This application claims priority to Italian Application No. 102016000027053, filed Mar. 15, 2016, which is incorporated herein by specific reference.
Field of the Invention
The present invention relates to a containment basket adapted for bottles or similar containers, e.g., for washing or cleaning operations.
Background Art
Containment baskets for bottles are known in the art, in particular for use in automatic operations for washing said bottles, the latter being in particular, without being limited to, the type commonly used for giving water to laboratory animals.
However, said known baskets suffer from problems that need to be solved.
Italian application for utility model MI2011U000340, filed by the present Applicant, describes a containment basket for bottles for use in automatic operations for washing said bottles, which is wholly made of stainless steel to withstand wash cycles using aggressive acidic and alkaline detergents as well as the high temperature set for autoclave cycles (131° C.) in order to sterilize the containers (bottles) for liquids placed in the basket.
The basket is provided with a bottle-retaining sliding grid to allow the execution of the wash process in fully automated systems, and also to allow easy manual removal of the bottles from the basket by the operator.
The sliding grid, made of laser-cut stainless steel sheet, slides on guides formed on the sidewalls of the basket and located at different levels to allow placing therein bottles of different shapes and dimensions. Also the grid has a different shape depending on the type of bottle contained in the basket.
The basket is equipped with four feet made of plastic material fitted into the four upper corners, which act as sliding pads when the basket is loaded upside-down into the washing machine.
The washing machine is, in fact, equipped with conveyor belts, and the plastic feet are useful to prevent friction, which may result in rapid belt wear.
However, said stainless steel basket equipped with a sliding grid still has a few drawbacks, which are listed below.
In the event of shocks or knocks caused by system malfunctions or incorrect use or handling by the operator, or by accidental falls, the stainless steel basket may, especially when loaded with bottles full of water, undergo permanent deformations that will impair the automatic process, causing unwanted downtime and loss of productivity.
It is known, in fact, that stainless steel does not have good elasticity properties, and high stresses exceeding the elastic capability of the material will produce permanent deformations.
The basket is conceived as a stainless steel wire structure. However, automated washing systems require very strict tolerances as concerns the basket dimensions, which make it necessary to use costly solutions such as welding robots or automatic wire and sheet-metal bending and cutting machines, resulting in high production costs and high prices of the finished product.
The sliding grid retains the bottles in the conical region of the neck thereof. Since the sliding grid is made from laser-cut sheet-metal, the sharp corner of the sheet that touches the neck may cause damage to bottles made of plastic material, the thickness of which is generally around 1 mm. Smoothing the sharp corners is a costly operation that does not guarantee a solution to the problem.
The basket is not always used for washing processes carried out by automated systems, where handling operations (loading and unloading from conveyor carriages, lifting, overturning, closing of the sliding grid) are executed by robots or handling devices. Very often the basket is used in animal breeding departments of research centers for bottle containment and transportation purposes only. In such a case, lifting and handling are carried out by operators, particularly by female personnel. It is clear that the weight of the stainless steel basket plays an important role in the ergonomics of such operations.
The stainless steel basket provides some flexibility in the handling of different types of bottles, since the type and position of the sliding grid can be changed, and the grid can be installed on guides suitably provided on the sides at various heights. However, if the basket needs to be used for different bottles, it is necessary to remove the sliding grid and change the position thereof, but this operation, though apparently simple for a skilled operator, still requires the use of special tools and may be difficult for a user who does not have an internal workshop available.
Therefore, a need arises for providing a containment basket suitable for containing bottles during washing operations, and having technical features that can overcome the above-described deficiencies.
It is therefore one object of the present invention to propose a containment basket adapted for bottles or similar containers, especially for washing operations, aimed at overcoming all of the above-mentioned drawbacks.
According to the present invention, the containment basket is made of plastic material and has a substantially parallelepiped structure with walls including grids or slots and an open top side.
The basket is suitable for containing one or more fixed intermediate grids and one sliding grid, said grids being adapted to contain and hold bottles or the like in a removable manner, and a lever system for retaining and releasing the sliding grid, thus retaining and releasing the bottles.
