Example aspects described herein relate to camshaft phasers, and, more particularly, to camshaft phasers utilized within an internal combustion (IC) engine.
Camshaft phasers are utilized within IC engines to adjust timing of an engine valve event to modify performance, efficiency and emissions. Hydraulically actuated camshaft phasers can be configured with a rotor and stator arrangement. The rotor can be connected to a camshaft and actuated hydraulically in clockwise or counterclockwise directions relative to the stator to achieve variable engine valve timing. The rotor can include a locking pin assembly that selectively locks the rotor to the stator.
An example embodiment of a camshaft phaser includes a stator, a rotor rotatable with respect to the stator, a locking cover fixed to the stator, and a locking assembly configured to be actuated via hydraulic fluid. The locking assembly includes a locking part, a spring, and a retainer arranged within a bore of the rotor. In a first locked position of the locking assembly, the locking part protrudes from a first locking end of the bore and engages the locking cover. In a second unlocked position of the locking assembly, the locking art is disengaged from the locking cover so that the rotor can rotate relative to the stator. The bore includes a contaminant particle exit pathway (CPEP) extending from the first locking end to a second venting end of the bore so that contaminant particles entering the first locking end are exited out the second venting end via the CPEP. The CPEP can include a radial passage and a longitudinal passage, both arranged on a radial inner surface of the bore. The longitudinal passage is fluidly connected to the radial passage. The radial passage can be arranged upstream of the longitudinal passage and can be in the form of a radial groove that extends for 360 degrees. The longitudinal passage can extend to a medial longitudinal position within the bore to a spring well formed between the retainer and the locking part. The retainer can include an outlet passage that is configured to fluidly connect the spring well to the second venting end of the bore. The second venting end of the bore can be fluidly connected to a vent passage arranged on an axial face of the rotor.
In an example embodiment, the CPEP is configured to be closed by the locking part in the first locked position and opened by the locking part in the second unlocked position. More specifically, the radial passage is fluidly disconnected from the first locking end of the bore via the locking part in the first locked position; and, the radial passage is fluidly connected to the first locking end of the bore in the second unlocked position.
In an example embodiment, the longitudinal passage extends from the radial passage to the second venting end of the bore.
In an example embodiment, the longitudinal passage extends from the radial passage to the outlet passage.
An example embodiment of a camshaft phaser includes a stator, a rotor rotatable with respect to the stator, a locking cover, and a locking assembly arranged within a bore of the rotor that is configured to be actuated via hydraulic fluid to selectively lock the rotor to the stator. The locking assembly and bore define a CPEP extending from a first locking end of the bore to a second venting end of the bore so that contaminant particles entering the first locking end are exited out of the second venting end via the contaminant particle exit pathway. In a further aspect, the CPEP includes a first radial passage, a second longitudinal passage, a spring well formed between the locking part and retainer, and a third longitudinal passage. The first radial passage and the second longitudinal passage can be formed between the locking part and the bore, and the third longitudinal passage can be formed between the retainer and the bore. In a further aspect, the first radial passage and the second longitudinal passage can be arranged in the bore and third longitudinal passage can be arranged on the retainer. The second longitudinal passage can extend from the first radial passage to the second venting end of the bore.
The above mentioned and other features and advantages of the embodiments described herein, and the manner of attaining them, will become apparent and better understood by reference to the following descriptions of multiple example embodiments in conjunction with the accompanying drawings. A brief description of the drawings now follows.
Identically labeled elements appearing in different figures refer to the same elements but may not be referenced in the description for all figures. The exemplification set out herein illustrates at least one embodiment, in at least one form, and such exemplification is not to be construed as limiting the scope of the claims in any manner. Certain terminology is used in the following description for convenience only and is not limiting. The words “inner,” “outer,” “inwardly,” and “outwardly” refer to directions towards and away from the parts referenced in the drawings. Axially refers to directions along a diametric central axis. Radially refers to directions that are perpendicular to the central axis. The words “left”, “right”, “up”, “upward”, “down”, and “downward” designate directions in the drawings to which reference is made. The terminology includes the words specifically noted above, derivatives thereof, and words of similar import.
Referring to
The stator 40 of the camshaft phaser 10 is configured with an endless drive band interface 44 to rotationally connect the camshaft phaser 10 to a power source (not shown), potentially to that of a crankshaft of an internal combustion (IC) engine. An endless drive band such as a belt or chain (not shown) can be utilized to facilitate this connection, causing the camshaft phaser 10 to rotate around a rotational axis 12.
