also includes a raised portion or detent


69


disposed on its upper edge which provides a slight interference between base


12


and side walls


28


,


30


, such that when the side walls are moving between the collapsed state and the assembled state, the walls do not fall freely but necessitate user assistance, thereby allowing the user to assemble and disassembled the container without having to manipulate and balance all of the walls simultaneously.




As shown in

FIGS. 1-2

and


10


-


12


, container


10


also includes a first pair of opposed side walls


28


and


30


, which are disposed opposite each other across bottom panel


14


, and a second pair of opposed side walls


32


,


34


disposed opposite each other. When in the assembled orientation of

FIG. 1

, first and second pairs of opposed side walls and base


12


define a compartment


13


for storing goods therein.




Referring to

FIGS. 1

,


2


,


3


, and


8


, side walls


28


,


30


are bowed outward, away from compartment


13


, and have an arcuate shape. Particularly, in the embodiment shown, the central portion


74


,


76


of side walls


28


,


30


include the bowed (or scalloped) curvature. Side walls


28


,


30


, respectively, are each pivotably attached to base


12


by way of a hinging configuration or system


80


(best shown in FIGS.


7


-


8


), located at edges


16


,


18


of bottom panel


14


. Thus, side walls


28


,


30


fold or pivot relative to base


12


at edges


16


,


18


. Such hinging system


80


allows side walls


28


,


30


to be foldably positioned in three orientations: the assembled container orientation, as illustrated in

FIGS. 1-2

; the outwardly collapsible orientation, as illustrated in

FIG. 10

; and the inwardly collapsible orientation, as illustrated in FIG.


11


. As shown in

FIG. 2

, hinging system


80


does not extend the length of base


12


but terminates at a distance away from each upstanding flange


24


,


26


, as well as a distance remote from an adjacent corresponding corner line


31


. As best shown in

FIGS. 8 and 10

, side walls have a lower recessed edge portion


71


,


73


for receiving and mating with corresponding base members


70


,


72


when the container is in the assembled orientation of FIG.


1


. Side walls may also include a mating recess


67


for receiving detent


69


therein during an assembled orientation.




As previous noted and as illustrated in

FIGS. 1-2

,


4


, and


9


, container


10


further includes a second pair of opposed side walls


32


and


34


. For ease of reference and discussion, second pair of opposed side walls is herein referred to as pair of opposed end walls


32


and


34


. Similar to side walls


28


,


30


, end walls


32


,


34


, are also bowed in an outward manner, having an arcuate shape where the central portion


75


,


77


of end walls


32


,


34


include the arcuate shape. Further, like side walls


28


,


30


, end walls


32


,


34


are similarly pivotably attached to base


12


by way of a hinging mechanism


90


which is similar in structure to hinging mechanism


80


described above. However, unlike the side walls, end walls


32


,


34


are folded relative to base


12


at a distance remote from bottom panel


14


. Particularly, end walls


32


,


34


are pivotably attached to upstanding flanges


24


,


26


, respectively, of base


12


, proximate upper edges


25


,


27


, respectively, at a distance remote from bottom panel


14


. The height of upstanding base wall flanges


24


,


26


defines the aforementioned distance from which end walls


32


,


34


are remote from bottom panel


14


. As with the other walls discussed herein, end walls


32


,


34


are orientable in three positions: assembled as shown as in

FIGS. 1-2

; outwardly collapsed as in

FIG. 10

; and inwardly collapsed as in FIG.


11


.




The bowed features of the side and end walls generally serves to increase the interior volume


13


of container


10


, thereby allowing containers


10


to store and transport more product.




As best shown in

FIG. 9

(and also in FIGS.


1


and


3


), each end wall


32


,


34


has a U-shaped cross section formed by a main end wall portion


40


, and two shorter flange portions


42


and


44


integrally attached to main end wall portion


40


and located on either side of main end wall portion


40


. Flange portions


42


and


44


are each oriented perpendicular to main end wall portion


40


and, in the assembled orientation of

FIG. 1

, are directed inwardly toward the other end wall (


32


or


34


) and side walls


28


,


30


. In an assembled orientation, the outer surface of flange portions


42


,


44


are generally co-planar with the non-bowed portions of side walls


28


,


30


.




