Information
-
Patent Grant
-
6606945
-
Patent Number
6,606,945
-
Date Filed
Wednesday, December 29, 199925 years ago
-
Date Issued
Tuesday, August 19, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Armstrong, Westerman & Hattori, LLP
-
CPC
-
US Classifications
Field of Search
US
- 101 178
- 101 181
- 101 216
- 101 217
- 101 218
- 101 219
- 101 225
- 101 227
- 101 228
- 101 DIG 42
- 101 484
- 101 485
- 226 34
- 226 35
- 226 38
- 226 193
- 226 195
-
International Classifications
-
Abstract
Disclosed herein is a continuous medium printing apparatus for performing printing on both sides of a continuous medium. The continuous medium printing apparatus comprises: a conveyance system; a printing section; a feed-force adjustment section disposed on a downstream side of the conveying path from the printing section; and a feed-force control section. The conveyance system has a pair of conveyor rollers disposed on a downstream side of the conveying path from the printing section so that they are opposite to each other with the continuous medium therebetween, feed force being applied to the continuous medium by rotating the pair of conveyor rollers with said continuous medium clamped therebetween. The feed-force adjustment section varies said feed force by adjusting pressure of said pair of conveyor rollers with respect to the continuous medium. With this arrangement, the behavior of the continuous medium in the printing section is stabilized, and consequently, print trouble near the perforations in the continuous medium can be prevented.
Description
BACKGROUND OF THE INVENTION
(1) Field of the Invention
The present invention relates generally to a continuous medium printing apparatus, and more particularly to a continuous medium printing apparatus suitable for use as a printer that performs printing on both sides of continuous paper formed at predetermined intervals with perforations by an electrophotographic method.
(2) Description of the Related Art
In continuous paper (continuous medium) on which printing is performed by a continuous medium printing apparatus, there is one in roll form and one folded and stacked at predetermined intervals. Furthermore, in some continuous paper, a plurality of perforations are formed in parallel with the lateral direction of the continuous paper at regular intervals depending on paper size. The continuous paper with perforations can easily be stacked by alternately folding it into mountains and valleys at the perforations or can easily be cut at the perforations.
A conventional continuous medium printing apparatus, which performs printing on both sides of such continuous paper by an electrophotographic method, attaches, for example, continuous paper folded and stacked alternately into mountains and valleys at perforations to a paper hopper. This continuous paper is conveyed while it is being stretched successively by a conveyance system. In an image forming process section, toner images are formed on the obverse and reverse sides of the continuous paper by image forming drums, respectively. Furthermore, the toner images formed on both sides of the continuous paper are fixed by image fixing sections, respectively. In this manner, duplex printing is performed on the continuous paper.
FIG. 13
shows the stretched continuous paper
1
. If the continuous paper
1
, folded and stacked alternately into mountains and valleys at perforations
1
a
, is stretched in order to perform printing, mountains and valleys with perforations
1
a
as apices will be produced in the continuous paper
1
, as shown in FIG.
13
.
Because of the mountains and valleys with perforations
1
a
as apices, in the image forming process section, a space will arise between the image forming drum, which transfers a toner image to the continuous paper
1
, and the continuous paper
1
and therefore a print trouble area will arise near the perforations
1
a.
There are cases where when printing is performed on continuous paper, an identification mark or the like is printed near the perforations
1
a
. In such a case, it is desirable to make such a print trouble area as small as possible.
Hence, in the continuous medium printing apparatus, the conveyance system is provided with a scuff section, which is constituted by a scuff roller and a pinch roller disposed opposite to each other at a downstream position of the conveying path of the continuous paper
1
from the image forming process section and the image fixing section. In this scuff section, the continuous paper
1
is conveyed by freely sliding and rotating the scuff roller in the conveying direction of the continuous paper
1
, with the continuous paper
1
clamped between the scuff roller and the pinch roller. That is, the continuous paper
1
is stretched by the scuff force (feed force) produced by the scuff roller in the scuff section, and the tension produced in the continuous paper
1
makes the mountains and valleys (unevenness) at the perforations
1
a
smaller, thereby stabilizing the behavior of the continuous paper
1
in the image forming process section.
Note that the difference d (see
FIG. 13
) between the mountain and the valley at the perforations
1
a
in the above-mentioned continuous paper
1
varies depending on the kind of the continuous paper
1
, that is, paper basis weight (paper thickness), paper stem, paper size and the like. As shown in
FIG. 13
, the difference d between the mountain and the valley is defined, for example, as a distance measured in the direction perpendicular to the paper conveying direction.
However, there are cases where the conventional continuous medium printing apparatus cannot cope with various kinds of continuous paper, because of scuff force produced by the scuff section is constant. For instance, in changing the kind of the continuous paper
1
, if scuff force is too strong, paper tear will occur at the perforations
1
a
or there is a possibility that the feed holes formed at regular intervals in the continuous paper
1
will crumble. If, on the other hand, scuff force is insufficient, the continuous paper
1
cannot be sufficiently tensioned, and consequently, there is also a possibility that printing quality will be degraded.
There is also a continuous medium printing apparatus provided along the conveying path of the continuous paper with a plurality of image forming drums for forming images on the continuous paper. In such a continuous medium printing apparatus, however, it is difficult to stretch the continuous paper
1
in each of a plurality of image forming process sections, by the feed force produced by the scuff section disposed at a downstream position of the conveying path of the continuous paper
1
from the image forming process section. Particularly, in the image forming drum disposed at a position away from the scuff section along the conveying path of the continuous paper
1
, there is also a problem that print trouble will easily occur near the perforations
1
a.
In addition, in the continuous medium printing apparatus which performs printing on both sides of the continuous paper
1
, unevenness near the perforations la in the continuous paper
1
cannot be effectively removed by the feed force produced by the scuff section, because a guide member, a roller and the like, which apply tension to the continuous paper
1
in contact with the opposite side of the continuous paper
1
from the image forming drum, cannot be provided near the image forming process section in order to protect the unfixed toner images formed on both sides of the continuous paper
1
.
Furthermore, in the scuff section, the continuous paper
1
is conveyed with the frictional force produced between the outer circumferential surface of the scuff roller and the continuous paper
1
, but there are cases where the coefficient of surface friction of the continuous paper
1
is reduced due to matter such as ink or dust on the continuous paper land the like. As a result, there is also a fear that because of the reduction in the coefficient of friction, (1) the feed force produced by the scuff section will be reduced, (2) the continuous paper
1
will slacken because it cannot be stretched, and (3) the contact of the continuous paper
1
with the guide surface or the glass surface of the fixer in the conveying path will damage a formed printed image and reduce printing quality or will damage the guide surface or the fixer.
Incidentally, in order to prevent the occurrence of print trouble near the perforations
1
a
in the continuous paper
1
, a method is known which stabilizes the behavior of the continuous paper
1
in the image forming drum, by disposing tractors for paper conveyance (tractor mechanisms), respectively, at upstream and downstream positions of the conveying path of the continuous paper
1
from the image forming drum and by conveying the continuous paper
1
with the feed pins of the tractor mechanisms fitted into feed holes formed at regular intervals in the laterally opposite portions of the continuous paper
1
.
