Storage containers are disclosed. More specifically, sealed storage containers, such as sample storage containers or controlled atmosphere storage containers and methods are disclosed.
Many materials are reactive to atmospheric gases, such as oxygen and nitrogen. The reactivity of these materials may cause the materials to degrade when exposed to atmospheric gases. Thus, storing material samples in a conventional storage area may result in the material degrading, such as through oxidation, until the material sample is no longer usable. For example, materials such as uranium (U), uranium zirconium (U-Zr), cerium Nitride (CeN), and plutonium (P), may be highly reactive to oxygen and may oxidize when stored in atmospheric gases.
Storage containers for storing material samples may be configured to remove atmospheric gases, such as through a vacuum. Removing the atmospheric gases may increase a time that the samples can be stored before the materials degrade.
Embodiments of the disclosure include a container. The container includes a base including at least one base seal. The container further includes a shell configured to be disposed at least partially over the base and interface with the at least one base seal. The shell includes an inlet port extending through the shell. The inlet port is configured to create a fluid connection to a cavity defined within the shell. The shell further includes an outlet port extending through the shell. The outlet port is configured to create a fluid connection to the cavity defined within the shell. The shell also includes a seal extending across the inlet port and the outlet port. The seal is configured to form a substantially fluid tight seal between the cavity and the inlet port and the outlet port.
Another embodiment of the disclosure includes a method of storing a sample. The method includes enclosing the sample in a volume defined by a container. The method further includes removing atmospheric gases from the volume. The method also includes inputting a non-reactive gas into the volume. The non-reactive gas substantially replaces the atmospheric gases in the volume and maintains a pressure of the volume. The method further includes sealing the container.
Other embodiments of the disclosure include a sample container. The sample container includes a base including at least one base seal and a post configured to secure a sample to the base. The sample container further includes a shell configured to be disposed at least partially over the base and interface with the at least one base seal. The shell includes an inlet extending through an upper surface of the shell. The inlet is configured to create a first fluid connection to a cavity defined within the shell. The shell further includes an outlet extending through the upper surface of the shell. The outlet is configured to create a second fluid connection to the cavity defined within the shell.
While the specification concludes with claims particularly pointing out and distinctly claiming embodiments of the disclosure, the advantages of embodiments of the disclosure may be more readily ascertained from the following description of embodiments of the disclosure when read in conjunction with the accompanying drawings in which:
The following description provides specific details, such as material compositions, shapes, and sizes, in order to provide a thorough description of embodiments of the disclosure. However, a person of ordinary skill in the art would understand that the embodiments of the disclosure may be practiced without employing these specific details. Indeed, the embodiments of the disclosure may be practiced in conjunction with conventional techniques employed in the industry.
Drawings presented herein are for illustrative purposes only and are not meant to be actual views of any particular material, component, structure, device, or system. Variations from the shapes depicted in the drawings as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, embodiments described herein are not to be construed as being limited to the particular shapes or regions as illustrated, but include deviations in shapes that result, for example, from manufacturing. For example, a region illustrated or described as box-shaped may have rough and/or nonlinear features, and a region illustrated or described as round may include some rough and/or linear features. Moreover, sharp angles that are illustrated may be rounded, and vice versa. Thus, the regions illustrated in the figures are schematic in nature, and their shapes are not intended to illustrate the precise shape of a region and do not limit the scope of the present claims. The drawings are not necessarily to scale. Additionally, elements common between figures may retain the same numerical designation.
As used herein, the terms “configured” and “configuration” refers to a size, a shape, a material composition, a material distribution, orientation, and arrangement of at least one feature (e.g., one or more of at least one structure, at least one material, at least one region, at least one device) facilitating use of the at least one feature in a pre-determined way.
As used herein, the term “substantially” in reference to a given parameter means and includes to a degree that one skilled in the art would understand that the given parameter, property, or condition is met with a small degree of variance, such as within acceptable manufacturing tolerances. By way of example, depending on the particular parameter, property, or condition that is substantially met, the parameter, property, or condition may be at least 90.0 percent met, at least 95.0 percent met, at least 99.0 percent met, at least 99.9 percent met, or even 100.0 percent met.
As used herein, “about” in reference to a numerical value for a particular parameter is inclusive of the numerical value and a degree of variance from the numerical value that one of ordinary skill in the art would understand is within acceptable tolerances for the particular parameter. For example, “about” in reference to a numerical value may include additional numerical values within a range of from 90.0 percent to 110.0 percent of the numerical value, such as within a range of from 95.0 percent to 105.0 percent of the numerical value, within a range of from 97.5 percent to 102.5 percent of the numerical value, within a range of from 99.0 percent to 101.0 percent of the numerical value, within a range of from 99.5 percent to 100.5 percent of the numerical value, or within a range of from 99.9 percent to 100.1 percent of the numerical value.
