Patent Grant
9782824
The present invention relates to continuous casting equipment including a casting product reduction apparatus and a casting product drawing apparatus, the casting product reduction apparatus being configured to apply reduction to a casting product, the casting product drawing apparatus being provided in the following stage of the casting product reduction apparatus and configured to sandwich and draw the casting product.
This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. 2013-096809, filed in Japan on May 2, 2013, the entire contents of which are incorporated herein by reference.
For example, in continuous casting for steel, molten steel poured into a mold is cooled by a cooling means, whereby a solidified shell grows and a casting product is drawn from below the mold. Here, the casting product drawn from the mold is not completely solidified at the point in time when coming out of the mold but has an unsolidified portion therein. Therefore, there is a possibility that so-called bulging deformation of the casting product being deformed to bulge out occurs due to static pressure of the molten steel in the mold. The bulging deformation may cause internal defects such as center segregation and porosity in a width-direction center region of the casting product where the unsolidified portion is present.
To suppress the internal defects such as center segregation and porosity due to the bulging deformation, continuous casting equipment provided with a casting product reduction apparatus that applies pressure to long side surfaces of the casting product drawn from the mold is suggested, for example, in Patent Documents 1 and 2. Here, in the casting product reduction apparatus described in Patent Document 2, a casting product reduction roll in contact with the casting product is composed of divided rolls divided in an axial direction, and bearing parts that are arranged between divided rolls adjacent in the axial direction.
Here, since the unsolidified portion is present in the width-direction center region of the casting product, by applying reduction only to the width-direction center region of the casting product, even when the reduction load is reduced, it is possible to prevent the internal defects such as center segregation and porosity due to the bulging deformation.
Accordingly, for example, Patent Documents 3, 4, and 5 suggest methods and apparatuses for applying reduction to a casting product by use of casting product reduction rolls including a large-diameter part that projects radially outward in an axial-direction center region.
[Patent Document 1] JP H10-328799A
[Patent Document 2] JP 2000-312956A
[Patent Document 3] JP H06-210420A
[Patent Document 4] JP 2009-279652A
[Patent Document 5] JP S61-132247A
In the above-described continuous casting equipment, generally, the casting product drawing apparatus including casting product drawing rolls that sandwich and draw the casting product is arranged in the following stage of the casting product reduction apparatus that applies pressure to long side surfaces of the casting product.
Here, as shown in Patent Documents 3, 4, and 5, in a case where the casting product reduction rolls including a large-diameter part apply reduction to part of the long side surfaces of the casting product, a depressed part corresponding to the large-diameter part is formed on a long side surface of the casting product. When the casting product on which the depressed part is formed is sandwiched in the casting product drawing apparatus, the casting product drawing rolls do not contact with a region where the depressed part is found, thereby the contact area of the casting product drawing rolls and the casting product is reduced. Therefore, unfortunately, the casting product drawing rolls have been unevenly worn, and the roll lifetime has become shortened. In addition, the drawing power for the casting product may become insufficient, and stable casting may become impossible.
As described in Patent Document 2, in the casting product drawing apparatus, the casting product drawing rolls may be composed of divided rolls divided in an axial direction. Also in this case, since the casting product is sandwiched only by the divided rolls corresponding to the region other than the depressed part, part of the divided rolls may be worn. In addition, since all the load is placed on the bearing parts of the divided rolls sandwiching the casting product, the bearing parts may be damaged in an early stage.
The present invention has been made in view of the above-described circumstances, and aims to provide continuous casting equipment including a casting product drawing apparatus that can surely sandwich and draw even a casting product on a long side surface of which a depressed part is formed by reduction of a casting product reduction apparatus, so as to extend the roll lifetime of the casting product drawing rolls to be longer than before and to enable stable casting.