Such a method, however, requires a large space for installing the tractor mechanisms. Therefore, in a continuous medium printing apparatus provided within the same case with a plurality of image forming drums, like a duplex printing apparatus which performs printing on both sides of the continuous paper
1
by an image forming drum for the obverse side and an image forming drum for the reverse side, the tractor mechanisms have to be disposed between these image forming drums in the paper conveying path, and consequently, there is a problem that the size of the apparatus cannot be reduced.
In addition, in the method of disposing tractor mechanisms, respectively, at upstream and downstream positions of the conveying path of the continuous paper
1
from the image forming drum, there is also a problem that when printing is performed on pinless continuous paper having no feed holes, the behavior of the continuous paper in the image forming drum cannot be stabilized.
Furthermore, in order to prevent the occurrence of print trouble near the perforations
1
a
in the continuous paper
1
, a method of varying transfer voltage at an area near the perforations
1
a
is disclosed in Japanese Laid-Open Patent Publication No. HER 7-261575. Also, a method of applying an electric potential of the opposite polarity from the surface potential of the image forming drum or the like to the continuous paper
1
is disclosed in Japanese Laid-Open Patent Publication No. HEI 5-303287. Furthermore, a method of applying pressure to the continuous paper
1
prior to the transfer of an image in the image forming process section is disclosed in Japanese Laid-Open Patent Publication No. HEI 7-261576. These methods, however, cannot remove unevenness near to the perforations
1
a
in the continuous paper
1
or the deflection of the continuous paper
1
.
SUMMARY OF THE INVENTION
The present invention has been made in view of the aforementioned problems. Accordingly, it is an object of the present invention to provide a continuous medium printing apparatus which is capable of preventing the occurrence of print trouble in the vicinity of the perforations in the continuous medium by stabilizing the behavior of the continuous medium in the printing section.
To achieve the above object, the continuous medium printing apparatus of the present invention, which performs printing on both sides of a continuous medium, comprises a conveyance system, a printing section, a feed-force adjustment section, and a feed-force control section. The conveyance system conveys the continuous medium along a conveying path. The printing section performs printing on the continuous medium being conveyed along the conveying path. The feed-force adjustment section adjusts feed force to be applied to the continuous medium, the feed-force adjustment section being disposed on a downstream side of the conveying path from the printing section. The feed-force control section controls the feed-force adjustment section so that the feed force to be applied to the continuous medium varies according to a printing condition.
Therefore, because the feed-force control section of the continuous medium printing apparatus of the present invention controls the feed-force adjustment section so that the feed force to be applied to the continuous medium varies according to a printing condition, the continuous medium can be conveyed with an optimum feed force in accordance with the printing condition. With this, even when duplex printing is performed on a continuous medium under a different printing condition, there is no possibility that the tear or slack of the continuous medium or the like will occur and therefore there is an advantage that can enhance printing quality.
The conveyance system may have a pair of conveyor rollers disposed on a downstream side of the conveying path from the printing section so that they are opposite to each other with the continuous medium therebetween, feed force being applied to the continuous medium by rotating the pair of conveyor rollers with the continuous medium clamped therebetween. Also, the feed-force adjustment section may vary the feed force by adjusting pressure of the pair of conveyor rollers with respect to the continuous medium.
The pair of conveyor rollers may be constituted by a scuff roller which conveys the continuous medium in sliding contact with the continuous medium and a pinch roller which clamps the continuous medium in cooperation with the scuff roller, and the feed-force adjustment section may vary the feed force by adjusting pressure of the pinch roller with respect to the scuff roller so that scuff pressure of the scuff roller with respect to the continuous medium is adjusted.
In addition, the conveyance system may have a pair of conveyor rollers disposed on a downstream side of the conveying path from the deflection quantity detection section so that they are opposite to each other with the continuous medium therebetween, feed force being applied to the continuous medium by rotating the pair of conveyor rollers with the continuous medium clamped therebetween, and the feed-force adjustment section varies the feed force by adjusting pressure of the pair of conveyor rollers with respect to the continuous medium.
At this time, the pair of conveyor rollers may be constituted by a scuff roller which conveys the continuous medium in sliding contact with the continuous medium and a pinch roller which clamps the continuous medium in cooperation with the scuff roller, and the feed-force adjustment section may vary the feed force by adjusting pressure of the pinch roller with respect to the scuff roller so that scuff pressure of the scuff roller with respect to the continuous medium is adjusted.
With these arrangements, the construction of the feed-force adjustment section can be simplified and therefore the construction of the printing apparatus can be simplified.
The feed-force adjustment section may be constituted by an arm member which freely rotatably supports the pinch roller and is pivotable on an arm shaft disposed in parallel with a rotating shaft of the pinch roller; a lever member which is pivotable on a lever shaft disposed in parallel with the rotating shaft of the pinch roller; an elastic member for applying the pressure to the pinch roller, the elastic member being interposed between the arm member and the lever member; and a drive mechanism which drives the lever member to rotate on the lever shaft in order to adjust the scuff pressure, by adjusting a rotational angle of the lever member.
Also, the feed-force adjustment section may be constituted by a first arm member which freely rotatably supports the pinch roller and is pivotable on an arm shaft disposed in parallel with a rotating shaft of the pinch roller; a first lever member which is pivotable on a lever shaft disposed in parallel with the rotating shaft of the pinch roller; a first elastic member for applying the pressure, the first elastic member being interposed between the first arm member and the first lever member; and a first drive mechanism which drives the first lever member to rotate on the first lever shaft in order to adjust the scuff pressure, by adjusting a rotational angle of the first lever member.
With these arrangements, the construction of the feed-force adjustment section can be simplified and therefore the construction of the printing apparatus can be simplified.
Note that the printing condition may be a condition including characteristics of the continuous medium. With this, even when duplex printing is performed on a continuous medium having a different printing condition, there is no possibility that the tear or slack of the continuous medium or the like w ill occur and therefore there is an advantage that can enhance printing quality.
In addition, the printing condition may be a print area rate in the continuous medium. Therefore, even when printing is performed up to the vicinity of the perforations formed in the continuous medium, a print trouble area near the perforations can be reduced and therefore there is an advantage that can enhance printing quality.
Furthermore, the printing condition may be the time that the scuff roller has been used. With this, for instance, even when the scuff roller is worn away because of its use, the continuous medium can be conveyed with an optimum feed force in accordance with the printing condition. As a result, there is no possibility that the tear or slack of the continuous medium or the like will occur and there is an advantage that can enhance printing quality.
The aforementioned object of the present invention can also be achieved by a continuous medium printing apparatus for performing printing on both sides of a continuous medium, comprising: a plurality of endless photosensitive bodies for forming images on the continuous medium, the plurality of endless photosensitive bodies being disposed along a conveying path of the continuous medium; and a rotation control section for controlling the plurality of endless photosensitive bodies so that a circumferential velocity of a downstream endless photosensitive body of the plurality of endless photosensitive bodies becomes faster than that of an upstream endless photosensitive body of the plurality of endless photosensitive bodies.
In the continuous medium printing apparatus, therefore, the tension in the continuous medium on the upstream endless photosensitive body can be held so that the perforations in the continuous medium can be stretched. As a result, a print trouble area near the perforations in the continuous medium can be reduced and there is an advantage that can enhance printing quality.