Further included in container


10


is a locking or latching system for latching side walls (


28


,


30


) together with end walls (


32


,


34


) to achieve the desired stability when container


10


is oriented in the assembled orientation, as illustrated in

FIGS. 8 and 10

. With reference to

FIG. 10

, provided on each lateral edge


48


,


50


and


52


,


54


of side walls


28


and


30


, respectively, is a latch member


56


extending outwardly therefrom.




By way of example with respect to

FIGS. 9 and 10

, for latching purposes, shorter flanges


42


,


44


of end walls


32


,


34


have a latch receiving system


58


provided for receiving latch member


56


therein. Latch receiving system


58


includes a receiver member


59


, latch receiving aperture


60


and a spring member


62


(or living hinge). Aperture


60


is appropriately sized and shaped to firmly receive latch member


56


. Receiver member


59


is disposed adjacent aperture


60


. Receiver member


59


is attached to end wall


32


,


34


by spring member


62


, thus allowing it to be flexible over its length, and particularly actuable in the side to side direction. Thus, as illustrated in

FIG. 12

, as a side wall (


28


or


30


) is raised upwardly and an adjacent end wall (


32


or


34


) is also raised upwardly to receive latch member


56


into the assembled orientation, aperture


60


slidingly receives latch member


56


therein, thereby flexing spring member


62


laterally causing receiver member


59


to move from its rest position (see FIG.


18


).




As further illustrated in the top plan sectional views of

FIGS. 18-19

, and particularly in the final assembled position of

FIG. 18

, a projection member


61


is disposed on receiver member


59


for being received by a corresponding aperture


57


formed in latch member


56


. During the assembled state, projection


61


retains latching member


56


in a secure manner and provides the stability desired for maintaining container


10


in the assembled position. The depth of flanges


42


,


44


allows for receiving therein a longer latch member


56


than would otherwise be possible. With further reference to

FIGS. 18 and 19

, in order to collapse container


10


from the assembled orientation into the folded orientations of

FIGS. 10 and 11

, outer release member


55


(accessible from the outside of container


10


) of receiver member


59


is actuated and moved laterally by the user (its movement shown in phantom in FIG.


18


), and projection


61


is accordingly raised from aperture


57


in latch member


56


, allowing latch member


56


to be released from latch receiver


58


. Release member


55


is best illustrated in

FIGS. 1

,


4


, and


12


.




The reduced stress concentration of the latch mechanism as provided according to the present invention is further illustrated in

FIGS. 3 and 10

. By example, refer generally to line


81


which is formed by the mating lateral edges of side wall


28


and end wall


32


(for example, line


81


defined by lateral edge


48


of side wall


28


and flange


42


of end wall


32


). The latching that takes place is spaced apart from corner line


31


which otherwise is subjected typically to relatively higher stress concentration forces.




Again referring to

FIGS. 8 and 10

, in addition to latch member


56


, each lateral edge


48


,


50


and


52


,


54


of side walls


28


and


30


, respectively, may also include a first tab member


45


, shown as relatively large and elongated, which projects from a lower portion of its respective edge of side walls


28


and


30


for alignment purposes. In an assembled container


10


, tab member


45


is received by a corresponding opening


47


which resembles a narrow slot on shorter flanges


42


,


44


of end walls


32


,


34


. The opening receives first tab member


45


in a secure fit for providing a manner by which to align and orient the adjoining walls, as well as secondarily assisting in securely holding side walls (


28


,


30


) and end walls (


32


,


34


) upright together during the assembled orientation. Moreover, upper portion of lateral edges (


48


,


50


) and (


52


,


54


) of side walls


28


and


30


, respectively, may also include a second tab member


49


which is relatively smaller than first tab member


45


. Like first tab member


45


, in the assembled orientation second tab member


49


is received by a corresponding tab opening


51


formed in flanges


42


and


44


of end wall


32


,


34


. Tab member


49


is provided generally for alignment purposes as well as to provide an additional point of engagement between the adjoining walls.




As illustrated in

FIGS. 1-4

and


8


-


11


, container


10


preferably includes a plurality of recesses


17


(or notches) around its perimeter formed in upper container edges. As illustrated in

FIG. 13

, container


10


is in an assembled orientation and is stacked with a like container


10


′ subjacent thereto. Components of container


10


′ similar to those of the container


10


are correspondingly numbered, with the addition of a prime (′) designation. Container


10


is stacked directly above container


10


′ such that each of its plurality of foot tabs


15


are aligned with and are received within corresponding recesses


17


′ of container


10


′. Such alignment between foot tab


15


and recess


17


′ provides additional stability and alignment to container


10


when in a stacked orientation with like container


10


′.




