Containment member for a magnetic-drive centrifugal pump

Information

  • Patent Grant
  • 6293772
  • Patent Number
    6,293,772
  • Date Filed
    Thursday, October 28, 1999
    24 years ago
  • Date Issued
    Tuesday, September 25, 2001
    22 years ago
Abstract
A containment member for a magnetic-drive centrifugal pump includes a reinforcement member cooperating with an inner layer and an outer layer to form a unitary body. The inner layer has a first side defining a generally annular recess and a second side opposite the first side. The second side defines a pocket located coaxially and radially inward with respect to the annular recess. The reinforcement member has a stem portion nested within the pocket. The reinforcement member has a curved portion extending radially outward from the stem portion. The stem portion has a first radial dimension and the curved portion has a second radial dimension greater than the first radial dimension. The outer layer covers the curved portion and is affixed to the curved portion and the inner layer.
Description




FIELD OF THE INVENTION




This invention relates to a containment member for confining fluid to a wet-end of a magnetic-drive centrifugal pump.




BACKGROUND




Magnetic-drive centrifugal pumps are well suited for pumping caustic and hazardous fluids because shaft seals are not required. Instead of shaft seals, magnetic-drive pumps generally feature a pump shaft separated from a drive shaft by a containment shell. The drive shaft is arranged to rotate with a first magnetic assembly, which is magnetically coupled to a second magnetic assembly. The second magnetic assembly applies torque to the pump shaft to pump a fluid contained within the containment shell.




The reliability of containment shells may be rated in terms a burst strength. The burst strength is a pressure per unit area from the pumped fluid on the containment shell that results in damage to the containment shell sufficient to cause the leakage of fluid from the containment shell. In general, the higher burst strength, the better the containment shell. However, increasing the burst strength of a containment shell poses some difficult technical obstacles. For example, increasing the thickness of the containment shell or adding metallic reinforcement to the containment shell may significantly degrade pump performance, making any increase in the strength of the containment shell irrelevant. If the thickness of the containment shell is too great or if metal reinforcements are used indiscriminately, magnetic coupling between the first magnetic assembly and the second magnetic assembly may be impaired. In turn, the impeller may stop rotating entirely or may rotate too slowly for proper pump performance. Thus, a need exists for a containment shell with a superior burst strength, without sacrificing the requisite efficiency of the magnetic coupling between the first magnetic assembly and the second magnetic assembly.




Many magnetically driven pumps include a front support and a rear support to support a rotating or a stationary pump shaft. The front support is often located such that the front support obstructs the inlet flow to the impeller, detrimentally limiting the performance of the pump under conditions of low net positive suction head (NPSH). Meanwhile, the rear support may be integral with a containment shell of polymer composite construction. The containment shell of the dual-support pump is often structurally inadequate to support a shaft without the assistance of a front support. Consequently, elimination of a front support for low net NPSH applications may reduce the burst strength of the containment shell, provide inadequate radial support for the pump shaft, or otherwise detrimentally impact pump reliability. Thus, a need exists for a containment shell that can support radial loads from a cantilevered shaft, while meeting a burst strength design goal.




SUMMARY OF THE INVENTION




In accordance with a preferred embodiment of the invention, a containment member for a magnetic-drive centrifugal pump includes a reinforcement member cooperating with an inner layer and an outer layer to form a unitary body. The inner layer has a first side defining a generally annular recess and a second side opposite the first side. The second side defines a pocket located coaxially and radially inward with respect to the annular recess. The reinforcement member has a stem portion nested within the pocket. The reinforcement member has a curved portion extending radially outward from the stem portion. The stem portion has a first radial dimension and the curved portion has a second radial dimension greater than the first radial dimension. The outer layer covers the curved portion and is affixed to the curved portion and the inner layer.




The containment member is well-suited for supporting a cantilevered shaft because during operation of a pump the stem portion accepts a radial load from the shaft, the stem portion transfers the radial load to the curved portion, and the curved portion distributes the radial load to the inner layer, the outer layer, or both. The curved portion may predominately distribute the radial load over adjoining surface areas defined between the first radial dimension and the second radial dimension. The resultant distribution of stress on and within the adjoining areas is compatible with the longevity and reliable service of a polymer-based construction for the inner layer and the outer layer. A polymer-based construction refers, for example, to a polymer matrix reinforced by reinforcing material distributed within the polymer matrix.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1A

shows a cross-sectional view of one embodiment of a containment member in accordance with the invention.