Note that a circumferential velocity of the upstream endless photosensitive body is faster than that of the downstream endless photosensitive body. With this, a print trouble area near the perforations in the continuous medium can be reduced and therefore there is an advantage that can enhance printing quality.
Furthermore, the aforementioned object can be achieved by a continuous medium printing apparatus for performing printing on both sides of a continuous medium, comprising: a plurality of endless photosensitive bodies for forming images on the continuous medium, the plurality of endless photosensitive bodies being disposed along a conveying path of the continuous medium; and an electric potential control section for controlling electric potential of the plurality of endless photosensitive bodies or electric potential of the continuous medium so that an electrostatic adsorption force of the continuous medium with respect to a downstream endless photosensitive body of the plurality of endless photosensitive bodies becomes greater than that of the continuous medium with respect to an upstream endless photosensitive body of the plurality of endless photosensitive bodies.
In the continuous medium printing apparatus, therefore, the tension in the continuous medium on the upstream endless photosensitive body can be held so that the perforations in the continuous medium can be stretched. As a result, a print trouble area near the perforations in the continuous medium can be reduced and there is an advantage that can enhance printing quality.
Note that the potential control section may make the surface potential of the downstream endless photosensitive body greater than that of the upstream endless photosensitive body. With this, the electrostatic adsorption force of the continuous medium with respect to the downstream endless photosensitive body can be greater than that of the continuous medium with respect to the upstream endless photosensitive body. Therefore, the tension in the continuous medium on the upstream endless photosensitive body can be held with reliability so that the perforations in the continuous medium can be stretched. As a result, a print trouble area near the perforations in the continuous medium can be reduced and there is an advantage that can enhance printing quality.
In addition, the potential control section may make the charged potential of the continuous medium on the downstream drum greater than that of the continuous medium on the upstream drum. Similarly, the electrostatic adsorption force of the continuous medium with respect to the downstream drum can be greater than that of the continuous medium with respect to the upstream drum. Therefore, the tension in the continuous medium on the upstream drum can be held with reliability so that the perforations in the continuous medium can be stretched. As a result, a print trouble area near the perforations in the continuous medium can be reduced and there is an advantage that can enhance printing quality.
Note that the potential control section may vary the electrostatic adsorption force in accordance with a printing condition. With this, the continuous medium can be conveyed with an optimum feed force corresponding to the printing condition. Therefore, even when duplex printing is performed on a continuous medium under a different printing condition, there is no possibility that the tear or slack of the continuous medium or the like will occur and there is an advantage that can enhance printing quality.
Moreover, the aforementioned object of the present invention can be achieved by a continuous medium printing apparatus for performing printing on a continuous medium, comprising: a conveyance system for conveying the continuous medium along a conveying path; a printing section for performing printing on the continuous medium being conveyed along the conveying path; and an automatic feed-force adjustment unit for automatically adjusting feed force to be applied to the continuous medium, the automatic feed-force adjustment unit being disposed along the conveying path. The automatic feed-force adjustment unit includes: a buffer section for sucking up deflection of the continuous medium produced due to a change in the feed force to be applied to the continuous medium, the buffer section being disposed on a downstream side of the conveying path from the printing section; a deflection quantity detection section for detecting a quantity of deflection of the continuous medium sucked up by the buffer section, as a quantity corresponding to the feed force to be applied to the continuous medium; a feed-force adjustment section for adjusting the feed force to be applied to the continuous medium, the feed-force adjustment section being disposed on a downstream side of the conveying path from the deflection quantity detection section; and a feed-force control section for controlling the feed-force adjustment section so that the feed force to be applied to the continuous medium varies according to the deflection quantity detected by the deflection quantity detection section.
Thus, in the continuous medium printing apparatus of the present invention, the automatic feed-force adjustment unit includes the buffer section for sucking up deflection of the continuous medium produced due to a change in the feed force to be applied to the continuous medium, the buffer section being disposed on a downstream side of the conveying path from the printing section. Therefore, the continuous medium has no deflection and can be conveyed stably. The automatic feed-force adjustment unit further includes the deflection quantity detection section for detecting a quantity of deflection of the continuous medium sucked up by the buffer section, as a quantity corresponding to the feed force to be applied to the continuous medium; the feed-force adjustment section for adjusting the feed force to be applied to the continuous medium, the feed-force adjustment section being disposed on a downstream side of the conveying path from the deflection quantity detection section; and the feed-force control section for controlling the feed-force adjustment section so that the feed force to be applied to the continuous medium varies according to the deflection quantity detected by the deflection quantity detection section. Therefore, the tension in the continuous medium can be kept constant and there is an advantage that can enhance printing quality.
Note that the buffer section maybe constituted by a buffer roller resting on one side of the continuous medium so as to be movable radially to absorb possible deflection of the continuous medium and so as to be rollable as a follower on the one side surface of the continuous medium in response to the conveyance of the continuous medium; a pair of driven rollers resting on the another side of the continuous medium so as to be rollable as a follower on the another side surface of the continuous medium in response to the conveyance of the continuous medium; and an urging mechanism for urging the butter roller in the direction of deflection in order to apply buffer pressure to the continuous medium in the direction of deflection. With this, the construction of the buffer section can be simplified and therefore the construction of the printing apparatus can be simplified.
The deflection quantity detection section may detect the position of the buffer roller as the quantity of deflection of the continuous medium. With this, the deflection quantity can be detected reliably and therefore there is an advantage that can enhance printing quality.
The continuous medium printing apparatus of the present invention may further include a buffer-pressure adjustment section for adjusting the buffer pressure which is applied to the continuous medium by the buffer roller. With this, even when the printing condition changes due to an exchange of the continuous medium or the like, buffer pressure can be adjusted so that it becomes optimum with respect to a change in the feed force to be applied to the continuous medium. As a result, the deflection of the continuous medium produced due to a change in the feed force can be reliably sucked up and therefore there is an advantage that can enhance printing quality.
In addition, the buffer-pressure adjustment section may be constituted by a second arm member which freely rotatably supports the buffer roller and is pivotable on a second arm shaft disposed in parallel with a rotating shaft of the buffer roller; a second lever member which is pivotable on a second lever shaft disposed in parallel with the rotating shaft of the buffer roller; a second elastic member for applying the buffer pressure, the second elastic member being interposed between the second arm member and the second lever member; and a second drive mechanism which drives the second lever member to rotate on the second lever shaft in order to adjust the buffer pressure, by adjusting a rotational angle of the second lever member. The second arm member, the second lever member, and the second elastic member may constitute the urging mechanism. With this arrangement, the construction of the buffer-pressure adjustment section can be simplified and therefore the construction of the printing apparatus can be simplified.
Furthermore, the deflection quantity detection section may be constituted by a position detection sensor which detects a position of the second arm member as a position of the buffer roller. With this, the position of the buffer roller can easily be detected and therefore the deflection quantity of the continuous medium can be detected easily and reliably. As a result, there is an advantage that can enhance printing quality and apparatus reliability.
The continuous medium printing apparatus of the present invention may further include a buffer-pressure control section which controls the buffer-pressure adjustment section in order to vary the buffer pressure to be applied to the continuous medium. With this, the buffer pressure to be applied to the continuous medium can be controlled. As a result, there is an advantage that can enhance printing quality and apparatus reliability.