Referring to

FIG. 10

, container


10


is illustrated in an outwardly folded configuration wherein side walls


28


,


30


and end walls


32


,


34


are collapsed and folded in an outward orientation. This configuration allows for improved washing of the interior of container


10


. With reference now directed to

FIG. 11

, shown therein is container


10


having side walls


28


,


30


and end walls


32


,


34


oriented in an inwardly collapsed or folded orientation. Again the term inwardly designates a general direction of movement of the various walls toward base


12


and bottom panel


14


. As

FIGS. 11 and 14

indicate, the design according to the present invention allows container


10


to be compactly folded for storage and transport. In this orientation, side walls


28


,


30


are pivoted inward via hinging mechanism


80


,


90


and folded in a layered fashion on top of bottom panel


14


.

FIG. 11

illustrates side wall


28


folded first and side wall


30


subsequently folded thereupon. Subsequently end walls


32


and


34


are folded inward on top of side walls


28


and


30


via hinging system


90


. With reference to FIG.


14


and discussed further herein, container


10


may be nested securely with a similar container when in this inwardly folded orientation. Note that when in this orientation, flange portions


42


,


44


are substantially parallel with members


70


,


72


.




As shown in

FIGS. 1 and 2

, each end wall


32


,


34


includes a hand opening


39


ideally suited to be used as a handle in order to carry container


10


. With reference to

FIGS. 1 and 2

, container


10


also includes a plurality of flexible vertical tabs


93


formed integrally with side walls


28


,


30


and end walls


32


,


34


so that a label, index card or other identifier may be inserted and held therein.




With regard to hinging systems of container


10


, shown in association with the individual perspective views base


12


of FIG.


7


and the walls of

FIGS. 8 and 9

, are the hinging systems


80


(for side walls


28


,


30


) and


90


(for end walls


32


,


34


). Specifically, hinging systems


80


and


90


include a plurality of lower hinge portions


82


and


92


, respectively, integrally formed with base


12


to mate with and attach to upper hinge members


84


and


94


, respectively, included on the corresponding walls (See

FIGS. 7

,


8


, and


9


). These hinge members are spaced apart generally on each side of upstanding member


70


,


72


. Mating upper hinge portions


84


,


94


are spaced along their respective lower edges of side walls (


28


,


30


) and end walls (


32


,


34


), respectively, for mating with corresponding lower base hinge members


82


,


92


of base


12


. Of course, this type of hinge is shown by way of example and not limitation, as the hinge system utilized may be any type known or contemplated which is feasible for this use.




With further reference to the hinging systems, base


12


includes at either end of upstanding flange


24


,


26


an upstanding corner member portion


33


which projects upward past upper edges


25


and


27


and is integrally formed with upstanding flanges


24


,


26


. Each corner portion


33


includes two openings


19


and


21


formed therein. Each corner portion


33


also defines a corner line


31


. Opening


19


is located relatively lower and opening


21


is located relatively higher along the height of corner portion


33


. Each co-linear pair of openings


19


is provided to receive a corresponding projection


36


(shown in

FIG. 8

) provided at each end of a corresponding side wall (


28


,


30


) for providing an additional pivoting point for each side wall with respect to base


12


. Conversely, each co-linear pair of openings


21


share an axis generally adjacent upper surface (


25


,


27


) of upstanding wall


24


,


26


. As shown in the sectional views of

FIGS. 21 and 22

, openings


21


are provided to receive a corresponding projection


37


(see

FIG. 9

) provided at either end of each end wall (


32


,


34


) thereby allowing each end wall to pivot with respect to base


12


. Thus openings


19


and


21


provide for an additional pivot point and anchor point along the lateral sides of each wall, thus allowing for a stable hinging configuration and attachment to base


12


of each wall.




As illustrated in the sectional views of

FIGS. 23 and 24

, the lower edge of each side wall may include a relatively small detent


23


(or ridge) which is received in a corresponding channel in base


12


. Referring again to

FIGS. 21 and 22

, the side walls may include a projection


53


which extends along the edge of the sidewall that mates with and corresponds to corner portion


33


, and is received by a mating channel


38


. These projections allow for interference between the walls the corresponding base and corner portions, such that when the walls are moving between the assembled and the collapsed orientations, the walls preferably do not fall freely, but instead require assistance from the user (however minimal). Thus, during container assembly, the user does not need to support all four walls when attempting to assemble the container.