The present invention relates to a containment basket adapted for bottles or similar containers for liquids, characterized in that it is made of plastic material and has a substantially parallelepiped structure with sidewalls and a base including grids or slots and with an open side opposite to the base, and in that it comprises:
It is a particular object of the present invention to provide a containment basket adapted for bottles or similar containers, especially for washing operations, as specifically set out in the claims, which are an integral part of the present description.
Further objects and advantages of the present invention will become apparent from the following detailed description of a preferred embodiment (and variants) thereof referring to the annexed drawings, which are only supplied by way of non-limiting example, wherein:
In the drawings, the same reference numerals and letters identify the same items or components.
With reference to the annexed drawings, the containment basket is made of plastic material and has a substantially parallelepiped structure with walls including grids or slots and with an open side.
The grids or slots, which may have variable shapes from point to point, contribute to making the structure lighter, in addition to allowing the wash liquids to flow through.
For easier understanding, the open side will hereafter be referred to as top side.
The basket further comprises one or more fixed intermediate grids and one sliding grid adapted to contain and hold bottles or the like, e.g., glass containers and beakers in use in research laboratories, in a removable manner, and a lever system for retaining and releasing the sliding grid, thus retaining and releasing the bottles.
The type of plastic material used for manufacturing the basket and its components is particularly suited to provide chemical-physical resistance to wash cycles with various types of detergents at the temperature normally set for autoclave sterilization cycles. In particular, a fiberglass-charged polymer has been found which is suitable for this purpose. More specifically, this is a thermoplastic resin suitable for hot-moulding processes, with a fiberglass percentage of approximately 40%. This type of raw material has been certified in accordance with the American FDA regulations for use in the food industry, which is an important requisite, e.g., in preclinical pharmaceutical research, for safeguarding the health of test animals.
In case of violent shocks or falls, the plastic basket offers the advantage that, though it may break, it will not become deformed, thus not giving rise to the well-known processability problems in automated washing systems.
The fully assembled plastic basket is very light, its weight being, in particular, approximately half the weight of a stainless steel basket, leading to evident benefits in terms of ergonomics for manual handling.
In the non-limiting example described herein, the basket 1 has a structure with a rectangular base, inside of which two fixed intermediate grids 2, 3 and one sliding grid 4 are inserted, all of which are arranged parallel to the basket base 5.
The intermediate grids 2, 3 and the sliding grid 4 (examples shown in
The sliding grid 4 (
The sliding grid 4, made of moulded plastic material, allows forming the corners that will come in contact with the bottle necks (the type of contact will be described below) with suitably rounded connections and without requiring higher costs, thus preventing any damage to the bottles, which may occur when using, for example, grids made of laser-cut sheet-metal.
The fixed grids 2, 3, (
In particular, the hooking systems 8 protrude perpendicularly from the shorter sides of the fixed grids, so that the latter can be secured in mutually corresponding opposite positions on the bars 9, with one grid connected to the upper part and the other one connected to the lower part of the bars 9.
It is also possible to insert just one fixed grid instead of two, according to specific requirements.
The shorter sidewalls of the basket have, in their upper part, four projecting blocks 10 made of plastic material, directly obtained by moulding and forming handles 11 for manual gripping. The blocks 10 perform the function of supporting the basket when the latter is in the upside-down position, particularly when it is positioned on the bottle washing system, with the bottles loaded and retained in the basket.
Since they are made of plastic material, these blocks also avoid the need for applying four additional plastic feet, which would be necessary for a prior-art basket made out of stainless steel wire to avoid friction against the conveyor belts of the washing machines.
The following will describe the lever system for retaining and releasing the sliding grid.
The lever system (
The lever, the counter-lever and the rod are made of the same plastic material as the containment box that constitutes the basket base.
The main lever 15 with the handle 16 can slide vertically within a guide 25 formed on a sidewall of the basket (
The counter-lever 17 can slide vertically (
The linking rod 18 performs the task of synchronizing the vertical movements of the main lever and counter-lever.
