Patent Application
20110209847
The present invention relates to a continuous casting apparatus for steel which supplies molten steel into a casting mold to manufacture a cast. This application claims priority based on Japanese Patent Application No. 2008-282981 filed in the Japanese Patent Office on Nov. 4, 2008, the contents of which are incorporated herein by reference.
In a continuous casting process for steel, for example, application of a direct current magnetic field to molten steel discharged into a casting mold is performed for the purpose of quality improvement of a cast. It is known that a counterflow toward the direction opposite to a main stream is generated around a discharge flow of molten steel in this direct current magnetic field.
In normal continuous casting of molten steel, as shown in
However, since the Ar gas bubbles 106 flow on the counterflow 105 which rises along the submerged entry nozzle 102, is concentrated around the submerged entry nozzle 102 and floats to a meniscus 107, the bubbles may not be removed by the meniscus 107. In this case, some of the Ar gas bubbles 106 are trapped by a solidified shell 108 formed on the internal surface of the casting mold 101. As a result, the number of the Ar gas bubbles 106 in the surface layer of a cast obtained by casting the molten steel 100 is increased.
Thus, in order to prevent the Ar gas bubbles 106 from being trapped by the solidified shell 108 of the casting mold 101, electromagnetically stirring the molten steel 100 in the vicinity of the meniscus 107 in the upper part of the casting mold 101 is proposed. With this electromagnetic stirring, a stirring flow 109 is formed as shown in
However, even in a case where the electromagnetic stirring is used together as described above, the number of the Ar gas bubbles 106 in the surface layer of the cast could not be sufficiently reduced. When the present inventors studied the cause of this, it was found that the Ar gas bubbles 106 are trapped by the solidified shell 108 formed on a long side wall 101a in an area 110 between the long side wall 101a of the casting mold 101, and the submerged entry nozzle 102. As described above, although the Ar gas bubbles 106 rise along the submerged entry nozzle 102 while flowing on the counterflow 105, some of the Ar gas bubbles 106 are diffused while rising. As a result, as shown in
Since the Ar gas bubbles 106 in the area 110 remain on the surface layer of a cast in this way and causes degradation in the strength of the cast or surface roughness in the cast, there is a demand of improvement in the quality of the cast.
The present invention has been made in view of the above circumstances, and has an object of providing a continuous casting apparatus for steel which can reduce Ar gas bubbles contained in a cast made by continuous casting, and can improve the quality of the cast.
In order to solve the above problems and achieve the relevant object, the present invention adopted the following measures. That is,
(1) a continuous casting apparatus for steel of the present invention includes: a casting mold for casting a molten steel, having a pair of long side walls and a pair of short side walls; a submerged entry nozzle which discharges the molten steel into the casting mold; an electromagnetic stirring device arranged along each of the long side walls to stir an upper part of the molten steel within the casting mold; and an electromagnetic brake device arranged below the electromagnetic stirring device to impart a direct current magnetic field, along each of the long side walls, which has a flux density distribution which is uniform in a casting mold width direction in a casting mold thickness direction. A curved portion which is curved toward the electromagnetic stirring device is formed at least at a position where the curved portion faces the submerged entry nozzle on each of the long side walls. The horizontal distance between a top of the curved portion and the submerged entry nozzle in plan view is equal to or more than 35 mm and less than 50 mm.
According to the continuous casting apparatus for steel described in the above (1), the curved portion is formed at least at a position where the curved portion faces the submerged entry nozzle on each of the long side walls of the casting mold. Thus, curved regions can be formed between the curved portions and the submerged entry nozzle. Since the curved regions can be made wider than conventional regions formed between flat walls and a submerged entry nozzle due to formation of the curved portion, a region where the Ar gas bubbles in the molten steel rising along the outer periphery of the submerged entry nozzle and being diffused can be wider.
Meanwhile, when the present inventors carried out an investigation, it was found that trapping of Ar gas bubbles by the solidified shell formed on the long side walls of the casting mold cannot be suppressed only by forming the curved region. Specifically, when the horizontal distance between the top of the curved portion and the submerged entry nozzle in plan view is less than 35 mm, the flow of the molten steel flows less easily in the curved region, and the Ar gas bubbles in the molten steel tend to be trapped by the solidified shell. Additionally, when the horizontal distance is equal to or greater than 50 mm, it would be difficult to secure the uniform flow of the molten steel in the curved region, and the Ar gas bubbles in the molten steel tend to be trapped by the solidified shell in a region where the flow velocity of the molten steel is slow. In this point, according to the present invention, the curved regions are formed such that the horizontal distance becomes equal to or more than 35 mm and less than 50 mm. Therefore, even when the Ar gas bubbles in the molten steel which rise along the submerged entry nozzle are diffused, the Ar gas bubbles can float to a meniscus. Accordingly, the Ar gas bubbles can be inhibited from being trapped by the solidified shell formed on the long side wall of the casting mold. Additionally, since the horizontal distance can be secured by the curved regions, a stirring flow of the molten steel formed by the electromagnetic stirring device easily flows through this curved regions. As a result, the Ar gas bubbles are stirred in the upper part of the casting mold, and can be further inhibited from being trapped by the solidified shell. In this way, since trapping of the Ar gas bubbles in the solidified shell can be inhibited, the Ar gas bubbles contained in the cast can be reduced, and the quality of the cast can be improved.