The buffer-pressure control section may control the buffer-pressure adjustment section in accordance with a condition including characteristics of the continuous medium. With this, even when duplex printing is performed on a continuous medium having a different printing condition, the deflection of the continuous medium can be sucked up reliably. As a result, the continuous medium has no deflection and there is an advantage that can stably convey the continuous medium.
In addition, the buffer-pressure control section may control the buffer-pressure adjustment section in accordance with an instruction input from the outside. With this, an optimum buffer pressure corresponding to the continuous medium can be set and the deflection of the continuous medium can be sucked up reliably. As a result, the continuous medium has no deflection and there is an advantage that can stably convey the continuous medium.
The position detection sensor may be constituted by a first position detection sensor which detects that the second arm member has reached an upper limit position corresponding to the case where the deflection quantity of the continuous medium has gone to a predetermined upper value and a second position detection sensor which detects that the second arm member has reached a lower limit position corresponding to the case where the deflection quantity of the continuous medium has gone to a predetermined lower value. The feed-force control section may control the feed-force adjustment section so that the scuff pressure is increased when the first position detection sensor detects the second arm member and is decreased when the second position detection sensor detects the second arm member. With this, the continuous medium can be stretched at all times with a constant tension. As a result, there is no possibility that the tear or slack of the continuous medium or the like will occur and there is an advantage that can enhance printing quality.
The feed-force control section may measure a continuous time period of detecting the second arm member by the first position detection sensor or the second position detection sensor and may give an alarm when the continuous detection time period exceeds a predetermined time period. With this, the feed-force control section can detect the state that the continuous medium cannot be tensioned because of the tear of the continuous medium or the like and the state that the tension in the continuous medium cannot be removed because of the conveyance failure of the continuous medium or the like. As a result, there is an advantage that can enhance apparatus reliability and printing quality.
The continuous medium printing apparatus of the present invention may further include an overrun sensor which detects that the deflection quantity of the continuous medium has gone to an overrun state exceeding an allowable value. The feed-force control section may give an alarm when the overrun sensor detects the overrun state. With this, the feed-force control section can detect the state that the continuous medium cannot be tensioned because of the tear of the continuous medium or the like and the state that the tension in the continuous medium cannot be removed because of the conveyance failure of the continuous medium or the like. As a result, there is an advantage that can enhance apparatus reliability and printing quality.
The overrun sensor may detect the overrun state by the position of the second arm member. The overrun sensor may also detect the overrun state by a rotational angle of the second drive mechanism. With this, the overrun state can be detected with reliability. As result, there is an advantage that can enhance apparatus reliability and printing quality.
The continuous medium printing apparatus of the present invention may further comprise a stopper which regulates rotation of the second arm member when the deflection quantity of the continuous medium exceeds an allowable value. With this, it becomes easy to detect the position of the second arm member. In addition, there is no possibility that the second arm member will interfere with other components because of its excessive rotation and therefore there is an advantage that can enhance apparatus reliability.
The buffer roller may be moved to a position where the buffer roller and the continuous medium do not interfere with each other, when the continuous medium is set into the continuous medium printing apparatus. With this, there is no possibility that when the continuous medium is set into the printing apparatus, the continuous medium will interfere with the buffer roller, and the setting of the continuous paper
1
is easy. As a result, there is an advantage that can quickly set the continuous medium into the continuous medium printing apparatus.
The above and many other objects, features and advantages of the present invention will become manifest to those skilled in the art upon making reference to the following detailed description and accompanying drawings in which preferred embodiments incorporating the principle of the present invention are shown by way of illustrative example.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a schematic side view showing the construction of a continuous medium printing apparatus as a first embodiment of the present invention;
FIG. 2
is a schematic side view showing the construction of the conveyor roller pair and feed-force adjustment section in the continuous medium printing apparatus of the first embodiment of the present invention;
FIG. 3
is a diagram for describing the relationship between scuff force and a print trouble area in the continuous medium printing apparatus of the first embodiment of the present invention;
FIG. 4
is a diagram for describing the relationship between the circumferential velocity of the photosensitive drum and the print trouble area in the continuous medium printing apparatus of the first embodiment of the present invention;
FIG. 5
is a side view schematically illustrating the construction of a feed-force adjustment section in a continuous medium printing apparatus as a modification of the first embodiment of the present invention;
FIG. 6
is a block diagram showing the essential construction of a control system in the continuous medium printing apparatus of a second embodiment;
FIG. 7
is a diagram for describing control voltage that controls transfer current in the continuous medium printing apparatus of the second embodiment;
FIG. 8
is a flowchart for describing a method of determining control conditions for the conveyance system in the continuous medium printing apparatus of the second embodiment;
FIG. 9
is a schematic side view showing the construction of the automatic feed-force adjustment unit of a continuous medium printing apparatus as a third embodiment of the present invention;
FIG. 10
is a plan view of the buffer section and the deflection-quantity detection section of the continuous medium printing apparatus as the third embodiment of the present invention;
FIG. 11
is a side view showing the construction of a position detection sensor in the continuous medium printing apparatus as the third embodiment of the present invention which detects the position of a butter-pressure switching motor;
FIG. 12
is a flowchart showing how a feed-force adjustment section is controlled by the control section of the continuous medium printing apparatus of the third embodiment during printing; and
FIG. 13
is a side view of stretched continuous paper.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Embodiments of the present invention will hereinafter be described with reference to the drawings.
(A) Description of a First Embodiment
A continuous medium printing apparatus as a first embodiment of the present invention (there are cases where it is referred to as simply a continuous paper printing apparatus or a printing apparatus) is connected to a host apparatus such as a host computer and the like. In accordance with a print request from this host apparatus, the continuous medium printing apparatus conveys a continuous medium, such as continuous recording paper, which is an object to be printed (there are cases where it is called continuous paper or a blank form), and performs printing on both sides of the continuous medium by an electrophotographic method.
FIG. 1
schematically illustrates the construction of the continuous medium printing apparatus as the first embodiment of the present invention. The printing apparatus, as shown in the figure, is constituted by a paper hopper
10
, a conveyance system
700
, a first transferring process unit
250
, a second transferring process unit
260
, a first fixing section
410
, a second fixing section
420
, a stacker
60
, a blower
8
, a control section
100
, and a flash-fixer power source
9
.
In the continuous paper printing apparatus of the first embodiment, perforations
1
a
(see
FIG. 13
) are formed at fixed intervals in continuous paper
1
in order to fold and house the continuous paper
1
in the stacker
60
after printing. In the laterally opposite portions of the continuous paper
1
, feed holes
1
b
(see
FIG. 10
) are formed at regular intervals and engage the feed pins of tractor belts
721
forming tractor mechanisms
72
,
73
in order to convey the continuous paper
1
.
The paper hopper
10
holds unprinted continuous paper
1
in a folded state and serially supplies the continuous paper
1
to the printing apparatus. The operator puts the unprinted continuous paper
1
into this paper hopper
10
before start of printing.
The stacker
60
stacks printed continuous paper
1
being conveyed by the conveyance system
700
in a folded state and is constituted by a swing guide
61
and a stacking section
62
.