FIG. 1B

shows an exploded perspective view of the containment member of FIG.


1


A.




FIG.


2


through

FIG. 6

show cross-sectional views of various embodiments of a containment member in accordance with the invention.





FIG. 7

shows a cross-sectional embodiment of a pump including the containment member of

FIG. 6

in accordance with the invention.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS




In accordance with one embodiment of the invention, FIG.


1


A and

FIG. 1B

show a containment member


10


for a magnetic-drive centrifugal pump including an inner layer


14


adjacent to a reinforcement member


12


and an outer layer


16


affixed to the reinforcement member


12


. The inner layer


14


has a first side


18


defining a generally annular recess


20


. The inner layer


14


has a second side


22


opposite the first side


18


. The second side


22


defines a pocket


24


located coaxially and radially inward with respect to the annular recess


20


. The reinforcement member


12


has a stem portion


26


nested within the pocket


24


and a curved portion


28


extending radially outward at or near one end of the stem portion


26


. The stem portion


26


has a first radial dimension


30


. The curved portion


28


has a second radial dimension


32


greater than the first radial dimension


30


. An outer layer


16


covers the curved portion


28


and preferably affixes the curved portion


28


to the inner layer


14


and to the reinforcement member


12


such that the inner layer


14


, the reinforcement member


12


, and the outer layer


16


form a unitary body of the containment member


10


.




The reinforcement member


12


is generally mushroom-shaped for the receipt of radial force from a pump shaft


34


at the stem portion


26


and for the distribution of the radial force to the inner layer


14


and the outer layer


16


via the curved portion


28


.




The curved portion


28


preferably has a concavo-convex cross-section such that the opposite sides of the curved portion


28


both have curved profiles. A concavo-convex cross-section refers to a concave profile on the wet-end side of the curved portion


28


and a convex profile on a dry-end side opposite the wet-end side. A curved protrusion


28


that is concavo-convex has a concave side facing the inner layer


14


and a convex side facing the outer layer


16


. For example, the opposite sides of the curved portion


28


may track each other in a parallel manner and may be substantially domed or substantially hemispherical. If the curved portion


28


is substantially hemispherical, the curved portion


28


is well-suited for distributing components of a radial force from the stem portion


26


to the inner layer


14


, the outer layer


16


, or both.




The reinforcement member


12


has a centrally positioned bore


40


to promote adhesion between the inner layer


14


and the outer layer


16


within or in the proximity of the central bore


40


. The first side


18


of the inner layer


14


has a generally cylindrical recess


42


disposed radially inward from the annular recess


20


. The generally cylindrical recess


42


is adapted to receive or engage a pump shaft


34


and the annular recess


20


is adapted to receive a rotor with a radial clearance sufficient for rotation. The generally cylindrical recess


42


may have an integral key protrusion


36


that mates with a corresponding notch


44


in the pump shaft


34


to prevent the pump shaft


34


from rotating, although any other arrangement may be used to secure the pump shaft


34


to the containment member


10


.




In a preferred embodiment, the stem portion


26


comprises a hollow tube having an inner diameter generally exceeding an outer diameter of the pump shaft


34


by at least a thickness of the inner layer


14


. An axial length of the stem portion


26


is consistent with providing sufficient radial support for the pump shaft


34


.




The reinforcement member


12


is composed of a metallic material, a metal, stainless steel, cast-iron, an alloy, or another suitable material. If the stem portion


26


is made of a corrosion-resistant metal or alloy, then a hollow cylindrical portion of the inner layer


14


between the shaft


34


and the stem portion


26


could be eliminated. The curved portion


28


or generally domed portion may have concentric radial grooves to improve adhesion to the outer layer


16


, the inner layer


14


, or both. The concentric radial grooves provide interlocking engagement with the polymeric matrix of the inner layer


14


, the outer layer


16


, or both. In an alternate embodiment, the reinforcement member


12


could feature holes in the curved portion


28


for mechanical interlocking with the polymeric matrix of the inner layer


14


or the outer layer


16


.