(2) In the continuous casting apparatus for steel described in the above (1), the curved portion may be formed by curving each of the long side walls outward in the entirety thereof. Alternatively, it is preferable that the curved portion be formed in an internal surface of each of the long side walls, and the external surface of each of the long side walls be a flat surface.
In the above (2), in a case where the curved portion is formed at the internal surface of each of the long side walls, the distance between the curved portion and the electromagnetic stirring device becomes shorter than the distance between portions other than the curved portion of the long side wall, and the electromagnetic stirring device. Then, the molten steel in the curved region between the curved portion and the submerged entry nozzle can be easily stirred. Accordingly, since the Ar gas bubbles in the molten steel in the curved region can be sufficiently stirred, even if the Ar gas bubbles float along the outer periphery of a submerged entry nozzle, the Ar gas bubbles in the curved region can be further inhibited from being trapped by the solidified shell.
According to the present invention, Ar gas bubbles contained in the cast can be reduced, and the quality of the cast can be improved.
Hereinafter, one embodiment of a continuous casting apparatus for steel of the present invention will be described.
As shown in
Meanwhile, the required width of casts is, about 50 mm to 80 mm for a cast having a thin width, is about 80 mm to 150 mm for a cast having a middle width, and is about 150 mm to 300 mm for a cast having a normal width.
Additionally, the horizontal direction (X direction in
A curved portion 5 which is curved toward the stainless steel box 4a (outside of the casting mold 2) is formed at a center position in the casting mold width direction, in the internal surface of the copper plate 3a of the long side wall 2a.
The curved portion 5 is formed at a position where the curved portion faces a submerged entry nozzle 6 (to be described Teter) provided within the casting mold 2.
Additionally, when it is seen in vertical sectional views shown in
In addition, it is recommended that the horizontal distance L1 between the curved top of the curved portion 5 and the submerged entry nozzle 6, when the casting mold 2 is seen in plan view, is preferably equal to or more than a predetermined distance, for example, equal to or more than 35 mm, in a viewpoint of securing a distance such that the Ar gas bubbles 11 which will be described below are not trapped by solidified shells 26. This is because, if the horizontal distance L1 is less than 35 mm, the flow of the molten steel 8 flows less easily in the curved region 7, and the Ar gas bubbles 11 within the molten steel 8 tend to be trapped by the solidified shells 26. Additionally, it is recommended that the horizontal distance L1 is less than 50 mm. This is because, if the horizontal distance L1 is equal to or more than 50 mm, it would be difficult to secure the uniform flow of the molten steel 8 in the curved region 7, the flow velocity of the molten steel 8 would be slow, and the Ar gas bubbles 11 in the molten steel 8 would be trapped easily by the solidified shells 26.
Additionally, the curving distance L2 (the shortest horizontal distance between the curved top and both ends in the curved portion 5, and also the shave-off depth to form the curved portion 5) of the curved portion 5 is not particularly specified if a predetermined distance can be secured for the horizontal distance L1, and is appropriately determined according to the external diameter of the submerged entry nozzle 6 or the thickness of the casting mold 2. Here, it is preferable that the curving distance L2 of the curved portion 5 be smaller in a viewpoint of preventing distortion while drawing a cast. In addition, in the present embodiment, the difference (L1−L2) between the horizontal distance L1 and the curving distance L2 becomes less than a predetermined distance (for example, less than 40 mm). Additionally, an external surface 3a1 of the copper plate 3a of the long side wall 2a and both surfaces 4a1 of the stainless steel box 4a are formed flat.
As shown in
As shown in
As shown in
As shown in
As shown in
In addition, as shown in
The continuous casting apparatus 1 related to the present embodiment is configured as described above. Next, a continuous casting method for the molten steel 8 using the continuous casting apparatus 1 will be described.