Normally, the main lever 15 and the counter-lever 17 are pushed and held in the “low” idle position by a respective stainless steel spring 19, 20 inserted in a suitable respective support 29, 30 and countered by a respective abutment 31, 32 formed on the basic basket (see, in particular,
“Dovetail” feet 35, 36 on the inner sides of each lever (
Each lever is provided with a flexible element 41, 42 ending with a respective tooth 43, 44 to allow a small vertical translation of the lever within a respective cavity 45, 46 formed in the sidewalls of the guides 25, 26, thus preventing the two “dovetail” feet from coming out of the guides (
In order to mount the levers on the basic basket, it is sufficient to bend, e.g., manually, the flexible element 41, 42 and slide the lever upwards until the tooth 43, 44 enters the region that limits the sliding in the respective cavity 45, 46.
The levers 15, 17 have respective side windows 51, 52 (
In the (lowered) idle position of the levers, the windows 51, 52 are offset relative to the respective windows 53, 54 (
In said windows, the central lateral teeth 7 of the sliding grid 4 are inserted, so that they can slide horizontally when the windows are facing each other, or are retained inside the windows 53, 54 of the flanks of the guides when the windows are offset.
Additional windows 55, 56 are provided in the sidewalls of the basket, in such positions as to receive the additional lateral teeth 7 of the sliding grid, so as to allow the grid to slide horizontally while preventing it from moving in the vertical direction.
Multiple windows 51-56 are provided in the vertical direction, so that the sliding grid 4 can be positioned at different levels in the basket, depending on the height of the bottles that need to be treated (see, in particular,
The sliding grid 4 can be released to allow it to slide horizontally by pulling the lever 15 upwards by means of the handle. The linking rod 18, which ends with two small “cams” 59, 60, one at each end, and which is hinged to the basket at respective lower points 61, 62 of the guides, will thus undergo a rotation, thereby transmitting the vertical sliding motion to the counter-lever 17.
The simultaneous vertical movement of both levers will allow aligning the teeth 7 on the sliding grid with the windows 51-54 on the levers themselves, thereby allowing the sliding grid to translate horizontally (
In particular,
The bottles are positioned vertically with their opening at the top, so that, when the basket is turned upside-down, the bottles will have their open top facing down, ready for the washing operation, during which the liquid or fluid will be sprayed from below, penetrate the bottles, and exit by gravity.
The sliding grid 4 can be placed at a different level or replaced for processing other types of bottles or the like.
In order to remove the sliding grid 4 from the basket, it is first necessary to dismount the levers as follows:
With particular reference to
It should be noted that the above-mentioned plastic material employed for manufacturing the baskets is also particularly suited to withstand the weight of stacked baskets containing bottles full of liquid, i.e., at full load. This may happen, for example, during autoclave sterilization steps, and represents the heaviest conditions that could cause deformation to plastic materials.
All the components of the lever system can be assembled without difficulty by any operator by following a simple procedure.
The basket gains much flexibility because it can be configured and adapted as necessary by executing simple assembly steps, whether for standard bottle types already available on the market or for new containers for liquids.
The above-described non-limiting example of embodiment may be subject to variations without departing from the protection scope of the present invention, including all equivalent designs known to a man skilled in the art.
The elements and features shown in the various preferred embodiments may be combined together without however departing from the protection scope of the present invention.
From the above description, those skilled in the art will be able to produce the object of the invention without introducing any further construction details.
Number | Date | Country | Kind |
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102016000027053 | Mar 2016 | IT | national |
Number | Name | Date | Kind |
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20150305593 | Dabade | Oct 2015 | A1 |
Number | Date | Country |
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93 02 739 | Apr 1993 | DE |
2 2012 010187 | Jan 2013 | DE |
1 587 567 | Mar 1970 | FR |
1 588 044 | Apr 1970 | FR |
191505232 | Sep 1915 | GB |
MI2011U000340 | Oct 2011 | IT |
Entry |
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Italian Search Report dated Nov. 22, 2016, issued in Italian Application No. IT US20161683, filed Mar. 15, 2016. |
Number | Date | Country | |
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20170266703 A1 | Sep 2017 | US |