The present invention relates generally to containers. More particularly, the present invention relates to releasably lockable container assemblies and containers therein.
The use of inexpensive polymeric, paper or metal packaging containers has become popular, especially for preparing and serving various food products. Polymeric, paper and metal containers generally have been used for heating the food product(s) disposed therein. These containers typically comprise a cover or lid and a base.
It would be desirable to have a container that would be easy for the customer to close and open. It would also be desirable to provide a container that is releasably lockable and prevents or inhibits material, such as liquid, from leaving the container. It would be desirable for a container to function without necessarily having a lid, but if a lid is desired to form a container assembly, a customer would be able to make such an assembly.
It would also be desirable to provide a container that is easy to manufacture and reduces the inventory requirement of customers that purchase the containers. It would also be desirable to produce a container that stacks efficiently so as to reduce the costs associated with shipping and storing the containers.
According to one embodiment, a container assembly comprises a first container and a second container. The first container includes a first continuous body portion and a first rim. The first rim encompasses and projects laterally outwardly from the first body portion. The rim has a first plurality of ribs projecting generally upwardly therefrom such that first spaces are formed between adjacent ribs. The second container includes a second continuous body portion and a second rim. The second rim encompasses and projects laterally outwardly from the second body portion. The rim has a second plurality of ribs projecting generally upwardly therefrom such that second spaces are formed between adjacent ribs. The first container is shaped substantially the same as the second container. The first container and the second container are adapted to be releasably lockable to each other by fitting the first plurality of upwardly-projecting ribs into respective second spaces and fitting the second plurality of upwardly-projecting ribs into respective first spaces.
According to one process, a container assembly is formed that comprises providing a first container that includes a first continuous body portion and a first rim. The first rim encompasses and projects laterally outwardly from the first body portion. The rim has a first plurality of ribs projecting generally upwardly therefrom such that first spaces are formed between adjacent ribs. A second container is provided that includes a second continuous body portion and a second rim. The second rim encompasses and projects laterally outwardly from the second body portion. The rim has a second plurality of ribs projecting generally upwardly therefrom such that second spaces are formed between adjacent ribs. The first container is shaped substantially the same as the second container. One of the first container and the second container is flipped such that the first container and second container are generally aligned and the first rim and the second rim are adjacent to each other. The first plurality of upwardly-projecting ribs is fit into respective second spaces and the second plurality of upwardly-projecting ribs is fit into respective first spaces such that the first container and the second container are releasably lockable to each other.
According to another embodiment, a container assembly comprises a first container and a second container. The first container includes a first continuous body portion and a first rim. The first rim encompasses and projects laterally outwardly from the first body portion. The rim has a first plurality of ribs projecting generally upwardly therefrom such that first spaces are formed between adjacent ribs. The second container includes a second continuous body portion and a second rim. The second rim encompasses and projects laterally outwardly from the second body portion. The rim has a second plurality of ribs projecting generally upwardly therefrom such that second spaces are formed between adjacent ribs. The second rim and the first rim are shaped substantially the same. The first container and the second container are adapted to be releasably lockable to each other by fitting the first plurality of upwardly-projecting ribs into respective second spaces and fitting the second plurality of upwardly-projecting ribs into respective first spaces.
According to another process, a container assembly is formed that comprises providing a first container that includes a first continuous body portion and a first rim. The first rim encompasses and projects laterally outwardly from the first body portion. The rim has a first plurality of ribs projecting generally upwardly therefrom such that first spaces are formed between adjacent ribs. A second container is provided that includes a second continuous body portion and a second rim. The second rim encompasses and projects laterally outwardly from the second body portion. The rim has a second plurality of ribs projecting generally upwardly therefrom such that second spaces are formed between adjacent ribs. The second rim and the first rim are shaped substantially the same. One of the first container and the second container is flipped such that the first container and second container are generally aligned and the first rim and the second rim are adjacent to each other. The first plurality of upwardly-projecting ribs is fit into respective second spaces and the second plurality of upwardly-projecting ribs is fit into respective first spaces such that the first container and the second container are releasably lockable to each other.
According to a further embodiment, a container assembly comprises a first and second container. The first container includes a first continuous body portion and a first rim. The first rim encompasses and projects laterally outwardly from the first body portion. The rim has a first plurality of upwardly projecting features with first spaces being formed between adjacent upwardly projecting features. The second container includes a second continuous body portion and a second rim. The second rim encompasses and projects laterally outwardly from the second body portion. The rim has a second plurality of upwardly projecting features with second spaces being formed between adjacent upwardly projecting features. The second rim and the first rim are shaped substantially the same. The first container and the second container are adapted to be releasably lockable to each other by fitting the first plurality of upwardly projecting features into respective second spaces and fitting the second plurality of upwardly projecting features into respective first spaces.