First, the molten steel 8 is discharged into the casting mold 2 from the discharge holes 9 of the submerged entry nozzle 6 while blowing Ar gas into the submerged entry nozzle 6. Since the molten steel 8 is discharged obliquely downward from the discharge holes 9, the discharge flow 10 is formed which heads from the discharge holes 9 toward the short side wall 2b of the casting mold 2. The Ar gas bubbles 11 are contained in the discharge flow 10, and the Ar gas bubbles 11 float in the molten steel 8 within the casting mold 2.
The molten steel 8 is discharged from the submerged entry nozzle 6, and simultaneously, the electromagnetic brake device 22 is operated. The counterflow 25 in the direction opposite to the flow of the discharge flow 10 is formed by the direct current magnetic field 23 formed by the electromagnetic brake device 22. The counterflow 25 rises toward the meniscus 12 after colliding with the submerged entry nozzle 6. Also, the Ar gas bubbles 11 which are floating in the molten steel 8 also flow on the counterflow 25, and float to the vicinity of the meniscus 12.
Simultaneously with the operation of the above-described electromagnetic brake device 22, the electromagnetic stirring device 20 is also operated. The stirring flow 21 is formed in the molten steel 8 in the vicinity of the meniscus 12 within the casting mold 2 by the electromagnetic stirring by the electromagnetic stirring device 20. Then, the Ar gas bubbles 11 which have flowed on the counterflow 25 and have floated to the vicinity of the meniscus 12 are circulated around the submerged entry nozzle 6 by the stirring flow 21, and are incorporated and removed into continuous casting powder (not shown) which has melting oxides for example, without being trapped by the solidified shell 26 on the casting mold 2.
Thereafter, the molten steel 8 from which the Ar gas bubbles 11 have been removed in this way is solidified and is casted into a cast.
According to the present embodiment described above, the curved region 7 is formed between the curved portion 5 and the submerged entry nozzle 6 by forming the curved portion 5 at the top central position of the long side wall 2a of the casting mold 2. Since the horizontal distance L1 is secured by the curved region 7, even when the Ar gas bubbles 11 which flow on the counterflow 25 and rise along with the submerged entry nozzle 6 are diffused, the Ar gas bubbles 11 can float to the meniscus 12. Accordingly, the Ar gas bubbles 11 can be kept away from the solidified shell 26 formed on the internal surfaces of the long side wall 2a of the casting mold 2, and can be inhibited from being trapped by the solidified shell 26. That is, as shown in
Also, since the horizontal distance L1 is secured by the formation of the curved regions 7, the stirring flow 21 formed by the electromagnetic stirring device 20 tends to flow easily in the curved regions 7. As a result, the Ar gas bubbles 11 are stirred in the upper part of the casting mold 2, and can be further inhibited from being trapped by the solidified shell 26. Since the Ar gas bubbles 11 can be inhibited from being trapped by the solidified shell 26 in this way, the Ar gas bubbles 11 contained in a cast can be reduced, and the quality of the cast can be improved.
Additionally, since the curved portion 5 is formed in the internal surface of the copper plate 3a of the long side wall 2a, and the external surface of the copper plate 3a is formed as a flat surface, the distance D1 between the curved top of the curved portion 5 and the electromagnetic stirring device 20 becomes shorter than the distance D2 between the internal surface of the copper plate 2a outside the curved portion 5 and the electromagnetic stirring device 20. As a result, although the molten steel 8 in the curved region 7 has to pass through a narrow channel as for the stirring flow 21, the molten steel can be simultaneously stirred easily. Accordingly, since the Ar gas bubbles 11 in the molten steel 8 in the curved region 7 can be sufficiently stirred within the casting mold 2, even when the Ar gas bubbles 11 float along the outer peripheral surface of the submerged entry nozzle 6, the Ar gas bubbles 11 of the curved region 7 can be further inhibited from being trapped by the solidified shell 26.
Additionally, with the direct current magnetic field 23 applied by the electromagnetic brake device 22, the counterflow 25 in the direction opposite to the discharge flow 10 discharged from the discharge holes 9 into the casting mold 2 is formed in the vicinity of the discharge flow 10. Thereby, the Ar gas bubbles 11 in the discharge flow 10 do not enter the molten steel 8 in the casting mold 2 deeply. As a result, the Ar gas bubbles 11 contained inside a cast can be reduced.
Hereinafter, the effects of removing Ar gas bubbles contained in molten steel when the continuous casting apparatus for steel of the present invention is used will be described. In the present example, the continuous casting apparatus 1 previously shown in
As for the casting mold 2 of the continuous casting apparatus 1, a casting mold having the width of 1200 mm, the height of 900 mm, and the thickness of 250 mm was used. A vertical portion (not shown) whose length is 2.5 m and a bent portion (not shown) whose bending radius is 7.5 m are provided in this order from the top below the casting mold 2.