As used herein, relational terms, such as “below,” “lower,” “bottom,” “above,” “upper,” “top,” and the like, may be used for ease of description to describe one elements or feature's relationship to another element(s) or feature(s) as illustrated in the drawings. Unless otherwise specified, the spatially relative terms are intended to encompass different orientations of the materials in addition to the orientation depicted in the figures. For example, if materials in the figures are inverted, elements described as “below” or “under” or “on bottom of” other elements or features would then be oriented “above” or “on top of” the other elements or features. Thus, the term “below” can encompass both an orientation of above and below, depending on the context in which the term is used, which will be evident to one of ordinary skill in the art. The materials may be otherwise oriented (e.g., rotated 90 degrees, inverted, flipped) and the spatially relative descriptors used herein interpreted accordingly.
As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
As used herein, the term “and/or” means and includes any and all combinations of one or more of the associated listed items.
As used herein, the terms “vertical,” “longitudinal,” “horizontal,” and “lateral” are in reference to a major plane of a structure and are not necessarily defined by earth's gravitational field. A “horizontal” or “lateral” direction is a direction that is substantially parallel to the major plane of the structure, while a “vertical” or “longitudinal” direction is a direction that is substantially perpendicular to the major plane of the structure. The major plane of the structure is defined by a surface of the structure having a relatively large area compared to other surfaces of the structure.
As used herein “atmospheric gases” means and includes a majority of gases in the surrounding environment including oxygen (O2) and nitrogen (N2).
The storage of samples that are sensitive to atmospheric gases, such as oxygen and nitrogen, is a challenge for materials science research because materials may be gathered or procured long before the materials are used for any experimentation or tests. In other cases, the materials may be stored between different tests (e.g., follow-on research testing or experiments). Materials such as lithium (Li), sodium (Na), uranium (U), uranium-zirconium (U-Zr), uranium-molybdenum (U-Mo), cerium nitride (CeN), and plutonium (Pu)-based materials are reactive to oxygen. Other materials may be easily oxidized due to large surface energies, such as samples prepared through Focused Ion Beam (FIB), mechanical polishing, electro jet polishing, etc., for Transmission Electron Microscopy (TEM), Scanning Electron Microscopy (SEM), Atom Probe Tomography (APT), etc., which may be used in biotech and pharmaceutical research among others. As the materials oxidize, properties of the materials may change significantly compared to the original condition, which makes follow-on research more expensive and may create hazards. For example, some oxidized nuclear materials may become airborne, creating hazardous conditions for personnel working with the oxidized nuclear materials.
In some cases, removing oxygen, such as in a vacuum, may reduce oxidization of the stored materials. However, it is difficult to maintain a vacuum for long periods of time. For example, reducing the pressure inside a container to create the vacuum may induce atmospheric gases outside the container to enter the container due to the pressure differences between the environment inside the container and the environment outside the container. Storing the materials in a controlled atmosphere (e.g., oxygen free) container at substantially a same pressure as an environment outside the container may substantially reduce oxidization of the materials during storage while also reducing the ingress of atmospheric gases. A controlled atmosphere may be created by replacing oxygen in the container with another less reactive gas, such as an inert gas (e.g., helium, neon, argon, krypton, xenon, or radon).
The base seals 108 may be formed of and include one or more flexible materials, such as rubber and other elastomeric polymer materials. In some embodiments, such as high temperature applications, the base seals 108 may be formed from materials configured to withstand high temperatures while forming a seal, such as metal materials (e.g., copper) or graphite. The base seals 108 may be formed into sealing rings, such as O-rings, extending around a protrusion from the base 106 configured to be received in an interior portion of the shell 102. As illustrated in
The shell 102 may include one or more ports 116 defined in the shell 102. In the embodiment illustrated in
In the embodiment illustrated in
In other embodiments, the inlet 114 and the outlet 112 may be valves configured to connect to a gas supply or gas exhaust and to open to receive the inert gas. The valves may be configured to exhaust the oxygen and close once the oxygen has been replaced with the inert gas to seal the cavity 104.