The inner layer


14


is preferably composed of polymeric matrix and a reinforcing material distributed within the polymeric matrix. For example, the inner layer


14


may be composed of a polymer composite, a plastic composite, a fiber-reinforced plastic, a fiber-reinforced polymer, carbon fiber-filled polytetrafluoroethylene (PTFE), or another structurally suitable composition. The polymeric matrix may comprise a polymer or plastic, such as PTFE or ethylene tetrafluoroethylene (ETFE). The reinforcing material may comprise carbon fiber, ceramic, metal fiber, glass fiber, or another suitable structural-enhancing filler.




The outer layer


16


is composed of a polymer, a plastic, a polymer composite, a plastic composite, a fiber-reinforced plastic, or a fiber-reinforced polymer. The outer layer


16


may be formed by molding a composite layer over the inner layer


14


and part of the reinforcement member


12


. Advantageously, the reinforcing material for the outer layer


16


may be in the structural form of fibers, particles, strands, screens, cloth, or the like. The inner layer


14


and the outer layer


16


terminate in a flange portion


38


for mounting to a pump housing.




The inner layer


14


is preferably a protective layer composed of a corrosion-resistant polymeric matrix. Suitable corrosion-resistant polymers include epoxy and vinyl ester resin. The inner layer


14


may intervene between the pump shaft


34


and the stem portion


26


to protect the stem portion


26


from attack by the pumped fluid. Similarly, if the reinforcing material within the polymeric matrix is sensitive to corrosion, a coating or sheathing of the corrosion-resistant material on the reinforcing material forms a barrier to prevent exposure of the reinforcing material to the pumped fluid. The outer layer


16


may be made of the same polymeric matrix as in the inner layer


14


. However, the adhesive properties of the outer layer


16


are paramount to its corrosion-resistant properties because the outer layer


16


adhesively bonds to at least the reinforcement member


12


. Further, the outer layer


16


may adhesively bond to the inner layer


14


associated with a cylindrical portion


50


and an end


52


of the containment member


10


to enhance the structural integrity of the containment member


10


. Although the outer layer


16


is not intended to be exposed to pumped fluid during ordinary operation of the pump, the outer layer


16


may be a corrosion-resistant or protective layer to withstand harsh environmental conditions or unintentional exposure.




Assume that a radial force is applied to the protruding end


15


of the stem portion


26


. The peak of the radial force is transmitted from the stem portion


26


to the periphery of the curved portion


28


. As best shown in

FIG. 1B

the curved portion


28


has a first transmission surface area


46


and a second transmission surface area


48


for transmitting and distributing the radial force to the inner layer


14


and the outer layer


16


, respectively. The first transmission surface area


46


is preferably a concave area having a radius varying between the first radial dimension


30


and the second radial dimension


32


. The second transmission surface area


48


is preferably a convex area having a radius varying at least between the first radial dimension


30


and the second radial dimension


32


. The radial forces are distributed throughout the entire region adjoining the first transmission surface


46


and the second transmission surface


48


, although a peak in the radial force transmission is at the outer periphery


29


of the curved portion


28


. Because the force per unit area on the containment member


10


is reduced for corresponding increases in the second radial dimension


32


of the curved portion


28


, the stress tolerance of the inner layer


14


and the outer layer


16


may be optimized by maximizing radial dimensions of the containment member


10


consistent with the overall pump design. For a given second radial dimension


32


and the maximum expected radial load from the pump shaft


34


, the resultant stress on the inner and outer layer (


14


,


16


) provides a basis for selecting a structurally suitable composite material for the inner and outer layer (


14


,


16


), aside from corrosion-resistance concerns. Structurally suitable composite materials have adequate sheer modulus and strengths for the containment member


10


along with adequate adhesive properties to promote bonding to the metallic reinforcement member


12


.




The greatest force moment is produced at the periphery


29


of the curved portion


28


. If the curved portion


28


is hemispherical, the periphery of the curved portion


28


defines an inner layer circumference and an outer layer circumference over which a peak stress concentration is distributed consistent with preventing delamination between the inner layer


14


and the curved portion


28


and the outer layer


16


and the curved portion


28


.




The radial stress from the pumped fluid on the containment member


10


is often referred to as hoop stress. Hoop stress is normally about twice as high as the axial stress on a cylindrical portion


50


of the containment member


10


. The stress on an end


52


of the containment member


10


is usually the highest of all the hydraulic stresses placed on the containment member


10


. The reinforcement member


12


may be made of ductile iron, a metallic material, stainless steel, an alloy, or any metal of sufficient strength for reinforcement. The reinforcement member


12


may be turned from metal stock or formed by investment casting, for example.