To solve the above described problems, the continuous casting equipment according to the present invention is continuous casting equipment including: a casting product reduction apparatus configured to apply reduction to a casting product; and a casting product drawing apparatus provided in a following stage of the casting product reduction apparatus and configured to sandwich and draw the casting product. The casting product reduction apparatus includes a pair of casting product reduction rolls that sandwich and apply pressure to the casting product, in which at least one of the pair of casting product reduction rolls sandwiching the casting product includes a large-diameter part that projects radially outward in an axial-direction center region and applies pressure to a width-direction center region of the casting product. The casting product that is subjected to reduction by the casting product reduction apparatus has a depressed part corresponding to the large-diameter part. The casting product drawing apparatus includes a pair of casting product drawing rolls that sandwich the casting product, in which at least one of the pair of casting product drawing rolls includes a depressed part supporting part that contacts with and supports the depressed part, and is driven by a driving mechanism. An axial-direction length L2 of the depressed part supporting part and an axial-direction length L1 of the large-diameter part forming the depressed part satisfy 0.5×L1≦L2<L1.
In the continuous casting equipment of the present invention, the casting product drawing apparatus includes the pair of casting product drawing rolls that sandwich the casting product, in which at least one of the pair of casting product drawing rolls includes the depressed part supporting part that contacts with and supports the depressed part formed on a long side surface of the casting product, and is driven by the driving mechanism, and the axial-direction length L2 of the depressed part supporting part and the axial-direction length L1 of the large-diameter part forming the depressed part satisfy 0.5×L1≦L2<L1. Therefore, even if the casting product includes a depressed part, the contact area of the depressed part and the casting product drawing rolls can be sufficiently secured. In addition, it is experimentally known that uneven wear of the casting product drawing rolls can be suppressed, the lifetime of the casting product drawing rolls can be extended, and stable casting can be performed with no shortage of the drawing power for the casting product.
Note that the casting product drawing rolls typically include a lifting apparatus such as an oil-hydraulic cylinder, and a depressed part supporting part can be set at a position in contact with the depressed part of the casting product.
Here, in the continuous casting equipment of the present invention, it is preferable that the casting product reduction roll includes a small-diameter part extending at both ends of the large-diameter part in a casting product width direction, the casting product drawing roll includes a small-diameter part extending at both ends of the depressed part supporting part in the casting product width direction, and a difference H and a difference H′ has a relation of H≦H′, the difference H being a difference between a radius of the large-diameter part and a radius of the small-diameter part of the casting product reduction roll, the difference H′ being a difference between a radius of the depressed part supporting part and a radius of the small-diameter part of the casting product drawing roll.
In this case, since the depth of the depressed part does not become greater than the difference H between the radius of the large-diameter part and the radius of the small-diameter part of the casting product reduction roll, if the difference H′ between the radius of the depressed part supporting part and the radius of the small-diameter part of the casting product drawing rolls is greater than or equal to the difference H (H≦H′), the depressed part supporting part is surely in contact with the depressed part, thereby the casting product drawing rolls can surely sandwich and draw the casting product.
Note that the continuous casting equipment of the present invention may be configured in a manner that the casting product drawing rolls are composed of divided rolls divided in an axial direction, and the plurality of divided rolls may be provided with the depressed part supporting part. In this case, since the casting product drawing rolls are composed of the divided rolls divided in an axial direction, the load on a divided roll can be reduced, and the casting product drawing apparatus can be downsized. Furthermore, the load can be received by the plurality of bearing parts, and the lifetime of the bearing parts can be extended.
As described above, according to the present disclosure, it becomes possible to provide continuous casting equipment including a casting product drawing apparatus that can surely sandwich and draw even a casting product on a long side surface of which a depressed part is formed by reduction of a casting product reduction apparatus, so as to extend the roll lifetime of the casting product drawing rolls to be longer than before and to enable stable casting.
Hereinafter, continuous casting equipment that is an embodiment of the present invention will be described with reference to the accompanying drawings. Note that the present invention is not limited to the following embodiment.
Continuous casting equipment 10 illustrated in
The water-cooled mold 11 is in a cylindrical shape having a rectangular hole, and the casting product 1 having a cross section according to the shape of the rectangular hole is drawn out. For example, a water-cooled mold with a long side length of the rectangular hole (corresponding to the width of the casting product 1) set to 900 to 2300 mm and a short side length of the rectangular hole (corresponding to the thickness of the casting product 1) set to 150 to 400 mm can be exemplified, but the water-cooled mold 11 is not limited to this.