According to yet another embodiment, a container to be used in a container assembly comprises a continuous body portion and a rim. The rim encompasses and projects laterally outwardly from the body portion. The rim has a first plurality of ribs projecting generally upwardly therefrom such that first spaces are formed between adjacent ribs. The rim is adapted to be releasably lockable by fitting the first plurality of ribs and first spaces into respective second spaces and second plurality of ribs of a second container. The second spaces and the second plurality of ribs are shaped substantially the same as respective first spaces and first plurality of ribs.
According to yet a further embodiment, a container assembly comprises a first and second container. The first container includes a first continuous body portion and a first rim. The first rim encompasses and projects laterally outwardly from the first body portion. The rim has a first plurality of ribs projecting generally upwardly therefrom such that first spaces are formed between adjacent ribs. The second container includes a second continuous body portion and a second rim. The second rim encompasses and projects laterally outwardly from the second body portion. The rim has a second plurality of ribs projecting generally upwardly therefrom such that second spaces are formed between adjacent ribs. The first container is shaped substantially the same as the second container. The first container and the second container are adapted to be releasably lockable to each other by fitting the first plurality of upwardly-projecting ribs into respective second spaces and fitting the second plurality of upwardly-projecting ribs into respective first spaces. The first rim and the second rim are adapted to form a seal.
a is a side view of a container assembly in a releasably lockable position using the container of
b is a top view of the container assembly of
a is a side view of a container assembly in a releasably lockable position using the container of
b is a top view of the container assembly of
a is a top view of yet another container to be used in the present invention; and
b is an enlarged cross-sectional view taken generally along lines
While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawing and will herein be described in detail. It should be understood, however, that it is not intended to limit the invention to the particular forms disclosed but, on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
Referring to
It is contemplated that other container assemblies may be formed besides those using plates. For example, container assemblies may be formed, but are not limited to, using plates, bowls, platters, tubs, single-serve and family-size containers, single-serve and family-size ovenware, and combinations thereof. One such combination is a bowl and a plate that forms a container assembly. The remainder of the application will discuss container and container assemblies with respect to plates although it is recognized by one of ordinary skill in the art that other container assemblies, such as those discussed above, may be formed.
The height and shape of the container assembly may vary from that shown without departing from the scope of the invention. For example, the container assemblies of
The container assemblies of the present invention are typically used with respect to food, but may be used in other applications such as with medical applications, cosmetics or other items. Food container assemblies may be used for serving, storing, preparing and/or re-heating the food.
Referring back to
Referring specifically to
The plurality of ribs 20, however, may be formed in different patterns than shown in
Turning to
Similarly, second rib 20b of
To provide an improved locked container assembly, at least one of the rib sidewalls may have an undercut. Such an optional undercut formed in the rib sidewall engages a similar undercut in a corresponding space formed between adjacent ribs of a second container when the container assembly is formed. This is discussed below in further detail with respect to
The number of undercuts formed in the rib sidewalls, if any, depends on factors such as the desired leak-resistant, the type of closure mechanism, manufacturability of the container assemblies, and the material(s) type and thicknesses used in forming the container assemblies. For example, if the container assemblies are made of a first material that has a higher coefficient of friction than a second material, then the container made of the first material will likely need less undercuts in its sidewalls than the same container made with the second material to have the same holding strength. The number of undercuts used also depends on the fitness of use of the container assembly, including the holding strength thereof.
It is contemplated that the ribs may have sidewalls with no undercuts or at least one undercut (e.g., first rib 20a with optional undercuts 26a, 28a in FIG. 3). It is also contemplated that some ribs within the same container may have no undercuts, while other ribs may have one or more undercuts.
Referring to
It is contemplated that the shape and size of the plurality of ribs 20 may vary from that shown in
It is contemplated that the upwardly projecting features may be shaped differently than the ribs shown in
Referring to
The optional seal feature, however, may be located inwardly from the ribs such that the seal is formed nearer the center of the container assembly as compared to the releasably lockable ribs. For example, in
A container assembly 100 according to one embodiment of the present invention is depicted in
The container assembly 100 of
The second container 110 is flipped 180 degrees relative to the first container 10 such that the containers 10, 110 are generally aligned and the rims 14, 114 are adjacent to each other. This flipped position of container 110 relative to the container 10 is shown in
Referring to
The strength of this lockable closure is dependent on many variables such as the number of the projecting ribs, the height of those ribs, whether undercuts are included, the size of the contact areas, the clearance needed between spaces and ribs, and the material(s) type and thickness used in forming the container assemblies. To improve the lockability of the container assembly, as discussed above, an optional sealing feature may be added.