A completely hemispherical shape for the curved portion


28


provides the lowest stress concentration in a composite material of the inner layer


14


and the outer layer


16


, such that the greatest potential pressure rating of the containment member


10


may be realized. However, an entirely hemispherical curved portion


28


may be too axially long for certain pump designs. If the curved portion


28


is partially or generally hemispherical, as opposed to completely hemispherical, the stresses in the end


52


of the containment member


10


are nominally or tolerably increased from the aforementioned lowest stress concentration. The stem portion


26


cooperates with the curved portion


28


to provide a stress-tolerant end


52


with an integral shaft support for the shaft


34


and a containment member


10


for magnetic-drive pumps with limited axial space for a containment member


10


.




The generally or entirely hemispherical shape for the curved portion


28


provides the greatest amount of surface area in a limited amount of space. The generally or entirely hemispherical dome reduces the stress on the composite material (e.g., outer layer


16


) encapsulating the curved portion


28


. Under tests, a containment shell consistent with the design of FIG.


1


A and

FIG. 1B

withstood pressures of up to 2700 pounds per square inch (psi).





FIG. 2

shows a containment member


110


which is similar to the containment member


10


of FIG.


1


A and

FIG. 1B

except

FIG. 2

has a reinforcement member


112


with a solid central region


154


instead of the central bore


40


(FIG.


1


B). Like reference numerals indicate like elements in

FIG. 1A

,

FIG. 1B

, and FIG.


2


. In an end


152


of the containment member


110


, the solid central region


154


provides a barrier between the inner layer


14


and the outer layer


16


. The central region


154


provides some additional surface area of the curved surface


28


for the transfer of radial forces imparted by the pump shaft


34


to the outer layer


16


. Although the containment member of

FIG. 2

is shown in the context of a stationary shaft application, the containment member


110


of

FIG. 2

is well-suited for providing additional strength against hydraulic forces for applications where a rotating shaft uses a product-lubricated bearing in a vicinity of the cylindrical recess


42


and the solid central region


154


.





FIG. 3

shows a containment member


210


which is similar to the containment member


10


of FIG.


1


A and

FIG. 1B

except

FIG. 3

has a reinforcement member


212


in which a curved portion


228


has a generally plano-convex cross-section. An inner layer


214


of

FIG. 3

provides an annular recess


220


with sharper or more orthogonal corners


256


than the annular recess


20


of FIG.


1


A and FIG.


1


B. The inner layer


214


has a first side


218


and a second side


222


. Like reference numerals indicate like elements in FIG.


1


A and FIG.


1


B and FIG.


3


.




A plano-convex cross section refers to a reinforcement member


212


with a generally convex side facing a dry-end of the containment member


210


and a generally planar side facing the wet-end of the containment member


210


. The planar side faces and adjoins the inner layer


214


. The convex side faces and adjoins the outer layer


16


. The inner layer


214


and the outer layer


16


may adhere to one another in the vicinity of a central bore


240


in the reinforcement member


212


to increase the structural integrity of the containment member


210


. The strength of the plano-convex cross section of

FIG. 3

is somewhat similar to that of the concavo-convex cross-section of FIG.


1


A and

FIG. 1B

because the concave side offers the same curved profile to the outer layer


16


. The plano-convex cross-section of

FIG. 3

may have an axial thickness of the reinforcement member


212


that transforms an end


252


of the containment member


210


into a stronger thick-walled pressure vessel, rather than a weaker thin-walled pressure vessel.





FIG. 4

shows a containment member


310


which is similar to the containment member


210


of

FIG. 3

except the containment member


310


of

FIG. 4

has a reinforcement member


312


with a solid central region


354


instead of a central bore


240


. In an end


352


of the containment member


310


, the solid central region


354


forms a barrier between the inner layer


214


and the outer layer


16


. The solid central region


354


provides some additional area for the transfer of radial force imparted by the pump shaft


34


to the outer layer


16


. Like reference numerals indicate like elements in FIG.


3


and FIG.


4


.