As shown in

FIGS. 1

,


3


, and


15


, side walls (


28


,


30


) have a portion


65


that extends into recess


46


in the corner area and projects outboard beyond edge


48


,


50


. Initial studies indicate that portion


65


generally provides for a stronger container, in terms of strength-to-weight ratio, particularly during top loading of container


10


.





FIGS. 2 and 6

illustrate bottom surface


63


of container


10


and illustrate the features which permit nesting of similar containers


10


on top of each other when they are in the inwardly folded orientation (as in FIG.


11


). This design permits an inwardly collapsed container


10


to be stacked on top of a like folded container so that the resulting stack-up is stable (see FIG.


14


). In an embodiment, this design of container


10


is also adapted to be positioned side-by-side with a similar container


10


′ and stacked on top of an assembled larger container


200


(see FIGS.


17


and


35


-


36


). Thus, feet


15


on bottom surface


63


of container


10


are securely received by corresponding openings


202


formed in the upper edge of container


200


. (Larger container


200


may particularly be represented by container


110


disclosed herein.)




With reference to

FIG. 14

, illustrated is a perspective view of a pair of containers


10


and


10


′ according to the present invention which are inwardly folded as shown in FIG.


11


and which are in a nested orientation. With further reference to

FIG. 2

, illustrated is the bottom perspective view of container


10


, such that the features that permit for nesting when container


10


is in the inwardly collapsed state of

FIG. 11

are shown. For example in

FIG. 2

, bottom surface


63


of bottom member


14


include a first and second transverse recess portions


86


and


88


which are positioned among the downwardly projection rib portion of bottom surface


63


. Transverse recess portions


86


,


88


received therein the upper portion


85


,


87


of end walls


32


,


34


when in the inwardly folded state of FIG.


11


. This impedes the lateral movement of container


10


on container


10


′ when container


10


′ is in the inwardly folded state. Similarly, bottom projecting portions


96


and


98


of bottom surface


63


are received within recesses


95


,


97


of end walls


32


,


34


. Bottom projecting portion


89


is received within the area


99


defined between upper portions


95


,


97


of end walls


32


,


34


when in the inwardly collapsed state of FIG.


11


. Thus, bottom surface


63


design of container


10


mates with and accommodates the corresponding outer surface of inwardly folded end walls


32


′,


34


′ of subjacent container


10


′ to provide for a stable and secure nested configuration. In keeping with the present invention, it is fully contemplated that bottom surface


63


of base


12


may be designed to provide the proper rib patterns and recesses to be capable of accommodating various end walls heights. It is also contemplated that there are numerous ways of securely stacking containers according to the present invention and is not limited in any way to the design illustrated.




Referring to

FIGS. 1

,


11


, and


15


, container


10


also includes a notch or recess


91


which has a radius and defines a generally angled surface disposed at the corner line


31


of each end wall


32


,


34


. Notch


91


typically receives a nylon strap (not shown) which is used to strap containers


10


together securely, generally in an automatic palletizing process. In typical containers without recess


91


, the containers may be subject to excessive forced by the pallet strap, wherein the pallet straps may be pulled too tight, causing damage to the container. Notch


91


provides a way to align the strap and provides ease of placement of the strap, such that in the automated palletizing process, the strap will work its way into notch


91


, and reduce the likelihood of damage of containers


10


. Notch


91


is also particularly located in an area of container


10


which has relatively greater strength and stability than other areas of the container in order to withstand the strapping forces (in container


10


, that area being adjacent the latch mechanism and the flanged portions


42


,


44


of end walls


32


,


34


).




With reference to

FIG. 25

, illustrated is another embodiment of the container according to the present invention, designated as container


110


. Note that those components similar to the first embodiment are designated by a like reference number with the addition of a “1” prefix. As illustrated therein, side walls


128


,


130


include bowed out portions


174


,


176


, and end walls


132


,


134


include bowed out portions


175


,


177


. Base also includes upstanding members


170


,


172


, similar to those of the first embodiment.





FIG. 26

illustrates a top perspective view of a base


112


of the second embodiment of container


110


, while

FIG. 28

is a bottom perspective view of base


112


.

FIG. 27

is a cross-sectional view taken along the line


27


-


27


of FIG.