The first transferring process unit
250
transfers a toner image (image to be printed) to the reverse of the continuous paper
1
under the control of the control section
100
by the electrophotographic method. The first transferring process unit
250
is constituted by a photosensitive drum (a drum, an upstream drum, endless photosensitive body)
211
, a transfer section
212
, an exposure light-emitting diode (LED)
216
, pre-chargers
215
, a cleaning section
220
, and a toner-hopper-attached developing unit
219
. The first transferring process unit
250
is further constituted by components (not shown) such as an AC electricity removing unit, an LED electricity removing unit and the like.
During printing, the photosensitive drum
211
rotates in a direction indicated by an arrow a in
FIG. 1
in contact with the continuous paper
1
. While photosensitive drum
211
is rotating, a toner image is formed on the outer circumferential surface of the photosensitive drum
211
and the toner image is transferred from the outer circumferential surface on the continuous paper
1
.
At the outer circumferential surface of the photosensitive drum
211
and above the photosensitive drum
211
, a cleaning section
220
which is a cleaner unit for collecting the exhaust toner or the like on the outer circumferential surface of the photosensitive drum
211
is disposed.
The cleaning section
220
, as shown in
FIG. 1
, is constituted by a constant-pressure blade
214
, a cleaning brush
213
, and an exhaust toner screw
221
.
The constant-pressure blade
214
abuts the outer circumferential surface of the photosensitive drum
211
over the overall length in the axial direction of the photosensitive drum
211
at a predetermined angle. When the photosensitive drum
211
rotates in one direction (direction of arrow a in
FIG. 1
) in contact with the constant-pressure blade
214
, the residual toner adhering to the surface of the photosensitive drum
211
is separated at the contacted portion with the constant-pressure blade
214
from the surface of the photosensitive drum
211
.
On an upstream side from the constant-pressure blade
214
, the cleaning brush
213
is disposed over the overall length in the axial direction of the photosensitive drum
211
so that it contacts the photosensitive drum
211
. In contact with the photosensitive drum
211
, the cleaning brush
213
is driven to rotate in the direction opposite to the rotational direction of the photosensitive drum
211
(direction of arrow a). With this rotation, the cleaning brush
213
moves the residual toner, separated from the photosensitive drum
211
by the constant-pressure blade
214
, toward the exhaust toner screw
221
.
On an upstream side of the outer circumferential surface of the photosensitive drum
211
from the cleaning brush
213
, a scraping plate (not shown) for scraping residual toner from the cleaning brush
213
is fixedly provided over the overall length in the axial direction of the photosensitive drum
211
so that it sticks into the cleaning brush
213
. In addition, at a position under this scraping plate, the exhaust toner screw
221
is disposed in parallel with the photosensitive drum
211
. This exhaust toner screw
221
is driven to rotate in a predetermined direction by means of a drive motor (not shown).
On one side (exhaust toner exhausting side) of the exhaust toner screw
221
, a spent toner cartridge
217
is disposed as an exhaust toner collector in order to collect exhaust toner being sent out by the exhaust toner screw
221
. That is, the exhaust toner being conveyed by rotation of the exhaust toner screw
221
falls and is collected into the exhaust toner collector.
Note that the above-mentioned cleaning section
220
is enclosed with a cover (not shown), in order to prevent residual toner from falling on the photosensitive drum
211
until it is separated from the photosensitive drum
211
and collected in the exhaust toner collector.
At downstream positions of the outer circumferential surface of the photosensitive drum
211
from the cleaning section
220
, a plurality (in this embodiment, two pre-chargers) of pre-chargers
215
are disposed. The surface of the photosensitive drum
211
is evenly charged with electricity by these pre-chargers
215
. The charging voltage of each pre-charger
215
is controlled by the control section
100
.
At a downstream position of the outer circumferential surface of the photosensitive drum
211
from the pre-chargers
215
, the exposure LED
216
is disposed. This exposure LED
216
consists of an LED head and the like and is an optical exposure unit for projecting an optical image, corresponding to an image to be printed, onto the surface of the photosensitive drum
211
to form an electrostatic latent image.
At a downstream position of the outer circumferential surface of the photosensitive drum
211
from the exposure LED
216
, the toner-hopper-attached developing unit
219
is disposed. This toner-hopper-attached developing unit
219
develops the electrostatic latent image formed by the exposure LED
216
, thereby forming a toner image. A toner hopper
218
for supplying toner for development to the toner-hopper-attached developing unit
219
is attached to the toner-hopper-attached developing unit
219
. Furthermore, a toner cartridge
217
for supplying toner for development to the toner hopper
218
is detachably attached to the toner hopper
218
.
On a downstream side of the outer circumferential surface of the photosensitive drum
211
from the toner-hopper-attached developing unit
219
, the photosensitive drum
211
contacts the continuous paper
1
, the toner image on the photosensitive drum
211
being transferred onto the continuous paper
1
by the transfer section
212
.
The transfer section
212
is constituted by a transfer charger
212
a
and a separation charger
212
b
and is disposed at a position across the continuous paper
1
from the photosensitive drum
211
.
At the contacted position between the photosensitive drum
211
and the continuous paper
1
, the transfer charger
212
a
generates corona discharge with the potential of the opposite polarity from the charged potential of the toner image and charges the continuous paper
1
with electricity, thereby attaching and transferring the toner image to the continuous paper
1
.
On a downstream side of the conveying path of the continuous paper
1
from the transfer charger
212
a
, the separation charger
212
b
is disposed in proximity to the transfer charger
212
a
, and in order to make it easy to separate the continuous paper
1
from the photosensitive drum
211
, the separation charger
212
b
charges the continuous paper
1
with electricity so that the electric charge of the continuous paper
1
after toner image transfer is canceled or removed.
And the charging voltages of the transfer charger
212
a
and the separation charger
212
b
are controlled by the control section
100
, respectively.
Note that with the rotation of the drum
211
in the direction of arrow a, the outer circumferential surface of the photosensitive drum
211
passes the position of transferring the toner image to the continuous paper
1
and then passes the cleaning section
220
, and in this cleaning section
220
, the residual toner on the outer circumferential surface of the photosensitive drum
211
is removed as described supra.
On an upstream side of the conveying path of the continuous paper
1
from the transfer section
212
, a transfer guide roller
77
is provided. This transfer guide roller
77
rotates clamping the continuous paper
1
between it and the photosensitive drum
211
and guides the continuous paper
1
in the conveying direction of the continuous paper
1
.
And the transfer section
212
and the transfer guide roller
77
are moved toward and away from the photosensitive drum
211
by a moving mechanism (not shown).
The second transferring process unit
260
is disposed above the above-mentioned first transferring process unit
250
and transfers a toner image on the obverse of the continuous paper
1
under the control of the control section
100
by the electrophotographic method. The second transferring process unit
260
has nearly the same construction as the first transferring process unit
250
and is constructed and disposed such that it is nearly symmetrical with the first transferring process unit
250
about a vertical plane.
Note that in the second transferring process unit
260
shown in
FIG. 1
, the same reference numerals will be applied to the same parts as the aforementioned first transferring process unit
250
and to nearly the same parts for omitting a description thereof. The second transferring process unit
260
is also provided with a moving mechanism of the same construction as the first transferring process unit
250
.