Referring to
Referring to
The plurality of rib sets 220, however, may be formed in different patterns than shown in
The container 210 of
Turning to
Referring specifically to
Similarly, second rib 244 of
To provide an improved locked container assembly, at least one of the rib sidewalls may have an optional undercut. As discussed above, such an undercut formed in the rib sidewall engages a similar undercut in the spaces formed between adjacent ribs when the container assembly is formed. For example, in
As discussed above, the number of undercuts formed in the rib sidewalls, if any, depends on several factors. It is contemplated that the ribs may have sidewalls with no undercuts or at least one undercut (e.g., first rib 242 with optional undercuts 290a, 292a in FIG. 13). It is also contemplated that some ribs within the same container may have no undercuts, while other ribs have one or more undercuts.
Referring back to
It is contemplated that the shape and size of the plurality of ribs 220 may vary from that shown in
Referring specifically to
As discussed above with respect to
A container assembly 400 according to one embodiment of the present invention is depicted in
The container assembly 400 of
As discussed above with container assembly 100, the second container 410 is flipped 180 degrees relative to the first container 210 such that the containers 210, 410 are generally aligned and the rims 214, 414 are adjacent to each other. This flipped position of the container 410 relative to the container 210 is shown in
Referring to
The strength of this lockable closure is dependent on many variables such as the number of the projecting ribs, the height of those ribs, whether undercuts are included, the size of the contact areas, the clearance needed between spaces and ribs, and the material(s) type and thickness used in forming the container assemblies. To improve the lockability of the container assembly, as discussed above, an optional sealing feature may be added.
The container assemblies of the present invention are typically formed from polymeric materials, but may be formed from materials such as paper or metal. The polymeric containers may be formed from polyolefins. The polymeric food containers are typically formed from orientated polystyrene (OPS), polyethylene terephthalate (PET), polyvinyl chloride (PVC), polypropylene and combinations thereof. The containers assemblies may be made from a mineral-filled polymeric material such as, for example, talc or calcium carbonate-filled polyolefin. An example of paper that may be used in forming the container assemblies is paperboard or molded fiber. Paperboard and molded fiber typically have a sufficient coefficient of friction to maintain the first and second containers in a lockable position.
As discussed, the materials used in forming the container assembly may assist in releasably locking the container assembly. For example, the material(s) forming the container assembly may have a fairly tacky laminate on one side that corresponds with a fairly tacky laminate on the opposing side, resulting in a desirable releasably lockable container assembly.
It is contemplated that the containers used in forming the container assemblies may be made from different materials. It is contemplated that one of ordinary skill in the art will recognize that other polymers or combination of polymers may be used to form the containers.
The container assemblies of the present invention are typically disposable, but it is contemplated that they may be reused at a future time. The containers used in forming the container assemblies (e.g., container 10) are shown as including one compartment. It is contemplated that the containers may be formed of multiple compartments. Such containers are desirable for placing items (e.g., food items) in different compartments to prevent or inhibit commingling of items. For example, undesirable mixing of food items can corrupt the flavor and the consistency of the food items.
As discussed above, the container assemblies may be used with food items. A method of using such container assemblies includes placing the food and locking the containers to form a container assembly with food therein. The container assembly is then placed in a heating apparatus and heated. Typical heating apparatuses include microwaves and conventional ovens. The container assemblies may contain solid food products. The container assemblies may be used for storage in the refrigerator and/or the freezer.
The containers to be used in forming the container assemblies of the present invention may be formed using conventional thermoforming (e.g., by pressure, vacuum or the combination thereof), injection-molding processes, or rotational molding. According to one method of thermoforming, pellets of a polymeric resin and additives, if any, are added into an extruder. The pellets of the polymeric resin and additives, if any, are melted to form a blend. The blend is extruded through a die to form an extruded sheet. The extruded sheet is thermoformed to a desired shape of a container to be used in forming the container assembly.
The thickness of the container to be used in forming the container assemblies generally ranges from about 0.002 to about 0.15 inch, but is typically from about 0.005 to about 0.04 inch. The container assemblies may be opaque or a variety of colors or color combinations. The container assemblies typically have at least one transparent container if it is desired for the customer to ascertain the nature of the accommodated product and the condition thereof without having to open the container assembly.
While particular embodiments and applications of the present invention have been illustrated and described, it is to be understood that the invention is not limited to the precise construction and compositions disclosed herein and that various modifications, changes, and variations may be apparent from the foregoing descriptions without departing from the spirit and scope of the invention as defined in the appended claims.
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