26


. Referring to these drawings, base


112


has a bottom panel


114


which includes at least one curved portion—and preferably two curved portions


141


,


143


—which extend between edges


116


and


118


, the curved portions being bowed upward with a relatively slight arcuate shape, instead of having a typical flat profile. This curved portion is illustrated to be wave-like or sinusoidal, and disposed in the central portion of bottom panel


114


. This bowed feature of bottom panel


114


serves to add stability to the container and augment the life of the container, as well as provide protection to the contents of containers stacked therebelow. Particularly, when container


110


is filled or has goods placed therein, the weight of the goods will exert load upon bottom panel


114


. Under this load, the bowed design of bottom panel


114


will tend to cause bottom


114


to flatten. This is desirable in comparison to a container having a typically flat bottom which under the same load described above, will tend to sag and bow downward, thereby, decreasing the container's strength, stability, and life, and also possibly causing damage to the contents of the container therebelow. Also, when container


110


is adapted to store and transport produce such as banana bunches, the bowed feature of bottom panel


114


is adapted to be received within the claw shape of the banana bunch, thereby providing a more stable transport and more secure packaging of the fruit.





FIG. 29

is a side elevational view of container


110


in an assembled orientation, as in FIG.


25


. As illustrated, like the first embodiment, container


110


also includes notch


191


for the palletizing straps, and further includes the portion of side walls


128


,


130


which extends into and mates with a corresponding recess


146


in the corner region, proximate the corner hinge connection.

FIG. 30

is an end elevational view again illustrating features of end wall


134


.





FIG. 31

illustrates container


110


in an inwardly folded orientation. As

FIGS. 31 and 32

indicate, the design according to the present invention allows container


110


to be compactly folded for storage and transport. In this orientation, side walls


128


,


130


are pivoted inward via hinging mechanisms


180


and folded in a layered fashion on top of bottom panel


114


.

FIG. 32

illustrates that side walls


128


and


130


are folded first, and subsequently, end walls


132


,


134


are folded inward on top of side walls


128


,


130


via hinging system


190


. With reference to FIG.


32


and discussed further herein, container


10


may be nested securely with a similar container when in this inwardly folded orientation. For example, in this orientation, feet


115


shown on base


112


in

FIG. 28

mates with notches


181


, for example, disposed on members


170


,


172


. As previously mentioned, base


112


may have various designs which allow it to securely nest with a similar container


110


′ in the inwardly folded position as in

FIG. 32

, without departing from the teachings according to the present invention.

FIG. 33

is a side elevational view of container


110


in the inwardly folded orientation of

FIGS. 31-32

.





FIG. 34

is a perspective view of container


110


in an assembled and stacked orientation with a similar container


110


′. As with the inwardly folded orientation, feet


115


of container


110


are received within corresponding recesses


117


′ formed in the upper edges of container


110


′.





FIG. 35

illustrates a perspective view of a stacking system


200


showing two containers


10


according to the first embodiment positioned side-by-side with side wall


28


of one container adjacent side wall


30


of the other. Containers


10


are stacked on inwardly folded container


110


according to the second embodiment.

FIG. 36

is a side elevational view of the system shown in FIG.


35


. As illustrated, when container


110


is folded inwardly, opposed upstanding members


170


,


172


provide support to the two upper containers


10


in the gap area between shorter end walls


132


,


134


, thus allowing the two containers


10


to be supported over a greater area, and thus providing a more durable stacking system


200


. This is particularly true when the upper containers


10


are half-size containers as illustrated in

FIGS. 35-36

, and therefore have adjacent portions which meet centrally across container


110


and which would not be completely and fully supported without opposed upstanding members


170


,


172


. Note that the containers


10


in this stacking system


200


need not be one-half the size of the lower container


110


in order to achieve the objects according to the present invention, but may be another full size container


110


. Further, while

FIGS. 35-36

illustrate that upper containers


10


are in their assembled positions on container


110


, upper containers


10


may also be inwardly collapsed as in

FIG. 11

according to the teachings of the present invention. Such central support does not otherwise exist in the prior art in containers where the short walls are folded last.




Note that in accordance with the present invention, the features and components illustrated and disclosed in association with the first embodiment may equally apply to the second embodiment, and vice versa.