The water-cooled mold 11 is further provided with a primary cooling means (not illustrated) for cooling molten steel in the rectangular hole.
The casting product supporting roll group 20 includes a pinch roll part 24 located at the vertical zone 14, a bending roll part 25 located at the bending zone 15, a straightening roll part 26 located at the straightening zone 16, and a horizontal roll part 27 located at the horizontal zone 17.
Here, the casting product supporting rolls 21 included in the casting product supporting roll group 20 are extended in the width direction of the casting product 1 and configured to support long side surfaces of the casting product 1.
Further, spray nozzles (not illustrated) that spray cooling water toward the long side surfaces of the casting product 1 are arranged as secondary cooling means, between the plurality of casting product supporting rolls 21 arranged at intervals in the drawing direction Z of the casting product 1.
The casting product reduction apparatus 30 is intended to apply reduction to the casting product 1 drawn from the water-cooled mold 11, in the thickness direction, and is arranged at the horizontal zone 17 in this embodiment so as to apply reduction to the casting product 1 in a region where a center solid phase ratio of the casting product 1 is 0.2 or more. However, without limitation to this, the casting product reduction apparatus 30 may be arranged at any of the vertical zone 14, the bending zone 15, and the straightening zone 16.
As illustrated in
The first frame 38 pivotally supports a first casting product reduction roll 31a that is in contact with the one long side surface side of the casting product 1, via bearing parts 34, and the second frame 39 pivotally supports a second casting product reduction roll 31b that is in contact with the other long side surface side of the casting product 1, via the bearing parts 34.
Here, the first casting product reduction roll 31a that is pivotally supported by the first frame 38, i.e., supported by the first frame 38 with a pivot so as to be rotatable, includes a large-diameter part 32 that projects radially outward in an axial-direction center region thereof and a small-diameter parts 33 located at both ends of the large-diameter part 32, as illustrated in
On the other hand, the second casting product reduction roll 31b that is pivotally supported by the second frame 39 has a constant diameter in the axial direction.
In this embodiment, the first casting product reduction roll 31a is configured to apply pressure to a width-direction center region of the casting product 1 where the large-diameter part 32 is located, and not to apply pressure to side edge regions of the casting product 1 where the small-diameter parts 33 are located.
In the casting product 1 to which pressure is applied by the casting product reduction apparatus 30 having the above configuration, as illustrated in
Next, the casting product drawing apparatus 50 will be described. As illustrated in
As illustrated in
Here, the first casting product drawing roll 51a is provided with a depressed part supporting part 52 and small-diameter parts 53, the depressed part supporting part 52 projecting radially outward and contacting and supporting the depressed part 5 formed on the casting product 1, the small-diameter parts 53 being located at both ends of the depressed part supporting part 52.
An axial-direction length L2 of the depressed part supporting part 52 and an axial-direction length L1 of the large-diameter part 32 of the first casting product reduction roll 31a are configured to satisfy 0.5×L1≦L2<L1. Further, a contact length W2 of the depressed part supporting part 52 and the depressed part 5, the width-direction length W0 of the casting product 1, and the casting product width-direction length W1 of the depressed part 5 are configured to satisfy (W0−W1)<W2<W1.
On the other hand, the second casting product drawing roll 51b that is in contact with the other of the long side surfaces of the casting product 1 has a constant diameter in the axial direction.
In the above pair of casting product drawing rolls 51, the first casting product drawing roll 51a having the depressed part supporting part 52 is connected to a driving mechanism 62 such as a motor, via a driving transmission mechanism 61 such as a universal joint, and is driven by the driving mechanism 62. That is, by the function of the driving mechanism 62, a rotation driving force is given to the first casting product drawing roll 51a in the drawing direction. In this case, the driving mechanism may also drive the second casting product drawing roll 51b in the drawing direction.