In some embodiments, the container 100 may be configured, such that the base 106 is positioned at a top of the container 100. For example, the shell 102 may form an open container, with an opening at a top of the shell 102. The base 106 may act as a lid sealing the opening at the top of the shell 102 with the base seals 108. In these embodiments, the ports 116 may also be defined in the base 106. In other embodiments, the ports 116 may remain within the shell 102, such as through a side wall of the shell 102. Positioning the base 106 at the top of the container 100 may facilitate temporarily removing the base 106 while maintaining the inert gas in the shell 102. For example, in embodiments where the inert gas is heavier than the atmospheric gases, the inert gas may remain within the shell 102 if the base 106 is removed from the top of the shell 102 for a short period of time. This may facilitate adding additional samples to the container 100 or performing minor processes within the container 100, such as taking measurements.
A post 208 may extend from the platform 202 in a central portion of the base 106. The post 208 may be configured to interface with a sample, such as to secure the sample to the base 106 or to center the sample and secure the sample radially relative to the base 106. In the embodiment illustrated in
The platform 202 may extend radially beyond an outer circumference of the protrusion 204 to form a shelf 210. The shelf 210 is configured to act as a stop when the shell 102 (
The shell 102 may also include a recess 212 defined from a bottom surface of the platform 202 opposite the protrusion 204. In some embodiments, the recess 212 is configured to interface with a feature on a shelf or another container 100 (
In some embodiments, the shell seal structure 304 has a complementary size and shape to the recess 212 (
In the embodiment illustrated in
The ports 116 may extend through the shell seal structure 304 into the cavity 104. The shell seal receiving aperture 302 intersects the ports 116, such that the shell seal 110 may seal the ports 116 when the ports 116 are not in use. The ports 116 are divided into an outer port 404 and an inner port 406 by the shell seal receiving aperture 302. The outer port 404 is positioned on an opposite side of the shell seal receiving aperture 302 from the cavity 104. The inner port 406 is positioned between the shell seal receiving aperture 302 and the cavity 104. In the embodiment illustrated in
In the embodiment illustrated in
Replacing the oxygen in the container 100 with a heavier less reactive gas, such as an inert gas, as discussed above, may reduce the degradation of the material stored in the container 100. The heavier less reactive gas may be maintained in the container 100 through the base seals 108 and the shell seal 110. The heavier less reactive gas may have larger atoms or molecules than the oxygen, such that the heavier less reactive gas may be less likely to leak from the container 100 through the base seals 108 and the shell seal 110. Furthermore, the cavity 104 of the container 100 may be filled to a pressure that is substantially the same as an environmental pressure in the surrounding area. Therefore, a pressure differential between the cavity 104 and the surrounding environment may be minimal, further reducing the potential for gas leaking into or out of the cavity 104.
The shell seal structure 614 is configured to house a shell seal 610. The ports 616 extend through the shell seal 610. In some cases, the ports 616 are created in the shell seal 610 by puncturing the shell seal 610 with a needle as discussed in further detail with respect to
As illustrated in
In another embodiment, the shell seal wall 622 may be positioned in a central portion of the shell seal structure 614 and two clamping structures 620 may be positioned on opposing axial ends of the shell seal structure 614. Two shell seals 610 may be disposed in the shell seal structure 614, with a first shell seal 610 on a first axial side of the shell seal structure 614 between a first clamping structure 620 and the central shell seal wall 622 and the second shell seal 610 on a second axial side of the shell seal structure 614 between a second clamping structure 620 and the central shell seal wall 622.
The clamping structure 620 may be configured to move axially inward a distance defined by a major dimension (e.g., diameter, width, apothem) of at least one of the ports 616. For example, the clamping structure 620 may move axially inward a distance in a range from about the major dimension of one of the ports 616 to about twice the major dimension of the one of the ports 616. The distance moved by the clamping structure 620 may cause the ports 616 defined in the shell seal 610 to collapse into themselves and close.
The clamping structure 620 may include a handle feature 624 configured to facilitate rotation of the clamping structure 620. For example, the handle feature 624 may be configured to provide a grip for a user's hands to turn the handle feature 624. As illustrated in the embodiment of
The inlet 908 includes an inlet port 910 configured to provide a fluid coupling between a fluid supply (e.g., less reactive gas supply, inert gas supply, etc.) and the cavity 1002. The inlet 908 may also include an inlet seal 1006 configured to seal the inlet port 910 when the inlet port 910 is not coupled to a fluid supply. For example, the inlet 908 may be a valve configured to be opened when coupled to a fluid supply and closed when not coupled to the fluid supply. In another example, the inlet seal 1006 may be a seal formed from a flexible material similar to the shell seals 110, 610 described above, and the inlet seal 1006 may be configured to be compressed to seal the inlet port 910 or to receive a plug through the inlet port 910 to seal the inlet port 910.