With reference now to

FIGS. 37-46

, illustrated therein is a third embodiment of the container according to the present invention, designated as container


210


. Note that those components similar to the first embodiment are designated by a like reference number with the addition of a “2” prefix. As illustrated in

FIGS. 37



a,b,c


-

FIG. 41

, side walls


228


,


230


include outwardly directed portions


274


,


276


while end walls


232


,


234


include outwardly directed portions


275


,


277


. Referring to

FIGS. 37



a,




37




b,


and


40


, base


212


also includes upstanding members


270


,


272


similar to those of the first embodiment. As noted in

FIG. 37



b,


sidewalls


228


,


230


and end walls


232


,


234


are capable of collapsing in one of the outwardly and inwardly folded orientations, similar to previous embodiments.




In a preferred embodiment, the third embodiment of container


210


according to the present invention and shown in

FIGS. 37-46

preferably incorporates a three-line base design for accommodating three rows of bananas. As in the second embodiment of container


110


previously disclosed, base


212


of container


210


has at least one curved portion formed therein. Particularly with reference to

FIGS. 37



a,




37




b,




38


,


44


and


45


, the base


212


of the three-line design includes at least one curved portion (shown as a single curved portion


241


) which is bowed upward as a symmetrical hump or arch portion down the centerline of base


212


. As previously disclosed, curved portion


241


serves to complement the natural geometry and inner profile of a bunch of bananas which are in a “hands down” orientation, best shown in

FIG. 45

(which is opposite the banana orientation shown in

FIGS. 47-50

herein). Accordingly, curved portion


241


allows for a more cube (volume) efficient storage and transport of bananas in container


210


having predetermined dimensions.




With reference to

FIGS. 39

,


42


,


43


, and


45


, curved portion


241


extends between edges


216


and


218


of base


212


. This curved portion


241


is illustrated as wave-like or sinusoidal and is disposed in the central portion of bottom panel


214


. Curved portion


241


of bottom panel


214


also serves to add stability to container


210


and augment the life of the container. Thus, for this three-line design, the first line of bananas (or banana bunches) is positioned in its natural “hands down” on curved portion


241


(see FIG.


45


), while each of the remaining two lines of bananas


300


are oriented “hands down” on either side of curved portion


241


.




For comparison purposes, reference is again made to

FIGS. 26

,


27


, and


28


herein, as well as

FIG. 51

, which disclose a two-line base design. As previously stated, each of the curved portions


141


and


143


of base


112


is adapted to accommodate a line of banana bunches in the “hands down” orientation.




Referring again to the

FIGS. 37



a,




37




b,




37




c


-


40


, it is noted that unlike the first and second embodiments previously disclosed according to the present invention, the third embodiment of container


210


has large portions


274


,


276


,


275


,


277


which are formed in side walls


228


,


230


and end walls


232


,


234


which are preferably solid and do not have slots or other openings formed therein. As previously mentioned, these large portions


274


,


276


are outwardly directed, beyond the plane defined by each corresponding side wall. Portions


274


,


276


serve as the point of contact for bananas (or other goods) on side walls


228


,


230


. Therefore, the solid and continuous construction of these portions of side walls


228


,


230


and end walls


232


,


234


reduces the surface area of container


210


which is otherwise capable of submitting an opposite reactive force against the bananas (or other goods) when positioned in container


210


.




Solid portions


274


,


276


,


275


, and


277


(shown in

FIGS. 37



b


and


37




c


as relatively large rectangular portions) are also designed to provide container


210


with a maximum width at those portions, thus providing a maximum and efficient container


210


volume. The width at these solid (or continuous) portions


274


,


276


may be extended farther than the width disclosed in previous embodiments of containers


10


,


110


, as a result of the solid portions providing a stronger container construction having a greater sidewall integrity. Thus, solid portions


274


-


277


of the container walls are may be bowed further outward than in other embodiments.




Moreover, in comparison with the first and second embodiments disclosed herein, portions


274


,


276


of container


210


do not include the cross-ribbing found on the outer surface of portions


74


,


76


and


174


,


176


, of containers


10


and


110


, respectively. Those embodiments (


10


and


110


) having side walls (


28


,


30


and


128


,


130


) with openings formed therein use cross-ribbing to provide for sidewall strength in addition to providing a means of cross-stacking the containers when in the collapsed orientation (see for example

FIG. 11.

) Thus, cross-ribbing is not required in the third embodiment of container


210


, in light of the structure of portions


274


,


276


.




