The present invention relates to a combined actuator/overcap assembly for an aerosol product, and more specifically relates to an actuator which can be locked, in a dispensing position, to facilitate continuous dispensing of the product contents of an aerosol container when actuated by an operator via rotation of the assembly between an inactive position and an active position.
There are a variety of prior art dispensing systems that are currently available in the marketplace. Many of these systems are designed for intermittent discharge of product contents and are suitable for such applications. However, there are some applications where a continuous dispensing of the entire product contents or a substantial portion of the product contents, of an aerosol or other pressurized container is desired by an operator. When continuous dispensing of the entire product contents is desired, it is tedious and cumbersome for the operator to depress continuously the actuator of the aerosol container to facilitate dispensing of the desired quantity of the product contents.
Various arrangements to provide aerosol locking devices have been known in the art, for example U.S. Pat. No. 4,195,756 which describes various latching and locking arrangements which will latch the aerosol valve in the open position. Each of the devices described in the '756 patent has particular disadvantages. Many of the locking arrangements are more appropriate to the discharge of a mist or vapor from a container to fill a room, such as a fumigant. Also U.S. Pat. No. 6,062,432 discloses an actuator cap which merely describes a pin which is locked in position to actuate a valve by a body portion when the pin is depressed. No further description of how the pin, valve and body portion lock or interact is however provided by this reference.
These known continuous dispensing systems which lock the actuator in a depressed position can be cumbersome to engage, resulting in poor initial spray control. Additionally, locked actuators of this type which interact with the valve in the aerosol can often cannot be readily unlocked if complete discharge of the container contents is not necessary.
Wherefore, it is an object of the present invention to overcome the aforementioned problems and drawbacks associated with the dispensing systems currently known in the prior art.
Another object of the invention is to provide an actuator assembly which can be locked in a continuous dispensing position to facilitate dispensing of the entire contents of the aerosol container, or a substantial portion thereof, without an operator having to continuously depress the actuator.
A further object of the present invention is to provide an actuator assembly which converts rotational movement of the assembly by a user to reciprocating motion of the actuator between open and closed valve conditions.
Still another object of the invention is to allow a continuous dispensing of an aerosol container to be interrupted, as desired, by rotation of the assembly, in a convenient and simple manner, which shuts off the flow of the aerosol contents through the valve coupled to the actuator.
Yet another object of the invention is to provide an actuator dispensing assembly which is relatively inexpensive to manufacture, is lightweight and durable, and can be readily mass produced.
The present invention relates to a continuous dispensing actuator assembly for a pressurized container comprising an actuator having a stem seat adapted to receive a valve stem of a valve, a discharge outlet in fluid communication with the stem seat and a cam post; an overcap having a base portion for engagement with a mounting cup of the pressurized container on a lower surface and a lock ring adaptor on an upper surface of the overcap; a lock ring rotatably received by the lock ring adaptor and an integral control tab for rotating the lock ring about the lock ring adaptor, and a cam surface on the lock ring adapted to engage the cam post to cause axial reciprocation of the actuator between an open and a closed positions.
The present invention further relates to a pressurized container including a continuous dispensing actuator assembly comprising an actuator having a stem seat for receiving a valve stem of a valve, a discharge outlet in fluid communication with the stem seat, a cam post and rotational control means for maintaining the actuator in a rotationally fixed position relative to the valve stem, an overcap having a lock ring adaptor including an annular wall with a lip for retaining a lock ring sized to fit around the annular wall and an opening sized to allow passage of the actuator at least partially through the overcap, and wherein the lock ring is rotatably secured to the lock ring adaptor and a cam surface on the lock ring is adapted to engage the actuator cam post to reciprocate the actuator in an axial manner relative to the valve stem.
The present invention also relates to a continuous dispensing actuator assembly for a pressurized container comprising an actuator having a stem seat for receiving a valve stem of a valve, a discharge outlet in fluid communication with the stem seat, a cam post and control means for maintaining the actuator in a fixed position relative to the valve stem, an overcap having a radial passage to allow passage of a lock button at least partially through the overcap and a spring tab biasing the lock button in a closed position, the lock button having an aperture with a cam surface to allow passage of the actuator at least partially through the lock button; and wherein the cam surface of the lock button is adapted to engage the actuator cam post to reciprocate the actuator in an axial manner relative to the valve stem.