Note that, in the present embodiment, as illustrated in
In addition, in the present embodiment, a difference H and a difference H′ has a relation of H≦H′, the difference H being a difference between the radius of the large-diameter part 32 and the small-diameter part 33 of the first casting product reduction roll 31a (see
In the continuous casting equipment 10 having such a configuration, molten steel is poured into the water-cooled mold 11 via an immersion nozzle 12 inserted into the water-cooled mold 11 and cooled by the primary cooling means of the water-cooled mold 11, whereby a solidified shell 2 grows and the casting product 1 is drawn from below the water-cooled mold 11. In this event, as illustrated in
This casting product 1 is drawn out downward by the pinch roll part 24 and bent by the bending roll part 25 as illustrated in
In this event, the cooling water is sprayed toward the casting product 1 from the spray nozzles provided between the casting product supporting rolls 21 of the pinch roll part 24, the bending roll part 25, the straightening roll part 26, and so on, to cool the casting product 1, whereby the solidified shell 2 further grows.
Then, in the following stage of the horizontal zone 17 where the casting product 1 is drawn out in the horizontal direction, the casting product 1 completely solidifies.
In this event, the casting product 1 drawn from the water-cooled mold 11 is subjected to reduction by the casting product reduction apparatus 30 being this embodiment in the region where the center solid phase ratio becomes 0.2 or more, for example.
Then, the casting product 1 that has been subjected to reduction by the casting product reduction apparatus 30 is sandwiched by the casting product drawing apparatus 50 and drawn toward the drawing direction Z. In this manner, the casting product 1 is manufactured continuously.
In the continuous casting equipment 10 being this embodiment and having the above-described configuration, the casting product drawing apparatus 50 includes the pair of casting product drawing rolls 51 (the first casting product drawing roll 51a and the second casting product drawing roll 51b) sandwiching the casting product 1, and the first casting product drawing roll 51a includes the depressed part supporting part 52 that contacts with and supports the depressed part 5 formed on a long side surface of the casting product 1. Since the axial-direction length L2 of the depressed part supporting part 52 and the axial-direction length L1 of the large-diameter part 32 forming the depressed part 5 satisfy 0.5×L1≦L2<L1, the contact area of the first casting product drawing roll 51a and the depressed part 5 can be secured. Thus, uneven wear of the casting product drawing rolls 51 can be suppressed, and the lifetime of the casting product drawing rolls 51 can be extended. Furthermore, stable casting can be performed with no shortage of the drawing power for the casting product 1.
In addition, in this embodiment, the difference H and the difference H′ has the relation of H≦H′, the difference H being a difference between the radius of the large-diameter part 32 and the radius of the small-diameter part 33 of the first casting product reduction roll 31a, the difference H′ being a difference between the radius of the depressed part supporting part 52 and the radius of the small-diameter part 53 of the first casting product drawing roll 51a. Accordingly, the depressed part supporting part 52 is surely in contact with the depressed part 5 formed by the large-diameter part 32, thereby the casting product drawing rolls 51 can surely sandwich the casting product 1.
In addition, in this embodiment, since the contact length W2 of the depressed part supporting part 52 and the depressed part 5, the width-direction length W0 of the casting product 1, and the casting product width-direction length W1 of the depressed part 5 formed by the large-diameter part 32 are configured to satisfy (W0−W1)<W2<W1, the contact area of the casting product 1 and the casting product drawing rolls 51 can be secured sufficiently.
Furthermore, the first casting product reduction roll 31a of the casting product reduction apparatus 30 includes the large-diameter part 32 projecting radially outward in the axial-direction center region and the small-diameter parts 33 extending at both ends of the large-diameter part 32, and the casting product reduction rolls 31 are configured to apply pressure to the width-direction center region of the casting product 1 where the large-diameter part 32 is located, and not to apply pressure to the side edge regions of the casting product 1 where the small-diameter parts 33 are located. Accordingly, it is possible to apply reduction only to the width-direction center region of the casting product 1 in which the unsolidified portion 3 is present. Thus, the reduction load is can be reduced significantly.