FIG. 5

shows an alternate embodiment of a containment member


400


that includes a first layer


402


and a second layer


404


. The first layer


402


is a metallic reinforcement layer. The second layer


404


is a protective layer that covers the first layer


402


on a wet-end side of the pump to protect the first layer


402


from any corrosive influence of the pumped fluid. The second layer


404


is preferably formed of a composite material, such as a fiber-reinforced polymer.




The first layer


402


includes an outer cylindrical portion


406


, a curved end portion


408


, and an inner cylindrical portion


410


. The outer cylindrical portion


406


radially extends inward at the curved end


408


to support an inner cylindrical portion


410


. The curved end portion


408


has a semi-toroidal shape. The inner cylindrical portion


410


is generally coaxially oriented with respect to the outer cylindrical portion


406


. The inner cylindrical portion


410


forms a tubular support for a hollow pump shaft


416


.




A generally annular recess


412


is located between the inner cylindrical portion


410


and the outer cylindrical portion


406


. The annular recess


412


has an inner diameter


414


for mating with the hollow pump shaft


416


. The inner diameter


414


may have a slot (not shown) for engaging an integral key or any other type of key to prevent rotation of the hollow pump shaft


414


.




The curved end


408


of the first layer


402


is preferably curved in a generally hemispherical manner to provide ample resistance to hydraulic stress during anticipated operational conditions of a pump. The inner cylindrical portion


410


transfers radial forces applied to the hollow pump shaft


416


during operation of the pump to the curved end


408


of the first layer


402


and the outer cylindrical portion


402


.




Advantageously, the containment member of

FIG. 5

uses a two-layer construction technique to simplify manufacturing whereas the containment member of FIG.


1


A and

FIG. 1B

uses a three-layer construction technique. However, the two-layer construction may be transformed into a three-layer construction by laying fiber sheets of reinforcing material with polymeric resin over the dry-end of the first layer


402


for additional reinforcement and structural integrity.





FIG. 6

illustrates the containment member


10


of FIG.


1


A and

FIG. 1B

which has been modified to include a mounting flange


502


to adapt the containment member


10


to a particular illustrative pump shown in FIG.


7


. An inner layer


514


and an outer layer


516


of

FIG. 6

are the same as the inner layer


14


and outer layer


16


, respectively, of FIG.


1


A and

FIG. 1B

except in the region of the mounting flange


502


. Like reference numbers indicate like elements in

FIG. 1A

,

FIG. 1B

, and FIG.


6


.




The mounting flange


502


of

FIG. 6

includes a stepped portion


504


for receiving an elastomeric O-ring, a gasket, a seal, a sealant, or another form of sealing mechanism for confining the pumped fluid to a wet side of the containment member


500


. For example, a seal


630


may be held in compression between the stepped portion


504


and a housing assembly


602


by fasteners


628


as best illustrated in FIG.


7


. The mounting flange


502


of

FIG. 6

further includes a support


506


for supporting a wear ring or another pump component.




In accordance with the invention,

FIG. 7

shows a centrifugal pump


600


incorporating the containment member


500


of FIG.


6


. Like reference numbers in FIG.


6


and

FIG. 7

indicated like elements. Although

FIG. 7

shows the containment member of

FIG. 6

, any of the containment members disclosed in the specification, including those in FIG.


1


A through

FIG. 6

, inclusive, may be incorporated into a magnetic-drive centrifugal pump. Minor flange modifications may be required for appropriate mounting of a containment member to various centrifugal pumps and are generally known to those of ordinary skill in the art.




A centrifugal pump


600


includes a housing assembly


602


defining a pump cavity


604


, an inlet


606


, and an outlet


608


. A shaft


34


is disposed in the pump cavity


604


. A radial bearing


610


coaxially surrounds the shaft


34


. The shaft


34


and the radial bearing


610


are rotatable with respect to one another. An impeller


612


is positioned to receive a fluid from the inlet


606


and to exhaust the fluid to the outlet


608


.




A first magnet assembly


614


is preferably associated with the impeller


612


such that the first magnet assembly


614


and the impeller


612


rotate simultaneously. The first magnet assembly


614


may be integrated into the impeller


612


as shown in

FIG. 7. A

second magnet assembly


616


is preferably coaxially oriented with respect to the first magnetic assembly


614


. The second magnet assembly


616


permits coupling to a drive shaft


618


through a containment member


500


. The second magnetic assembly


616


is carried by a rotor


620


. A drive motor (not shown) is capable of rotating the drive shaft


618


and the rotor


620


.