The present invention also relates to a method of dispensing pressurized fluids from a pressurized container comprising the steps of providing an actuator having a stem seat adapted to receive a valve stem of a valve, a discharge outlet in fluid communication with the stem seat and a cam post; forming an overcap having a base portion for engagement with a mounting cup of the pressurized container on a lower surface and a lock ring adaptor on an upper surface of the overcap; attaching a lock ring rotatably received by the lock ring adaptor on the overcap, and forming a cam surface on the lock ring adapted to engage the cam post to cause axial reciprocation of the actuator between an open and a closed positions.
The present invention also relates to a method of dispensing pressurized fluids from a pressurized container comprising the steps of providing an actuator having a stem seat adapted to receive a valve stem of a valve, a discharge outlet in fluid communication with the stem seat and a cam post; forming an overcap having a base portion for engagement with a mounting cup of the pressurized container on a lower surface and a passage for accepting a lock button; inserting the lock button through the passage in the overcap, the lock button having an aperture and a cam surface; inserting the actuator through the aperture of the lock button; and actuating the lock button to engage the cam post to cause axial reciprocation of the actuator to an open continuous spray position.
The present invention further relates to a pressurized container in combination with a continuous dispensing actuator assembly, the pressurized container being a closed container which is sealed by a mounting cup accommodating a normally closed valve therein, and to methods of making and using the invention.
These and other features, advantages and improvements according to this invention will be better understood by reference to the following detailed description and accompanying drawings.
The invention will now be described, by way of example, with reference to the accompanying drawings in which:
Turning initially to
The mounting cup 12 seals shut an open end of the pressurized container 20 as is well known in the art and supports a valve 22 biased into a normally closed position with a valve stem 24 extending along a main axis A through an opening in the mounting cup 12. The actuator 14 has a stem seat for mounting the actuator 14 onto the valve stem 24, at least a cam post 26 extending radially outwardly relative to the axis A and a lengthwise slot 28 in an outside surface of the actuator 14. The overcap 16 includes a base portion 30 to be affixed to the mounting cup 12, an orientation tab 32 to be slidably received within the slot 28 in the actuator 14 to prevent rotational movement of the actuator 14, a lock ring adaptor 34, and a slot 36 defined in the wall of the lock ring adaptor 34 sized to allow entry of the actuator cam post 26. The body of the lock ring 18 rotatably affixes about the lock ring adaptor 34 and has a control tab 38 for gripping and rotating the lock ring 18. A camming surface 40 is provided on an inside wall of the lock ring 18 which engages the actuator cam post 26 as described in further detail below.
The lock ring 18, actuator 14 and overcap 16 together restrict rotational movement of the actuator 14 while allowing up/down reciprocating motion. The camming surface 40 of the lock ring 18 engages the actuator cam post 26 and converts rotational movement of the lock ring 18 into reciprocating axial motion of the actuator 14, from an off position with the valve closed to an on position with the valve open for continuous discharge of the container 20 contents.
With reference to
The actuator 14 which mounts to the valve stem 24 is illustrated in
As shown in
The lock ring 18 includes the camming surface 40 which engages the actuator cam post 26 which extends through the slots 36 in the lock ring adaptor 34 to urge reciprocation of the actuator 14, upon rotation of the lock ring 18, from an off position with the valve closed and blocked to an on position with the valve open for continuous spray. Due to the vertical, axial nature of the slots 36 the cam posts 26 can only influence the actuator 14 in an axial path along axis A when the actuator 14 is set in the overcap 16.
The continuous dispensing actuator assembly 10 of the present invention is assembled as illustrated in
In a further embodiment of the present invention shown in
The actuator 64 is similar to that described in previous embodiments which mounts to the valve stem 24 as illustrated in
The overcap button housing 66 is supported on and affixed to the mounting cup 12 as described above with respect to the previous embodiments. The button housing 66, like overcap 16 of the previous embodiments, is provided with an orientation tab 72 to be slidably engaged within the slot 28 in the actuator 64 to prevent rotational movement of the actuator 64 relative to the overcap 66. The slot 28 and tab 72 could also be on the opposite structure. In the present embodiment the button housing 66 is also provided with a radial passage 74 through the side wall 67 of the button housing 66 to receive the lock button 68.