Referring now to

FIGS. 47-50

, illustrated is a flexible base design that may be incorporated into any of the aforementioned container embodiments


10


,


110


,


210


, as the base (or bottom panel) of choice. Particularly, flexible base


310


may be used to form bases


12


,


112


and


212


of the first, second, and third embodiments of the containers (


10


,


110


and


210


, respectively.) Flexible base


310


may particularly be used to form the bottom panel


114


,


214


of the previous embodiments. Flexible base


310


as illustrated includes an upper surface


312


and a lower surface


314


. As shown in

FIGS. 47

,


48


, and


9


, a plurality or bunch of bananas


300


rest upon upper surface


312


. Lower surface


314


of base


310


resembles a series of living hinges which provide flexibility to base


310


. Specifically, base


310


includes a series of ribs


316


which are generally parallel to each other and extend across the base


310


for providing longitudinal reinforcement to base


310


. The portions of base


310


between adjacent ribs


316


are shown as relatively thin-walled sections


318


which act as the aforementioned series of living hinge of base


310


. When base


310


serves as a bottom panel of a container, it is fully contemplated that a rigid portion be attached to the periphery of the base


310


, to which any side walls or other container structure may be attached.




Accordingly, base


310


is a flexible platform or member which is adapted to conform generally to the natural shape of the banana bunch


300


or other produce or objects resting thereupon.

FIG. 39

illustrates the general mating of the base


310


and the objects


300


. Such a base


310


supports bananas


300


and also allows for bananas


300


to be shipped “hands-up” referring to the banana bunch's natural shape, as illustrated in

FIGS. 47

,


48


, and


49


. In the “hands-up” orientation, flexible base


310


may easily conform and mate with the natural shape of the bananas. In many cases, retailers often display bananas in the “hands-up” position. Therefore, these same retailers may desire that the bananas be shipped in the “hands-up” orientation in the container, which allows them to arrive display-ready. However, as represented by the third embodiment of container


210


, bananas may otherwise usually shipped in a “hands-down” orientation, resting on their tips


302


and crowns


304


. Of course, as previously noted, flexible base


310


may equally be used to conform with bananas


300


in their “hands-down” orientation, or any other orientation which may be achieved by objects positioned thereon.





FIG. 50

illustrates the flexible base design incorporated into a fourth embodiment of a container


410


, according to the present invention. Note that those components similar to the previous embodiments are designated by a like reference number with the addition of a “4” prefix.

FIG. 50

illustrates a transverse crosssectional view of container


410


, taken through a bunch of bananas


300


. Container


410


includes base


412


having flexible bottom panel


414


and a relatively rigid portion


416


which extends around the periphery of bottom panel


414


. Container


410


also includes side walls


428


,


430


, and end walls


432


having a handle


439


. While the containers according to the present invention have been illustrated and disclosed as collapsible, the base designs according to the present invention may be used with any type of container to which the base may be incorporated feasibly.




Flexible base need not be incorporated into a container


10


,


110


,


210


. Flexible base


310


of course may be used independent of a container, or may be applied to the side walls or bases of any number of containers in order achieve the goals and objects according to the present invention.




With reference to

FIG. 51

, illustrated is a perspective view of a fifth embodiment of a container


510


according to the present invention. More particularly, container


510


incorporates the base


112


of the second embodiment of container


110


, best shown in

FIGS. 26

,


27


, and


28


. Base


112


includes a pair of curved portions


141


,


143


which form a two-line base design, wherein each of the curved portions


141


and


143


of base


112


is adapted to accommodate a line of banana bunches in the “hands down” orientation. Note that those components similar to the previous embodiments are designated by a like reference number with the addition of a “5” prefix.




It is understood, of course, that while the forms of the invention herein shown and described include the best mode contemplated for carrying out the present invention, they are not intended to illustrate all possible forms thereof. It will also be understood that the words used are descriptive rather than limiting, and that various changes may be made without departing from the spirit or scope of the invention as claimed below.