The first fixing section
410
and the second fixing section
420
both fix the transferred toner images to the reverse and obverse of the continuous paper
1
. In the first embodiment the fixing sections
410
,
420
employ flash fixers and have similar construction. That is, the fixing sections
410
,
420
are each provided with flash lamps
412
, a reflecting mirror
411
, and a counter reflecting mirror
413
.
The flash lamp
412
emits flashlight for fixing a toner image to the continuous paper
1
and employs, for example, a xenon lamp. The reflecting mirror
411
is disposed behind the flash lamps
412
so that the flashlight from the flash lamps
412
is reflected to the fixing side (toner image) of the continuous paper
1
. The counter reflecting plate
413
is disposed at a position across the continuous paper
1
from the flash lamps
412
and the reflecting mirror
411
in order to direct the flashlight from the flash lamp
412
efficiently to the continuous paper
1
.
The first fixing section
410
is disposed on a downstream side from the first transferring process unit
250
to fix the toner image transferred to the reverse of the continuous paper
1
by the first transferring process unit
250
. The second fixing section
420
is disposed on a downstream side from the first transferring process unit
260
to fix the toner image transferred to the obverse of the continuous paper
1
by the second transferring process unit
260
. Note that in the first embodiment, the second fixing section
420
is disposed on a downstream side from the first fixing section
410
.
The first fixing section
410
and the second fixing section
420
are enclosed with a duct
83
. This duct
83
is connected to the blower
8
to collect smoke, an offensive smell and the like (consisting of organic high molecular compounds such as styrene, butadiene, phenol and the like), produced in the first fixing section
410
and the fixing section
420
.
The blower
8
is constituted by a fan
81
and a filter
82
which consists of active carbon and the like. The fan
81
exhausts air within the duct
83
. With this, smoke and the like produced in the first and second fixing sections
410
,
420
are collected through the duct
83
. After offensive smell and the like have been adsorbed by the filter
82
, they are exhausted outside the apparatus of the first embodiment through the fan
81
.
In the first embodiment, the first transferring process unit
250
, the second transferring process unit
260
, the first fixing sections
410
, and the second fixing sections
420
perform printing on the continuous paper
1
being conveyed along the conveying path. Thus, the first transferring process unit
250
, the second transferring process unit
260
, the first fixing sections
410
, and the second fixing sections
420
function as a printing section.
The conveyance system
700
is used for conveying the continuous paper
1
from the paper hopper
10
to the stacker
60
along the conveying path. With this conveyance system
700
, the continuous paper
1
is sent out from the paper hopper
10
and is conveyed along the conveying path in the order of first transferring process unit
250
, second transferring process unit
260
, first fixing section
410
, and second fixing section
420
. After printing has been performed on the continuous paper
1
, it is sent out to the stacker
60
.
Here, the conveyance system
700
is constituted by a conveyor tractor
710
, a guide section
75
, guide rollers
77
, turn rollers
41
,
42
,
51
,
52
, an exhaust roller
761
, a scuff roller
791
, pinch rollers
762
,
792
, and a conveyor roller pair
78
.
The conveyor tractor
710
is a conveyor unit for conveying the continuous paper
1
and constituted by a plurality (in this embodiment, two) of tractor mechanisms
72
,
73
. These tractor mechanisms
72
,
73
have the same construction. Each tractor mechanism is constructed such that an endless tractor belt
721
is looped between a driving shaft
722
and a driven shaft
723
disposed in parallel with each other. The endless tractor belt
721
has feed pins projecting from the laterally opposite ends thereof at regular intervals so that the feed pins are engageable with the feed holes
1
b
formed in the laterally opposite ends of the continuous paper
1
.
Between the driving shaft
722
of the downstream tractor mechanism
72
and the driving shaft
722
of the upstream tractor mechanism
73
, a driving belt
725
is looped. Furthermore, the driving shaft
722
of the downstream tractor mechanism
72
is connected to a driving motor
724
. This driving motor
724
is capable of driving the driving shaft
722
of the downstream tractor mechanism
72
to rotate at an arbitrary speed in an arbitrary direction. If the driving shaft
722
of the downstream tractor mechanism
72
is driven to rotate by the driving motor
724
, the driving force is also transmitted to the driving shaft
722
of the upstream tractor mechanism
72
through the driving belt
725
and therefore the downstream tractor belt
721
in the downstream tractor mechanism
72
and the upstream tractor belt
721
in the upstream tractor mechanism
73
are driven to rotate in the same direction in synchronization with each other, whereby the continuous paper
1
can be conveyed in both the printing-time conveying direction (indicated by an arrow b in
FIG. 1
) and the opposite direction from the conveying direction.
Between the upstream tractor mechanism
73
and the downstream tractor mechanism
72
(i.e., on an upstream side from the downstream tractor mechanism
72
), the conveyor tractor
710
is further provided with a back tension roller
71
for producing tension in the opposite direction from the printing-time conveying direction of the continuous paper
1
. This back tension roller
71
is constituted by a pair of pressure rollers: a driving pressure roller
711
and a driven pressure roller
712
.
The driving pressure roller
711
is connected to a driving motor
714
. With this driving motor
714
, the driving pressure roller
711
is driven to rotate at an arbitrary speed in both the printing-time conveying direction of the continuous paper
1
and the opposite direction from the conveying direction.
The driven pressure roller
712
presses the obverse of continuous paper
1
downwardly against the driving pressure roller
711
and rotates as a follower in response to the conveyance of the continuous paper
1
.
More specifically, the back tension roller
71
applies tension to the driving pressure roller
711
in the opposite direction from the printing-time conveying direction of the continuous paper
1
with the continuous paper
1
clamped between the driving pressure roller
711
and the driven pressure roller
712
. With this, tension is applied to the continuous paper
1
in the opposite direction from the printing-time conveying direction of the continuous paper
1
, and consequently, the continuous paper
1
can be stretched.
The guide section
75
is provided so that the continuous paper
1
being sent out from the conveyor tractor
710
is guided upward in a vertical direction along the conveying direction. This guide section
75
is constituted by a curved plate member.
As described supra, the transfer guide rollers
77
are provided in the transferring process units
250
,
260
, respectively and each guide roller
77
rotates clamping the continuous paper
1
between it and the photosensitive drum
211
, thereby guiding this continuous paper
1
in the printing-time conveying direction.
Note that turn rollers
41
and
42
to be described infra and the transfer guide roller
77
are charged with electricity to the same polarity as the unfixed toner on the continuous paper
1
, respectively. With this, there is no possibility that the unfixed toner on the continuous paper
1
will adhere to the turn rollers
41
,
42
and the transfer guide roller
77
and that the toner image formed on the continuous paper
1
will be disturbed, when the turn rollers
41
,
42
and the transfer guide roller
77
contact the unfixed toner on the continuous paper
1
. Also, the turn rollers
41
,
42
and the transfer guide roller
77
rotate only in the printing-time conveying direction.
Between the second transferring process unit
260
and the first fixing section
410
, the turn rollers
41
and
42
are disposed opposite to each other with the continuous paper
1
therebetween so that they contact the reverse and obverse of the continuous paper
1
, respectively. The turn rollers
41
,
42
form the turn roller pair
40
. These turn rollers
41
,
42
are connected to drive motors (not shown), respectively and the rollers
41
,
42
are driven to rotate by the drive motors.