The containment member


500


is oriented between the first magnet assembly


614


and the second magnet assembly


616


. The containment member


500


is sealed to another portion of the housing


602


for confining the pumped fluid to a wet-end


622


of the pump and isolating the pumped fluid from a dry-end


624


of the pump. The containment member


500


has a socket or a generally cylindrical recess


42


for receiving the shaft


34


. Although less than approximately fifty percent of the shaft length is located in the socket, in alternate embodiments any amount of the shaft length may be located in the socket.




The containment member


500


may include a support to receive a wear ring assembly


626


. The practical thickness of the containment member


500


is limited to allow sufficient attraction of magnetic forces between the first magnetic assembly


614


and the second magnetic assembly


616


to allow synchronous rotation of the first magnetic assembly


614


and the second magnetic assembly


616


. If the gap between the first magnetic assembly


614


and the second assembly


616


is too large, the magnetic forces will be unable to synchronously couple the torque from the drive motor to the first magnetic assembly


614


. Accordingly, the impeller


612


of the pump may cease to rotate altogether or may rotate at a lower speed than desired for proper pump performance.




The use of metallic reinforcement materials may be limited to avoid adding heat to the pumped fluid which may decrease the pumping capacity of a pump. In embodiments other than that of

FIG. 5

, electrically conductive material is restricted from the intervening region of the containment member (e.g., 500) intervening between the first magnetic assembly


614


and the second magnetic assembly


616


; particularly in the volume of the greatest magnetic flux. If metal is located in the region between the first magnetic assembly


614


and the second magnetic assembly


616


, eddy electrical current may be induced in the metal from the relative rotation between the first magnetic assembly


614


and the containment member and the second magnetic assembly


616


and the containment member. The eddy currents add heat to the pumped fluid, which is readily transferred to the first magnetic assembly


614


. As the temperature of the first magnetic assembly


614


increases, the coupling efficiency between the first magnetic assembly


614


and the second magnetic assembly


616


is reduced, impairing the maximum drive torque rating that may be applied to the pump.




For a detailed description of other aspects of the centrifugal pump of

FIG. 7

, refer to U.S. Pat. No. 6,135,728, entitled CENTRIFUGAL PUMP HAVING AN AXIAL THRUST BALANCING SYSTEM, which is hereby incorporated by reference herein.




In an alternate embodiment of the containment member, the reinforcement member may comprise a tubular member with a plug on one end. In another alternate embodiment, the reinforcement member may comprise a solid or hollow stem portion attached to a flat disk. In still another alternate embodiment, the reinforcement member has a saucer-shaped portion and a solid or hollow stem portion extending coaxially from the saucer-shaped portion. If a solid stem portion is used, a pump shaft may be hollow with a suitable inner diameter for engaging an exterior diameter of the solid stem portion including any protective sheathing thereon.




The foregoing detailed description is provided in sufficient detail to enable one of ordinary skill in the art to make and use the containment member and the associated pump of the invention. The foregoing detailed description is merely illustrative of several physical embodiments of the containment member and the pump. Physical variations of the containment member or the pump, not fully described in the specification, are encompassed within the purview of the claims. Accordingly, the narrow description of the elements in the specification should be used for general guidance rather than to unduly restrict the broader descriptions of the elements in the following claims.



