This application claims priority to Taiwanese Invention Patent Application No. 112121896, filed on Jun. 12, 2023.
The present disclosure relates to an apparatus for packaging material, more particularly to a continuous horizontal packaging machine and a package opening device thereof.
Referring to
However, the method of only relying on the suction members 94 to suck the packaging bag 9 can only open the upper portion thereof, while a lower portion of the packaging bag 9 may not be expanded and has a flat shape. As a result, the packaging bag 9 will be bent in a middle portion thereof, thereby resulting in poor bag opening effect.
Therefore, an object of the present disclosure is to provide a continuous horizontal packaging machine that can alleviate at least one of the drawbacks of the prior art.
Accordingly, the continuous horizontal packaging machine of this disclosure is suitable for forming a continuous folded film material into a plurality of packages, for filling each package with a filling material, and for sealing each package filled with the filling material. The continuous horizontal packaging machine comprises a horizontal packaging system. The horizontal packaging system includes a base, a clamping and moving device, a vertical sealing device, a film cutting device, a package receiving device, a package opening device, a filling device, and a top sealing device.
The base has a feed end, and a discharge end opposite to the feed end in a horizontal direction. The clamping and moving device is disposed on the base, and includes two roller shafts extending in a height direction perpendicular to the horizontal direction. The roller shafts are rotatable in opposite directions to clamp therebetween the folded film material, and are configured to intermittently move the folded film material in the horizontal direction. The vertical sealing device is disposed on the base and is located between the feed end and the clamping and moving device. The vertical sealing device includes two side heating blocks extending in the height direction and relatively movable toward each other in a transverse direction perpendicular to the horizontal and height directions for hot pressing lateral sides of the folded film material.
The film cutting device is disposed on the base, is located between the clamping and moving device and the discharge end, and is configured to cut the folded film material to form the packages. The package receiving device is configured to drive the packages to intermittently move in the horizontal direction, and includes two slide seats spaced apart in the transverse direction and extending in the horizontal direction, and a driven rod interconnecting the slide seats and configured to drive the slide seats to move toward or away from each other in the transverse direction so as to clamp or release the packages. The slide seats are further driven to move back and forth in the horizontal direction for conveying the packages.
The package opening device is disposed on the base and is located between the film cutting device and the discharge end. The package opening device is configured to open each package, and includes an upper package opening unit having two upper suction members relatively movable in the transverse direction, a squeezing unit having two pushing blocks relatively movable in the horizontal direction, and a lower package opening unit having two lower suction members relatively movable in the transverse direction and lower than the two upper suction members in the height direction.
The filling device is disposed on the base, is located between the package opening device and the discharge end, and is configured to fill each package with the filling material. The top sealing device is disposed on the base, is located between the filling device and the discharge end, and includes two top heating blocks relatively movable in the transverse direction for hot pressing a top end of each package.
Another object of this disclosure is to provide a package opening device of a continuous horizontal packaging machine that can alleviate at least one of the drawbacks of the prior art.
Accordingly, the package opening device of a continuous horizontal packaging machine of this disclosure comprises an upper package opening unit, a squeezing unit, and a lower package opening unit. The upper package opening unit includes two upper slide blocks relatively movable in a transverse direction, and two upper suction members respectively fixed to and driven by the upper slide blocks to relatively move in the transverse direction. The squeezing unit includes a guide rail extending in a horizontal direction perpendicular to the transverse direction, and two pushing blocks slidably disposed on the guide rail and movable relative to each other. The lower package opening unit is lower than the upper package opening unit in a height direction perpendicular to the horizontal and transverse directions, and includes two lower slide blocks relatively movable in the transverse direction, and two lower suction members respectively fixed to and driven by the lower slide blocks to relatively move in the transverse direction.
Other features and advantages of the disclosure will become apparent in the following detailed description of the embodiment with reference to the accompanying drawings. It is noted that various features may not be drawn to scale.
Referring to
The film conveying mechanism 1 includes a feed shaft 11 rotatable about its own axis and provided for the film material roll 80 to be sleeved thereon, and a plurality of spaced-apart rotating rollers 12 for the film material 8 to be wound thereon. When the feed shaft 11 and the rotating rollers 12 are rotated, the rotating rollers 12 can convey the film material 8 pulled out from the film material roll 80 and then fold in half the film material 8 before being sent into the horizontal packaging system 200.