Here, the continuous paper
1
is wound by a predetermined angle around the turn roller
41
, whereby the conveying direction of the continuous paper
1
is turned so that the angle between the conveying direction of the continuous paper
1
in the second transferring process unit
260
and the conveying direction of the continuous paper
1
in the first fixing section
410
becomes a predetermined angle or beyond. The turn rollers
41
,
42
function as a light intercepting member for preventing the light leaking from the first fixing section
410
and the second fixing section
420
from reaching the first transferring process unit
250
and the second transferring process unit
260
. Note that between the second transferring process unit
260
and the first fixing section
410
, a light intercepting section
43
for intercepting the light leaking from the first fixing section
410
is disposed.
As described supra, the turn rollers
41
,
42
turn the conveying direction of the continuous paper
1
and also function as a light intercepting member. Therefore, the turn rollers
41
,
42
can prevent the light leaking from the first fixing section
410
and the second fixing section
420
from reaching the photosensitive drums
211
of the first and second transferring process units
250
,
260
and prevent a reduction in the service life of each photosensitive drum
211
due to light degradation. Furthermore, the turn rollers
41
,
42
can prevent a reduction in printing quality due to a reduction in the surface potential of the photosensitive drum
211
.
As described supra, these turn rollers
41
,
42
and the transfer guide roller
77
are constructed so that they rotate only in the printing-time conveying direction, and the rotations of the turn rollers
41
,
42
and the transfer guide roller
77
are controlled by the control section
100
, respectively. The turn rollers
41
and
42
are disposed opposite to each other with the continuous paper
1
therebetween so that they contact the reverse and obverse of the continuous paper
1
, respectively. The continuous paper
1
is wound by a predetermined angle around the second turn roller
51
, whereby the conveying direction of the continuous paper
1
is turned so that the angle between the conveying direction of the continuous paper
1
in the first fixing section
410
and the conveying direction of the continuous paper
1
in the second fixing section
420
becomes a predetermined angle or beyond. The pinch roller
52
presses the obverse of the continuous paper
1
downwardly against the second turn roller
51
and rotates as a follower in response to the conveyance of the continuous paper
1
. The second turn roller
51
is connected to a drive motor (not shown) and driven to rotate by this drive motor.
In addition, frictional force is produced between the surface of the continuous paper
1
and the roller surface of the second turn roller
51
by winding the continuous paper
1
on the second turn roller
51
by a predetermined angle, and acts as reaction force on the continuous paper
1
when the continuous paper
1
is conveyed by the conveyor tractor
710
. Thus, the second turn roller
51
is capable of stretching the continuous paper
1
at all times during conveyance.
Note that in the first embodiment, although the second turn roller
51
abuts the reverse of the continuous paper
1
, there is no possibility that the second turn roller
51
will disturb the toner image on the reverse of the continuous paper
1
and reduce the printing quality of the continuous paper
1
, because the toner image on the reverse of the continuous paper
1
has already been fixed by the first fixing section
410
.
In addition, since the second turn roller
51
changes the conveying direction of the continuous paper
1
so that the conveying direction of the continuous paper
1
in the second fixing section
420
is approximately horizontal, the second fixing section
420
can be disposed at a lower position. As a result, the height of the conveying path of the continuous paper
1
can be lowered, whereby the size of the apparatus can be reduced.
Moreover, the change in the conveying direction of the continuous paper by the second turn roller
51
can also prevent the light leaking from the second fixing section
420
from reaching each photosensitive drum
211
of the first and second transferring process units
250
,
260
. Furthermore, the second turn roller
51
prevents the light leaking from the second fixing section
420
from propagating along the obverse of the continuous paper
1
and then reaching the second transferring process unit
260
. Thus, the second turn roller
51
also fulfils the function of intercepting the light leaking from the second fixing section
420
.
On a downstream side from the second fixing section
420
, the exhaust roller
761
and the pinch roller
762
are disposed opposite to each other with the continuous paper
1
therebetween so that they contact the reverse and obverse of the continuous paper
1
, respectively. The continuous paper
1
is wound on the exhaust roller
761
by a predetermined angle, whereby the conveying direction of the continuous paper
1
is changed from the horizontal direction to the downward direction. The pinch roller
762
presses the obverse of the continuous paper
1
downwardly against the second turn roller
51
and rotates as a follower in response to the conveyance of the continuous paper
1
. The exhaust roller
761
is connected to a drive motor (not shown) and driven to rotate by this drive motor.
FIG. 2
schematically illustrates the construction of the conveyor roller pair
78
and feed-force adjustment section
780
in the continuous medium printing apparatus of the first embodiment of the present invention. The conveyor roller pair
78
, as shown in the figure, is constituted by a scuff roller
781
and a pinch roller
782
.
The scuff roller
781
conveys the continuous paper
1
in sliding contact with the continuous paper
1
and has an outer circumferential surface constituted by material whose coefficient of friction is low, such as metal. This scuff roller
781
is driven to rotate in the printing-time conveying direction (the direction of arrow e in
FIG. 2
) by a drive motor (not shown), the rotational speed (V
s
) being controlled by a control section
100
to be described infra.
The pinch roller
782
clamps the continuous paper
1
in cooperation with the scuff roller
781
and is disposed in parallel with the scuff roller
781
. The pinch roller
782
is freely rotatably clamped by one end (in
FIG. 2
, the right end) of each of a pair of arm members
783
,
783
. Each arm member
783
is rotatably supported at its intermediate end portion by an arm shaft
783
a
. Note that it is preferable that the pinch roller
782
be constituted by resin having no elasticity, such as polyoxymethylene (POM).
The conveyor roller pair
78
is disposed at a downstream position of the conveying path of the continuous paper
1
from the exhaust roller
761
and the pinch roller
762
, as shown in FIG.
1
. The scuff roller
781
and pinch roller
782
of the conveyor roller pair
78
are disposed opposite to each other with the continuous paper
1
therebetween so that they contact the reverse and obverse of the continuous paper
1
, respectively.
Therefore, in the printing apparatus of the present invention, the conveyor roller pair
78
is disposed on a downstream side of the conveying path of the continuous paper
1
from the printing section so that the scuff roller
781
and pinch roller
782
of the conveyor roller pair
78
are opposite to each other with the continuous paper
1
therebetween, and the conveyor roller pair
78
rotates clamping the continuous paper
1
, thereby applying feed force to the continuous paper
1
.
The feed-force adjustment section
780
varies feed force to be applied to the continuous paper
1
, by adjusting the pressure of the pinch roller
782
with respect to the scuff roller
781
so that the scuff pressure of the scuff roller
781
with respect to the continuous paper
1
is adjusted. As shown in
FIG. 2
, the feed-force adjustment section
780
is provided on the laterally opposite sides of the continuous paper
1
(or the pinch roller
782
) with a pair of right and left arm members
783
, a pair of right and left lever members
784
, and a pair of right and left cams
785
.