A term “non-rotatably connected” can be used to help describe various connections of camshaft phaser components and is meant to signify two elements that are directly or indirectly connected in a way that whenever one of the elements rotate, both of the elements rotate in unison, such that relative rotation between these elements is not possible. Radial and/or axial movement of non-rotatably connected elements with respect to each other is possible, but not required. With this term established, the rotor 20 of the camshaft phaser 10 is non-rotatably connected to a camshaft (not shown). The rotor 20 includes vanes 22 that extend radially outward from a hub 33 of the rotor 20. The stator 40 includes protrusions 42 that extend radially inward from an outer ring portion 46 of the stator 40. A plurality of fasteners 52 extend through front apertures 58 of the front cover 50, through clearance apertures 48 of the stator 40, and attach to locking apertures 64 of the locking cover 60. Therefore, the front cover 50, stator 40, and locking cover 60 are fixed to each other via the fasteners 52 and rotate together in unison. The front cover 50 and locking cover 60, together with the vanes 22 of the rotor 20 and protrusions 42 of the stator 40, form hydraulic actuation chambers 38 within the camshaft phaser 10. The camshaft phaser 10 is hydraulically actuated by pressurized hydraulic fluid F to move the rotor 20 either clockwise CW or counterclockwise CCW relative to the stator 40. Since the rotor 20 is non-rotatably connected to the camshaft, clockwise CW and counterclockwise CCW relative movements of the rotor 20 relative to the stator 40 can advance or retard an engine valve event with respect to a four-stroke cycle of an IC engine. With reference to
The locking assembly 70 includes a locking part 74, a force generator 76, and a retainer 78. The force generator 76 can be any component that provides a force on the locking part 74 while permitting longitudinal movement of the locking part 74. The force generator 76 can be a bias spring, elastomer or any component that meets these described functional attributes. In an example embodiment, the locking assembly 70 can serve to either lock or unlock the rotor 20 from the stator 40, via the locking cover 60 that is fixed to the stator 40. An insert 72 is disposed within a locking cavity 73 of the locking cover 60. The insert 72 can be hardened to suffice as a locking part interface and can provide a low-cost alternative to hardening the locking cover 60. It could also be possible to eliminate the insert 72 so that the locking part interfaces directly with the locking cavity 73. The retainer 78 is received by and attached (possibly by an interference fit) to a locking bore 23 of the rotor 20 and provides: 1). a reception landing 62 for the force generator 76; and, 2). an outlet passage 79 for air, hydraulic fluid, and contaminant particles to exit a spring well 77 formed within the locking bore 23 between an open end 68 of the locking part 74 and a locking part stop 90 of the retainer 78. The outlet passage 79, as shown in
The locking assembly 70 selectively locks the rotor 20 to the stator 40 via the locking cover 60.
The presence of contaminant particles within the hydraulic fluid can cause the locking part 74 to stick within the locking bore 23, shown as a through-bore with two open ends. To address this issue and possibly others, the locking bore 23 of the rotor 20 includes a contaminant particle exit pathway (CPEP) 30 configured to move contaminant particles from a locking end 24 of the locking bore 23 to the venting end 28 of the locking bore 23.
The first portion 31 of the CPEP 30 is facilitated by a radial (circumferentially extending) passage 86 or channel and a longitudinal passage 87 or channel, both arranged on a radial surface 29 of the locking bore 23. The radial passage 86, as shown, is a radial groove that extends for 360 degrees; thus, the radial groove encompasses a full circumference of the locking bore 23 and/or the locking part 74, facilitating a washing or cleansing of the full end of the locking bore 23 and/or the locking part 74 via pressurized hydraulic fluid that flows from the locking cavity 73 to the locking end 24 of the locking bore 23. The radial passage 86 can be longitudinally or axially offset from the locking end 24 of the locking bore 23. Other suitable shapes and locations of the radial passage 86 are also possible. The longitudinal passage 87, as shown, is a longitudinal groove that extends from the radial passage 86 to a medial position of the locking bore 23. A first end 88 of the longitudinal passage 87 is fluidly connected to the radial passage 86 such that hydraulic fluid can flow freely from the radial passage 86 to the longitudinal passage 87. Therefore, it could be stated that the radial passage 86 is located upstream of the longitudinal passage 87.
The second portion 32 of the CPEP 30 includes the longitudinal passage 87, the spring well 77 formed between the retainer 78 and the open end 68 of the locking part 74 while the locking assembly 70 is in the first locked position, and the outlet passage 79 of the retainer 78.
Together, the first and second portions 31, 32 of the CPEP 30 facilitate removal of contaminant particles via transport of the particles from the locking end 24 of the locking bore 23 to the venting end 28 of the locking bore 23. For the embodiment shown in
Therefore, for the first embodiment shown in
The locking bore 23A of
The locking bore 23B of
The locking bore 23C of
It should be stated that the previously described features of the locking assembly 70 and the corresponding interfacing features of the locking bores 23, 23A-23C are interchangeable. For example, it is possible to incorporate at least a portion of the longitudinal passage 87, 87A, 87B on an outer surface of the locking part 74; and, furthermore, it is possible to move the outlet passage 79 from the retainer 78 to an inner radial surface of the locking bores 23, 23A-23C. Therefore, the CPEP could be described as being incorporated within a radial interface that is formed between the locking assembly 70 and the locking bores 23, 23A-23C.
While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms encompassed by the claims. The words used in the specification are words of description rather than limitation, and it is understood that various changes can be made without departing from the spirit and scope of the disclosure. As previously described, the features of various embodiments can be combined to form further embodiments that may not be explicitly described or illustrated. While various embodiments could have been described as providing advantages or being preferred over other embodiments or prior art implementations with respect to one or more desired characteristics, those of ordinary skill in the art recognize that one or more features or characteristics can be compromised to achieve desired overall system attributes, which depend on the specific application and implementation. These attributes can include, but are not limited to cost, strength, durability, life cycle cost, marketability, appearance, packaging, size, serviceability, weight, manufacturability, ease of assembly, etc. As such, to the extent any embodiments are described as less desirable than other embodiments or prior art implementations with respect to one or more characteristics, these embodiments are not outside the scope of the disclosure and can be desirable for particular applications.