In addition, in this embodiment, the casting product reduction apparatus 30 being the present embodiment applies reduction in the region where the center solid phase ratio is 0.2 or more. Accordingly, it is possible to suppress the generation of center segregation and porosity.
Incidentally, it is experimentally known that problems such as center segregation and porosity occur at the center solid phase ratio of the casting product 1 of 0.2 or more. The effects of the present invention become conspicuous by applying reduction in a region of a solid phase ratio of 0.2 or more, and therefore it is preferable to apply reduction in a region of a center solid phase ratio of the casting product 1 of 0.2 or more. On the other hand, the upper limit of the center solid phase ratio of the casting product 1 is 1.0 because it is the region where the problems such as center segregation and porosity occur.
Note that the center solid phase ratio can be defined as a solid phase ratio of a central portion in the casting product thickness direction and a molten portion in the casting product width direction.
Further, the center solid phase ratio can be found by a heat transfer solidification calculation, and the enthalpy method, the equivalent specific heat method, and so on are widely known as the heat transfer solidification calculation, any of which may be used. Further, for a simple method, the following expression is widely known and may be used.
Center solid phase ratio=(liquidus temperature−molten portion temperature)/(liquidus temperature−solidus temperature)
In the above, the molten portion temperature means the temperature of the central portion in the casting product thickness direction and the molten portion in the casting product width direction, and can be found by the heat transfer solidification calculation. Further, the liquidus temperature can be calculated by referring to, for example, “Tetsu to Hagane, The journal of The Iron and Steel Institute of Japan, Vol. 55. No. 3 (19690227) S85, The Iron and Steel Institute of Japan”, and the solidus temperature can be calculated by referring to, for example, “Hirai, Kanemaru, Mori: 19th Committee, Japan Society for the Promotion of Science, Fifth Solidification Phenomena Conference Material, Solidification 46 (December 1968)”.
The continuous casting equipment being an embodiment of the present invention has been described above, but the present invention is not limited to the embodiment and can be variously modified as necessary without departing from the scope of the technical spirit of the invention.
For example, the present embodiment has been made by taking an example of the vertical bending continuous casting machine as illustrated in
As illustrated in
In this case, it is preferable that the plurality of divided rolls are provided with a depressed part supporting part 152 that is in contact with the depressed part 5 of the casting product 1. The axial-direction length L2 (the sum of L21, L22, and L23 in
Also in the casting product drawing rolls 151 having such a configuration of divided rolls, the first casting product drawing roll 151a having the depressed part supporting part 152 is connected to the driving mechanism 62 such as a motor, via the driving transmission mechanism 61 such as a universal joint, and is driven by the driving mechanism 62. That is, by the function of the driving mechanism 62, a rotation driving force is given to the first casting product drawing roll 151a in the drawing direction. The driving mechanism may also drive the second casting product drawing roll 151b in the drawing direction.
As illustrated in
In the present embodiment, the large-diameter part is provided in the first casting product reduction roll in the casting product reduction apparatus. However, without limitation to this, the large-diameter part may be provided in each of the first casting product reduction roll and the second casting product reduction roll. In this case, in the casting product drawing apparatus, the depressed part supporting part is preferably provided in each of the first casting product drawing roll and the second casting product drawing roll.
The following shows the results of experiments that were performed to confirm the effects of the present invention.
In the continuous casting equipment including the casting product reduction apparatus described in the embodiment, casting was performed by modifying the shapes of the casting product drawing rolls of the casting product drawing apparatus, and the wearing amounts of the casting product drawing rolls were evaluated.
Here, the axial-direction length L1 of the large-diameter part of the casting product reduction apparatus was set to 1900 mm. In addition, the width-direction length of the casting product was set to 2200 mm, and the casting product width-direction length of the depressed part formed on the casting product by the casting product reduction apparatus was also set to 1900 mm.
The casting product drawing rolls were set at a position where the depressed part supporting part is in contact with the depressed part of the casting product by a lifting apparatus. Further, the difference H between the radius of the large-diameter part and the radius of the small-diameter part of the casting product reduction roll was equal to the difference H′ (H=H′) between the radius of the depressed part supporting part and the radius of the small-diameter part of a casting product drawing roll.