The outlet 912 includes an outlet port 914 configured to exhaust the oxygen and other atmospheric gases from the cavity 1002. The outlet 912 may also include an outlet seal 1004 configured to seal the outlet port 914 when the cavity 1002 has been filled with a less reactive gas. For example, the outlet 912 may be a valve configured to be opened when the inlet 908 is coupled to a fluid supply to facilitate exhausting the atmospheric gases from the cavity 1002 as the cavity 1002 is filled with the less reactive fluid and closed when the inlet 908 is not coupled to the fluid supply to maintain the less reactive fluid in the cavity 1002 and substantially prevent the ingress of atmospheric gases from the surrounding environment. In another example, the outlet seal 1004 may be a seal formed from a flexible material similar to the shell seals 110, 610 described above, and the outlet seal 1004 may be configured to be compressed to seal the outlet port 914 or to receive a plug through the outlet port 914 to seal the outlet port 914.
In the embodiment illustrated in
In the embodiment illustrated in
After the sample is inserted into the container, the container is closed in act 1104. As discussed above, the container includes a shell (e.g., shell 102, 602, 902) and a base (e.g., base 106, 606). The container is closed by securing the shell to the base. The base may include one or more seals (e.g., base seals 108, 608) configured to form a substantially fluid tight seal between the shell and the base when the container is closed. Thus, a volume within the container may be substantially sealed to the ingress and egress of fluid. The container with the sample enclosed may be filled with atmospheric gases including oxygen and nitrogen.
The atmospheric gases may be replaced by inputting a non-reactive gas, such as an inert gas, in act 1106 and exhausting the atmospheric gases in act 1108. The pressure in the volume defined within the container may be maintained at substantially a same pressure as the environment outside the container. Thus, as the non-reactive gas is input into the container a similar volume of atmospheric gas may be removed or exhausted from the container. As discussed above, the non-reactive gas may be input through an input port (e.g., port 116, 616, 910) and the atmospheric gases may be removed or exhausted through an output port (e.g., 116, 616, 914).
After the atmospheric gases are replaced with the non-reactive gas in acts 1106 and 1108, the container is sealed in act 1110. In some embodiments, the inlet and outlet may include valves, such that the container may be sealed by closing the valves. In other embodiments, as discussed above, the inlet and outlet ports may be defined through a flexible sealing structure (e.g., shell seal 110, 610, 1004, 1006). The flexible sealing structure may be compressed through an axial force applied by a clamp (e.g., clamp 502) or clamping structure (e.g., clamping structure 620). In other embodiments, the ports through the flexible sealing structure may be closed with a plug or other insert configured to close the ports and form a seal with the flexible sealing structure.
As discussed above, the pressure in the internal volume of the container may be maintained at a similar pressure to the atmospheric pressure in the environments around the container. Therefore, a pressure differential between the internal volume and the surrounding environment may be substantially zero. In addition, no vacuum is needed. With little to no pressure differential, there may be little to no pressure across the different seals, such that the ingress or egress of gases from or into the volume of the container may be substantially reduced.
Embodiments of the disclosure may facilitate the storage of reactive samples by substantially removing reactive gases from around the samples. Removing the reactive gases may reduce the degradation of the reactive samples during storage. The embodiments of the disclosure may maintain the samples in a container having a pressure that is substantially similar to an external pressure. Maintaining similar pressures may substantially reduce the ingress and egress of gases into or out of the container. Limiting the ingress and egress of gases into or out of the container may facilitate storing the samples in the containers for longer periods of time, such as multiple months without significant degradation of the samples. The containers may, for example, be used to prevent or substantially reduce samples of nuclear materials from going airborne. Corrosion of the containers may also be substantially reduced.
Storing samples for longer periods of time may reduce testing costs, at least by reducing the amount of materials of the sample used. For example, reducing the degradation of samples may facilitate performing a greater number of tests on a single sample before replacing the sample. Storing samples for a longer period of time may also facilitate obtaining samples in greater volumes, which may reduce the costs of the samples. The container may be constructed from low-cost materials, such that the containers may be easily replaced and disposable.
The embodiments of the disclosure described above and illustrated in the accompanying drawing figures do not limit the scope of the invention, since these embodiments are merely examples of embodiments of the invention, which is defined by the appended claims and their legal equivalents. Any equivalent embodiments are intended to be within the scope of this disclosure. Indeed, various modifications of the present disclosure, in addition to those shown and described herein, such as alternative useful combinations of the elements described, may become apparent to those skilled in the art from the description. Such modifications and embodiments are also intended to fall within the scope of the appended claims and their legal equivalents.
This invention was made with government support under Contract Number DE-AC07-05ID14517 awarded by the United States Department of Energy. The government has certain rights in the invention.