The horizontal packaging system 200 includes a base 4, a clamping and moving device 201, a bottom sealing device 202, a vertical sealing device 203, a film cutting device 204, a package receiving device 205, a package opening device 5, a filling device 206, a package expansion device 207, a top sealing device 208, and a discharge device 209.
The base 4 has a feed end 41 adjacent to the film conveying mechanism 1, and a discharge end 42 opposite to the feed end 41 in a horizontal direction (X). In this embodiment, the horizontal direction (X) extends in a left-right direction.
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The package receiving device 205 includes an electrically powered driver 251, a connecting plate 252 fixed to the driver 251, two spaced-apart pull rods 253, two slide seats 254 spaced apart in the transverse direction (Y) and extending in the horizontal direction (X), and a driven rod 255 interconnecting the sliding seats 254. The driver 251 has a drive body 256, and a carrier 257 slidably disposed on the drive body 256 in the horizontal direction (X). The driver 251 is, for example, but not limited to, a servo motor. The connecting plate 252 has an arm 258 protruding out of the driver 251 in the transverse direction (Y). One of the pull rods 253 has one end pivotally connected to a proximal end of the arm 258 which is proximate to the driver 251, and the other end pivotally connected to one of the slide seats 254. The other pull rod 253 is pivotally connected to a distal end of the arm 258 which is distal to the driver 251, and the other end pivotally connected to the other slide seat 254. Multiple pairs of press members 259 are mounted on the slide seats 254, are spaced apart from each other in the horizontal direction (X), and correspond in position to the packages 81. Each pair of the press members 259 uses a spring pin principle to clamp and release the corresponding package 81. Since the detailed construction and linkage manner of each pair of the press members 259 are known in the art, and have many variations, those with ordinary skilled in the art can deduce the expanded details based on the above description, so that no further explanation will be provided herein.
The driven rod 255 has left and right hand threads opposite to each other. Each slide seat 254 has an L-shaped member 2541 threadedly connected to a respective one of the left and right hand threads of the driven rod 255. By driving the driven rod 255 to rotate about its own axis, the slide seats 254 can be driven to move toward or away from each other in the transverse direction (Y) through the L-shaped members 2541 thereof so as to clamp or release the packages 81. Furthermore, through forward and reverse rotation of the rotor of the drive body 256, the carrier 257 can be driven to move back and forth along the length of the drive body 256, and the pull rods 253 can be driven by the carrier 257 to pivot and move the slide seats 254 back and forth in the horizontal direction (X). As such, the slide seats 254 can simultaneously convey the packages 81 to intermittently move toward the discharge end 42 in the horizontal direction (X) and be discharged one by one from the discharge end 42.
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The upper package opening unit 51 includes two parallel shafts 511 extending in the transverse direction (Y), two upper slide blocks 512 mounted on the shafts 511 and relatively movable in the transverse direction (Y), and two upper suction members 513 respectively fixed to the upper slide blocks 512. Each upper suction member 513 is composed of a long rod and a suction body. Due to the viewing angle, only the long rod of each upper suction member 513 is visible in
The squeezing unit 52 includes a guide rail 521 extending in the horizontal direction (X), two guide seats 522 slidably disposed on the guide rail 521, two pushing blocks 523 fixed to and movable along with the guide seats 522, two elongated rods 524 respectively extending through the guide seats 522 in the transverse direction (Y) and located on two opposite sides of the upper package opening unit 51, and two substantially U-shaped movable rods 525 respectively sleeved on the elongated rods 524. When the movable rods 525 are driven to pivot relative to each other through a cam mechanism (not shown), the pushing blocks 523 are driven to move toward each other through the guide seats 522, so as to squeeze left and right sides of each package 81.