Claims
  • 1. A containment member for a magnetic-drive centrifugal pump comprising:an inner layer having a first side defining a generally annular recess and a second side opposite the first side, the second side defining a pocket located coaxially and radially inward with respect to the annular recess; a reinforcement member having a stem portion nested within the pocket and a curved portion extending radially outward from the stem portion, the stem portion having a first radial dimension and the curved portion having a second radial dimension greater than the first radial dimension; an outer layer covering the curved portion and affixing the curved portion to the inner layer such that the inner layer, the reinforcement member, and the outer layer form a unitary body.
  • 2. The containment member according to claim 1 wherein the reinforcement member is generally mushroom-shaped for the receipt of radial force from a pump shaft at the stem portion and for the distribution of the radial force to the inner layer and the outer layer via the curved portion.
  • 3. The containment member according to claim 1 wherein the curved portion has a generally plano-convex cross-section including a planar side facing the inner layer and a convex side facing the outer layer.
  • 4. The containment member according to claim 1 wherein the curved portion has a concavo-convex cross-section including a concave side facing the inner layer and a convex side facing the outer layer.
  • 5. The containment member according to claim 1 wherein the curved portion is substantially hemispherical for distributing components of a radial force from the stem portion to at least one of the inner layer and the outer layer.
  • 6. The containment member according to claim 1 wherein the curved portion has a centrally positioned bore to promote adhesion between the inner layer and the outer layer.
  • 7. The containment member according to claim 1 wherein the first side has a generally cylindrical recess disposed radially inward from the annular recess, the generally cylindrical recess adapted to receive a pump shaft and the annular recess adapted to receive a rotor for magnetic coupling.
  • 8. The containment member according to claim 7 wherein the generally cylindrical recess has an integral key protrusion to prevent the pump shaft from rotating.
  • 9. The containment member according to claim 1 wherein the stem portion comprises a hollow tube having an inner diameter generally exceeding an outer diameter of a pump shaft by at least a thickness of the inner layer.
  • 10. The containment member according to claim 1 wherein the curved portion has a solid central region forming a barrier between the inner layer and the outer layer.
  • 11. The containment member according to claim 1 wherein the reinforcement member is constructed from a material selected from the group consisting of a metallic material, a metal, stainless steel, cast-iron, and an alloy.
  • 12. The containment member according to claim 1 wherein the inner layer is composed of polymeric matrix and a reinforcing material distributed within the polymeric matrix.
  • 13. The containment member according to claim 1 wherein the inner layer is composed of a material selected from the group consisting of a polymer, a plastic, a polymer composite, a plastic composite, a fiber-reinforced plastic, and a fiber-reinforced polymer; and wherein the outer layer is composed of a material selected from the group consisting of a polymer, a plastic, a polymer composite, a plastic composite, a fiber-reinforced plastic, and a fiber-reinforced polymer.
  • 14. A containment member for a magnetic-drive centrifugal pump comprising:a reinforcement member having a tubular portion and a curved portion extending radially outward from one end of the tubular portion, the tubular portion having a first radius and the curved portion having a second radius greater than the first radius; a protective layer covering at least one side of said reinforcement member to define a generally annular recess in the protective layer.
  • 15. The containment member according to claim 14 wherein the protective layer encapsulates the reinforcement member and defines a cylindrical recess located radially and coaxially inward from the generally annular recess.
  • 16. The containment member according to claim 14 wherein the reinforcement member is generally mushroom-shaped for the receipt of radial force from a pump shaft at the tubular portion and for the distribution of the radial force to the protective layer.
  • 17. The containment member according to claim 14 wherein the tubular portion is located coaxially outward from the cylindrical recess to reinforce the cylindrical recess.
  • 18. The containment member according to claim 14 wherein the curved portion has a plano-convex cross-section including a planar side facing a wet-end side of the pump and a convex side facing a dry-end side of the pump opposite the wet-end side.
  • 19. The containment member according to claim 14 wherein the curved portion has a concavo-convex cross-section including a concave side facing a wet-end side of the pump and a convex side facing a dry-end side of the pump opposite the wet-end side.
  • 20. The containment member according to claim 14 wherein the curved portion is substantially hemispherical for distributing components of a radial force from the tubular portion to the protective layer.
  • 21. The containment member according to claim 14 wherein the reinforcement member has a centrally positioned bore to promote adhesion between protective layer and the reinforcement member.
  • 22. The containment member according to claim 14 wherein the cylindrical recess accepts a pump shaft and has an integral key protrusion to prevent a pump shaft from rotating.
  • 23. The containment member according to claim 14 wherein the annular recess has an inner diameter for mating with a hollow pump shaft.
  • 24. The containment member according to claim 14 wherein the reinforcement member is constructed from a material selected from the group consisting of a metallic material, a metal, stainless steel, cast-iron, and an alloy.
  • 25. The containment member according to claim 14 wherein the protective layer is composed of a polymeric matrix and reinforcing filler distributed in the polymeric matrix.
Parent Case Info

This document claims the benefit of the filing date of U.S. Provisional Application No. 60/106,103, filed on Oct. 29, 1998, for any common subject matter disclosed in this document and the provisional application.

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Number Date Country
60/106103 Oct 1998 US