The electromagnetic stirring device 20 is 150 mm in the height and is 100 mmFe in thrust, and the upper end thereof is provided at the same height position as the meniscus 12.
The electromagnetic brake device 22 is provided such that the centerline position thereof (namely, a position for a maximum magnetic flux density) is set to a position where is 500 mm depth from the meniscus 12.
Low-carbon aluminum-killed steel was used as the molten steel 8, and casting of steel was performed under the conditions that casting velocity is 2 m/min (0.033 m/sec).
A nozzle having the external diameter of 150 mm and the internal diameter of 90 mm was used as the submerged entry nozzle 6. The center positions of the discharge holes 9 of the submerged entry nozzle 6 are provided at the same depth position of 300 mm from the meniscus 12. Two circular discharge holes 9 are formed in the submerged entry nozzle 6 so as to face the short side walls 2b of the casting mold 2. The diameter of the discharge holes 9 is 60 mm, and the discharge angle θ of the discharge holes 9 is 30 degrees downward from the horizontal surface as seen in the vertical section of
In the continuous casting apparatus 1 described above, casting of steel was conducted under five conditions where the horizontal distances L1 between the curved top of the curved portion 5 of the casting mold 2, and the submerged entry nozzle 6 are 30 mm, 35 mm, 40 mm, 45 mm, and 50 mm.
Additionally, in a case where the horizontal distance L1 is 30 mm, the curving distance L2 of the curved portion 5 was changed between 0 mm and 5 mm; and in a case where the horizontal distance L1 is equal to or more than 35 mm, the curving distance L2 was changed to 5 mm, 10 mm, 15 mm, and 20 mm in correspondence with changes in the horizontal distance L1. Moreover, the curving distance L2 of 0 mm indicates a state where the curved portion 5 is not formed in the long side wall 2a of the casting mold 2.
Also, in the casted casts, the number of the Ar gas bubbles 11 and inclusions which have a diameter of 100 μm or more and are contained in a surface layer with a depth of 50 mm from each surface was counted. This counting is performed to confirm the influence on the quality of the casts, of the Ar gas bubbles and inclusions which have a diameter of 100 μm or more contained in the surface layer with a depth of 50 mm from the surface of each cast.
The results when casting was performed under the above conditions are shown in Table 1. In Table 1, the index of the number of the Ar gas bubbles shows the ratio of the number of Ar gas bubbles under the respective conditions when the number of Ar gas bubbles in a case where the horizontal distance L1 is 30 mm and the curving distance L2 is 0 mm (that is, the curved portion 5 is not formed) is defined as 1. Additionally, the index of number of inclusions shows the ratios of the number of inclusions under the respective conditions when the number of inclusions in a case where the horizontal distance L1 is 30 mm and the curving distance L2 is 0 mm is defined as 1.
As shown in Table 1, in a case where the horizontal distance L1 is 30 mm, it was found that, even when the curved portion 5 is formed with the curving distance L2 being 5 mm, both the index of the number of Ar gas bubbles and the index of number of inclusions are still 1, and the number of Ar gas bubbles and inclusions cannot be reduced.
Additionally, in a case where the horizontal distance L1 is 50 mm, even when the curved portion 5 is formed with the curving distance L2 being 20 mm, the index of the number of Ar gas bubbles becomes very close to 1, and the index of the number of inclusions becomes larger than 1. Hence, it was found that the number of Ar gas bubbles and inclusions cannot be sufficiently reduced.
On the other hand, in a case where the horizontal distance L1 is 35 mm, 40 mm, and 45 mm, and the curved portion 5 is formed, it was confirmed that the index of the number of Ar gas bubbles and the index of number of inclusions become less than 1 and the number of Ar gas bubbles and inclusions is reduced. Accordingly, it was found that, when molten steel was casted using the continuous casting apparatus of the present invention, Ar gas bubbles and inclusions can be appropriately removed, and the quality of a cast can be improved.
The technical scope of the present invention is not limited to the above-described embodiment only, and various modifications of the above-described embodiment may be made without departing from the concept of the present invention. That is, the specific processing and configurations mentioned in the present embodiment are no more than examples and can be appropriately changed.
For example, in the continuous casting apparatus for steel of the present invention, each of the long side walls 2a may be curved to the outside of the casting mold 2 in the entirety thereof, thereby forming the curved portion 5.
According to the present invention, it is possible to provide a continuous casting apparatus for steel which can reduce Ar gas bubbles contained in a cast which has been continuously casted, and can improve the quality of the cast.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2008-282981 | Nov 2008 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2009/005861 | 11/4/2009 | WO | 00 | 4/29/2011 |