The lower package opening unit 53 includes a slide rail 531 extending in the transverse direction (Y), two lower slide blocks 532 slidably disposed on the slide rail 531, two vertical rods 533 respectively fixed to and extending upwardly from the lower slide blocks 532 in the height direction (Z), two horizontal rods 534 respectively fixed to the vertical rods 533 and extending in the horizontal direction (X), and two sets of spaced-apart lower suction members 535 fixed to the transverse rods 534. Each set of the lower suction members 535 includes two suction members 535. When the lower slide blocks 532 are driven to move toward each other, the lower suction members 535 are, in turn, driven by the lower slide blocks 532 to relatively move toward each other in the transverse direction (Y) through the transverse rods 534. In this embodiment, only one set of the lower suction members 535 will be used to suck a lower portion of each package 81. In some variations, for example, if the width of each package 81 is greater than 140 mm, two sets of the lower suction members 535 will then be used at the same time to suck the lower portion of each package 81.
The package opening device 5 of this disclosure utilizes the upper suction members 513 to suck front and back surfaces of the upper portion of each package 81, the lower suction members 535 to suck front and back surfaces of the lower portion of each package 81, and the pushing blocks 523 to squeeze the left and right sides of each package 81. Through the synchronous action of the above components, the expansion of the upper and lower portions and the left and right sides of each package 81 can be ensured to thereby prevent the bending of each package 81 in the middle portion thereof. Therefore, the package opening effect of this disclosure is better than the prior art.
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The control system 3 is electrically connected to the horizontal packaging system 200 and the film conveying mechanism 1 (see
With the control system 3 controlling the synchronous operation of the horizontal packaging system 200 and the film conveying mechanism 1, and after the folded film material 8 is conveyed into the horizontal packaging system 200, the packaging processes, such as the bottom sealing, the hot vertical sealing, the cold vertical sealing, the film cutting, the opening of the package, the filling, the expanding of the package, and the top sealing, can be performed in sequence in the horizontal direction (X), so that each package 81 filled with the filling material can be produced and an automated continuous production can be realized. Of course, in some variations, a date printing device or a tearable punch-out device may also be added depending on the packaging requirements.
It should be particularly noted that the clamping and moving device 201 is configured to generate an action force to push the continuous folded film material 8 from the feed end 41 toward the film cutting device 204 during the bottom sealing, the hot vertical sealing, the cold vertical sealing, and the film cutting processes. The package receiving device 205 is configured to transport the packages 81 during the opening of the package, the filling, the expanding of the package, and the top sealing processes.
In summary, the continuous horizontal packaging machine of this disclosure uses the upper suction members 513 of the package opening device 5 to suck the front and back surfaces of the upper portion of each package 81 and uses the lower suction members 535 to suck the front and back surfaces of the lower portion of each package 81, and simultaneously, uses the pushing blocks 523 to push and squeeze the left and right sides of each package 81, so that the upper and lower portions and the left and right sides of each package 81 can be ensured to open and expand to thereby prevent each package 81 from bending in the middle portion thereof. Thus, the effect of opening each package 81 is good, and the filling material can be smoothly and completely filled in the subsequent filling process to increase the product yield. Therefore, the object of this disclosure can indeed be achieved.
In the description above, for the purposes of explanation, numerous specific details have been set forth in order to provide a thorough understanding of the embodiments. It will be apparent, however, to one skilled in the art, that one or more other embodiments may be practiced without some of these specific details. It should also be appreciated that reference throughout this specification to “one embodiment,” “an embodiment,” an embodiment with an indication of an ordinal number and so forth means that a particular feature, structure, or characteristic may be included in the practice of the disclosure. It should be further appreciated that in the description, various features are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of various inventive aspects; such does not mean that every one of these features needs to be practiced with the presence of all the other features. In other words, in any described embodiment, when implementation of one or more features or specific details does not affect implementation of another one or more features or specific details, said one or more features may be singled out and practiced alone without said another one or more features or specific details. It should be further noted that one or more features or specific details from one embodiment may be practiced together with one or more features or specific details from another embodiment, where appropriate, in the practice of the disclosure.
While the disclosure has been described in connection with what is considered the exemplary embodiment, it is understood that this disclosure is not limited to the disclosed embodiment but is intended to cover various arrangements included within the spirit and scope of the broadest interpretation so as to encompass all such modifications and equivalent arrangements.
Number | Date | Country | Kind |
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112121896 | Jun 2023 | TW | national |