Claims
  • 1. A container adapted for storing and transporting an item having a shape, the container comprising:a flexible bottom panel having an upper surface upon which the item is supported, and a lower surface having a plurality of parallel, spaced apart ribs with a relatively thin-walled section between each adjacent pair of ribs, the flexible bottom panel adapted to conform generally to the shape of the item resting thereon.
  • 2. The container of claim 1, further comprising a rigid portion extending around the periphery of the flexible bottom panel.
  • 3. The container of claim 2, further comprising first and second pairs of opposed side walls each attached to the rigid portion.
  • 4. The container of claim 3, wherein one of the first and second pairs of opposed side walls includes a plurality of recesses adapted to receive a palletizing strap therein.
  • 5. The container of claim 2, wherein the rigid portion further includes a plurality of upstanding corner members each having a recess formed therein, and wherein each of the first pair of opposed side walls has a lateral edge and a portion extending outwardly from the lateral edge and received within a corresponding recess of the upstanding corner members, for enhancing the strength of the container.
  • 6. A collapsible container adapted for holding therein at least one object having a shape, the collapsible container comprising:a base having a flexible central portion with an upper surface upon which the at least one object is supported, and a lower surface having a plurality of parallel, spaced apart ribs with a relatively thin-walled section disposed between each adjacent pair of ribs to define a series of living hinges for allowing the platform to conform the shape of the at least one object, the base further including a rigid portion extending around the periphery of the flexible central portion, the rigid portion having first and second pairs of opposed edges each including a plurality of lower hinge members; a first pair of opposed side walls, each having a plurality of upper hinge members for pivotably mounting to a corresponding one of the plurality of lower hinge members of the first pair of opposed edges; and a second pair of opposed side walls releasably attached to the first pair of opposed side walls, each of the second pair of opposed side walls having a plurality of upper hinge members for pivotably mounting to a corresponding one of the plurality of lower hinge members of the second pair of opposed edges, wherein the first and second pairs of opposed side walls are each movable between an assembled and a collapsed position.
  • 7. The container of claim 6, wherein each of the first pair of side walls includes a relatively large central portion having a solid construction which extends outwardly beyond the plane defined by the corresponding side wall for providing a more volume-efficient container.
  • 8. The container of claim 6, wherein each of the first pair of opposed side walls includes a latch member disposed thereon for latching the first and second pairs of opposed side walls when oriented in the assembled position.
  • 9. The container of claim 6, wherein each of the second pair of opposed side walls each includes a pair of opposed lateral flanges inwardly depending therefrom and integral therewith, each lateral flange having a latch receiver formed therein.
  • 10. The container of claim 9, wherein the latch receiver includes an aperture and a flexible latch spring member and having a latch release member actuable by a user.
  • 11. The collapsible container of claim 6, wherein the base is formed substantially of a plastic material.
  • 12. The container of claim 1, wherein the flexible bottom panel is formed substantially of a plastic material.
  • 13. A flexible platform adapted to support an object, the flexible platform comprising:an upper surface upon which the object is supported, and a lower surface formed with a plurality of parallel spaced apart ribs, wherein the ribs are spaced to form sections between adjacent pairs of ribs to define a series of living hinges for allowing the platform to conform generally to the shape of the object.
  • 14. The flexible platform of claim 13, wherein the sections between the ribs have a relatively thin-walled cross-section.
  • 15. A container arranged to store and transport a load, the container comprising:a plurality of side walls and a bottom wall attached thereto, wherein at least one of the side and bottom walls comprises a unitary portion including an interior surface for engaging the load, and an exterior surface formed with a plurality of parallel ribs projecting therefrom which are spaced apart to define a flexible section between adjacent pairs of ribs such that the unitary portion is adapted to conform generally to the load.
  • 16. The container of claim 15, wherein the at least one of the side and bottom walls further comprises a relatively rigid peripheral portion extending around the unitary portion.
  • 17. The container of claim 15, wherein the flexible section between the ribs has a relatively thin-walled cross-section.
  • 18. The container of claim 15, wherein the flexible section between the ribs forms a living hinge therebetween.
  • 19. A container arranged to store and transport an object, the container comprising:a base member including support portion upon which the object is supported and a frame extending around the periphery of the support portion, the support portion having a bottom surface and a top surface, the bottom surface having a plurality of ribs oriented generally parallel to each other and spaced apart from each other to define sections disposed between adjacent pairs of ribs forming living hinges for allowing the base member to adapt generally to the object; and a wall structure mounted to the base member and extending therefrom in a substantially upright orientation.
  • 20. The container of claim 19, wherein the wall structure includes first and second of opposed sidewalls which are releasably mounted to the base member and movable between at least one of an assembled and a collapsed position.
  • 21. The container of claim 19, wherein the base member is formed substantially of a plastic material.
  • 22. The container of claim 19, wherein the sections disposed between the ribs have a relatively thin cross-section.
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