In Comparative example, the casting product drawing rolls of the casting product drawing apparatus had a configuration in which the diameter was constant in the axial direction and had no contact with the depressed part.
In contrast, in Inventive example 1, a casting product drawing roll of the casting product drawing apparatus was provided with the depressed part supporting, and the axial-direction length L2 of the depressed part supporting part was set to 1805 mm (i.e., 0.95×L1).
Meanwhile, in Inventive example 2, a casting product drawing roll of the casting product drawing apparatus was provided with the depressed part supporting, and the axial-direction length L2 of the depressed part supporting part was set to 1330 mm (i.e., 0.70×L1).
In addition, in Inventive example 3, a casting product drawing roll of the casting product drawing apparatus was provided with the depressed part supporting, and the axial-direction length L3 of the depressed part supporting part was set to 950 mm (i.e., 0.50×L1).
The period of time when the casting product drawing roll of the casting product drawing apparatus became so small as to have a predetermined diameter at which exchange is necessary due to wear was evaluated. The evaluation results are shown in Table 1. Note that Table 1 shows the results of relative evaluation in which the period of time in Comparative example was 1.
Inventive example 1 had a lifetime that is about six times as long as that of Comparative example. In addition, Inventive example 2 had a lifetime that is about 4.5 times as long as that of Comparative example. Furthermore, Inventive example 3 had a lifetime that is about three times as long as that of Comparative example.
From the above results, it is confirmed that the wear of the casting product drawing roll can be suppressed and stable casting can be performed according to Inventive examples.
Further from the above results, it is found that the wear of the casting product drawing roll can be suppressed sufficiently when the axial-direction length L2 of the depressed part supporting part is 0.5 times or more as long as the axial-direction length L1 of the large-diameter part that forms the depressed part. On the analogy of the results, it is considered that the wear of the casting product drawing roll can be suppressed even when the axial-direction length L2 of the depressed part supporting part is 0.4 times, for example, as long as the axial-direction length L1 of the large-diameter part that forms the depressed part. However, if the length is shorter than the half of the axial-direction length L1 of the large-diameter part in this manner, the area in which the depressed part supporting part is in contact with the depressed part becomes too small, and an excessive pressure might be applied to the casting product via the casting product drawing rolls when the casting product is drawn. In this case, the quality of the casting product might be adversely affected. Therefore, considering this point, it is preferable to secure the axial-direction length L2 of the depressed part supporting part that is preferably 0.5 times or more as long as the axial-direction length L1 of the large-diameter part that forms the depressed part, more preferably 0.70×L1, even more preferably 0.80×L1.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2013-096809 | May 2013 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2014/061845 | 4/28/2014 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2014/178369 | 11/6/2014 | WO | A |
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| 20140166231 | Milani | Jun 2014 | A1 |
| 20150047403 | Imai | Feb 2015 | A1 |
| Number | Date | Country |
|---|---|---|
| 55-68102 | May 1980 | JP |
| 55-106601 | Aug 1980 | JP |
| 58-205655 | Nov 1983 | JP |
| 61-132247 | Jun 1986 | JP |
| 5-138321 | Jun 1993 | JP |
| 6-210420 | Aug 1994 | JP |
| 8-132205 | May 1996 | JP |
| 10-328799 | Dec 1998 | JP |
| 2000-312956 | Nov 2000 | JP |
| 2004-058129 | Feb 2004 | JP |
| 2009-279652 | Dec 2009 | JP |
| 2013-086099 | May 2013 | JP |
| Entry |
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| Machine Translation of JP55-106601, Aug. 1980. |
| Extended European Search Report for European Application No. 14792297.5, dated Jun. 23, 2016. |
| International Search Report issued in PCT/JP2014/061845, mailed on Aug. 12, 2014. |
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| Number | Date | Country | |
|---|---|---|---|
| 20150367408 A1 | Dec 2015 | US |