The lock button 68 has a non-actuated, or “off”, position as shown in
Turning to
The spring 76 may be a coil spring as shown, or it may be an integral spring, for example a leaf spring, formed in conjunction with one of the lock button 68 or the inner side wall of the button housing. In one embodiment a leaf spring 80 may be fabricated integrally on the second inner end of the lock button 68 to provide the radial bias. Alternatively, a spring tab 82 may be integrally molded on the inner wall of the button housing 66 against which the second end of the lock button 68 abuts after assembly. In either event, a spring device or assembly of other design that provides the necessary radial bias to the lock button 68 may also be used.
In another embodiment of the actuator shown in
The cam and ramp mechanism formed in conjunction with the aperture 84 not only causes the actuator 64 to move axially along the valve stem axis A as the lock button 68 slides, but also locks the actuator 64 into the engaged position so that no manual force is necessary by the user to maintain the actuator 64 in the actuated position. A notch 86 is formed on opposing sides of the aperture 84, and each notch 86 consists of three different portions, a passage portion 88, a ramp portion 90 and a lock portion 92. The passage portion 88 in the notch 86 extends entirely through the notch 86 and wall of the lock button 68 creating a complete passage for the radially extending cam posts 26 to pass through.
When the actuator assembly 60 is in the nonactuated state with no manual force applied to any element of the assembly, the radial spring bias on the lock button 68 adjusts the lock button 68 into a position shown in
To lock the actuator 64 into the actuated or on position for continuous spray, the user would push radially on the exposed first end 69 of the lock button 68 which brings a free edge of the ramp portion 90 into engagement with a top portion of the cam post 26. As the lock button 68 is continuously slid radially relative to the actuator 64 the ramp 90 forces the cam posts 26 and hence the actuator 64 axially downwards relative to the valve stem thus actuating the valve. At the end of the ramp portion 90, the lock portion 92 awaits the entrance of the cam posts 26, as the user continues to slide the lock button 68. The lock portion 92 of each notch 86 is provided with a semi-circular receiving surface which is arranged to hold the respective cam posts 26 and the actuator 64 in the actuated position. As the button 68 is forced inwards by the user, the cam posts 26 move radially along the ramp portion 90 and past the end of the ramp portion 90 the posts 26 snap into the receiving surface of the lock portion 92 and the user may remove any force on the lock button 68 or actuator 64 and the valve will remain open for dispensing of product from the container through the valve, valve stem and out the actuator 64.
To release the assembly from the actuated position, the user need merely press down on the actuator 64 pushing the cam posts 26 out of contact with the receiving surfaces of the lock portion 92 thus enabling the radial spring bias between the inner wall 78 of the button housing 66 and the lock button 68 to push the lock button 68 radially back, or outward relative to the housing 66 towards the unactuated position with the end of the button 68 extending radially outward from the sidewall of the button housing 66 and aligning the passages with the cam posts 26. The user's release of downward axial pressure on the actuator 64 thus permits the actuator 64 to be biased axially upwards along the valve stem axis by the valve stem returning the actuator 64 to the nonactuated position.
It may also be arranged that the locked actuated position can be overcome by manual operation of the lock button 68, as opposed to the actuator 64 described above, being pushed inwards to force the cam posts 26 out of contact with the receiving surfaces. There may then be enough inherent bias in the radially biased spring to push the lock button 68 out of relative locked engagement with the cam posts 26 on the actuator 64, thus permitting the actuator 64 to be released upwards with valve stem to close the valve.
Since certain changes may be made in the above described improved continuous dispensing actuator assembly, without departing from the spirit and scope of the invention herein involved, it is intended that all of the subject matter of the above description or shown in the accompanying drawings shall be interpreted merely as examples illustrating the inventive concept herein and shall not be construed as limiting the invention.