The pair of right and left arm members
783
are disposed in parallel with each other and freely rotatably support the pinch roller
782
at one end (in
FIG. 2
the right end) of each arm member
783
. The intermediate portion of each arm member
783
is supported on the arm shaft
783
a
parallel with the rotating shaft of the pinch roller
782
so that each arm member
783
is pivotable on this arm shaft
783
a.
The pair of right and left lever members
784
are disposed in parallel with each other above the arm members
783
, respectively. One end (in
FIG. 2
, the right end) of each lever member
784
is supported on a lever shaft
784
a
parallel with the rotating shaft of the pinch roller
782
so that each lever member
784
is pivotable on the lever shaft
784
a.
At a position below each lever member
784
, the cam
785
is rotatably supported on a camshaft
785
a
so that it abuts the lower surface of each lever member
784
. This camshaft
785
a
is connected to a drive motor
787
. This drive motor
787
is capable of rotating the camshaft
785
a
of the cam
785
to a predetermined angle under control by the control section
100
to be described infra.
The drive motor
787
functions as a drive mechanism for driving the lever members
784
,
784
to both pivot on the lever shaft
784
a
in order to adjust scuff pressure, by adjusting the pivot angles of the lever members
784
,
784
. The drive motor
787
rotates the camshaft
785
a
, thereby adjusting the angle of the cams
785
,
785
.
And these cams
785
,
785
pivot contacting the lower surfaces of the lever members
784
,
784
, thereby pivoting the lever members
784
,
784
on the lever shaft
784
a
. As a result, the position of one end (in
FIG. 2
the left end) of each lever member
784
is varied, whereby the angle of the lever members
784
and
784
with respect to the lever shaft
784
a
is adjusted.
Between the other end (in
FIG. 2
the left end) of one arm member
783
and the other end (in
FIG. 2
, the left end) of one lever member
784
and between the other end of the other arm member
783
and the other end of the lever member
784
, springs (elastic members)
786
are interposed respectively so that the pressure of the pinch rollers
782
is applied to the scuff roller
781
.
That is, the arm members
783
,
783
are rotated on the arm shaft
783
a
through the springs
786
,
786
in accordance with movement of one end (in
FIG. 2
the left end) of each lever member
784
, whereby the position of one end (in
FIG. 2
the left end) of each arm member
783
is moved up and down. With this, the arm member
783
varies the position of the other end (in
FIG. 2
the right end), that is, the position of the pinch roller
782
, thereby adjusting the pressure of the pinch roller
782
with respect to the scuff roller
781
so that the scuff pressure of the scuff roller
781
with respect to the continuous paper
1
is adjusted.
For instance, the control section
100
pivots the lever members
784
,
784
on the lever shaft
784
a
in the direction of arrow d, by driving the cams
785
,
785
to rotate in the direction of arrow c by the drive motor
787
. This causes one end (the left end in
FIG. 2
) of each arm member
783
to move upward through the springs
786
,
786
. With this, the pinch roller
782
is pressed against the scuff roller
781
and therefore scuff pressure is increased.
In addition, the continuous paper printing apparatus of the first embodiment is constituted by two sections, a first case
1001
and a second case
1002
, as shown in FIG.
1
. Within the first case
1001
, the first transferring process unit
250
, the second transferring process unit
260
, the first fixing section
410
, the second fixing section
420
, the conveyance system
700
, and the control section
100
are disposed. A main power source, which supplies power to the first transferring process unit
250
, the second transferring process unit
260
, the conveyance system
700
and the like, are also disposed within the first case
1001
. Within the second case
1002
, the blower
8
, the stacker
60
, and the flash-fixer power source
9
are disposed. The scuff rollers
781
,
791
and pinch rollers
782
,
792
forming part of the conveyance system
700
are also disposed within the second case
1002
.
That is, in the apparatus of the present invention, the stacker
60
is disposed on a downstream side of the conveying path from the second fixing section
420
and also within a range of a conveying path length where data compensation is possible with the host computer that is a host apparatus making a print request. When a problem such as a jam of the continuous paper
1
arises because the conveying path length of the continuous paper
1
from the second fixing section
420
to the stacker
60
is short, the reprinting of the portion of the continuous paper
1
where the problem has arisen can be performed quickly by the host computer. As a result, the time required for recovery operation can be shortened and apparatus reliability can be enhanced.
Note that the flash-fixer power source
9
is used for supplying power to the first fixing section
410
, the second fixing section
420
, and the flash lamps
412
.
The conveyor tractor
710
is provided on an upstream side of the conveying path from the upstream tractor mechanism
73
with a last-end detection section
74
which detects the last end portion of the continuous paper
1
. This last-end detection section
74
is constituted, for example, by an optical sensor consisting of a light-emitting element and a light-receiving element. The continuous paper
1
is disposed so that it intercepts the optical path between the light-emitting and light-receiving elements. When the continuous paper
1
intercepting the optical path between the light-emitting and light-receiving elements has gone, light from the light-emitting element is detected by the light-receiving element. The result of detection is displayed on a display section or the like (not shown), whereby the operator is informed that the last end of the continuous paper
1
has been detected.
In addition, the components in the printing apparatus of the first embodiment, i.e., the paper hopper
10
, the conveyance system
700
, the first transferring process unit
250
, the second transferring process unit
260
, the first fixing section
410
, the second fixing section
420
, the stacker
60
, the blower
8
, the flash-fixer power source
9
and the like are controlled by the control section
100
.
Furthermore, the control section
100
performs control, based on information input from a control panel (not shown). The control panel is attached to the side or the like of the printing apparatus main body of the first embodiment and is operated by the operator in order to perform input or setting with respect to the continuous paper printing apparatus. This control panel has a display (not shown) for displaying various states of the continuous medium printing apparatus.
The operator inputs paper conditions, such as the paper basis weight (paper thickness), paper width (paper size), paper stem, paper surface smoothness and the like of the continuous paper
1
, as printing conditions.
The control section
100
controls the rotation of the drive motor
787
of the feed-force adjustment section
780
, as described supra and therefore functions as a feed-force control section which controls the feed-force adjustment section
780
so that the feed force to be applied to the continuous paper
1
varies according to information (printing conditions) input from the control panel.
More specifically, the control section
100
previously has control values for the drive motor
787
(pulse information for stopping the motor shaft at a predetermined position) corresponding to various paper conditions for the continuous paper
1
(paper basis weight (paper thickness), paper width, paper stem, paper surface smoothness, etc.) as a table, and obtains a control value corresponding to a printing condition input by the control panel, from this table and then drives the drive motor
787
.
The control section
100
also measures the accumulated rotation time period of the drive motor (not shown) for driving the scuff roller
781
, that is, the time that the scuff roller
781
has been used, and therefore serves as a feed-force control section which controls the feed-force adjustment section
780
so that the feed force to be applied to the continuous paper
1
varies according to the time that the scuff controller
781
has been used.
More specifically, the control section
100
previously has control values for the drive motor
787
(pulse information for stopping the motor shaft at a predetermined position) corresponding to the used time of the scuff roller
781
as a table, and obtains a control value corresponding to the used time of the scuff roller
781
from this table and then drives the drive motor
787
.
And the control section
100
rotates both the cams
785
,
785
on the camshaft
785
a
by a predetermined angle by the drive motor
787
. With this, the scuff pressure, produced by the scuff roller
781
and the pinch roller
782
, is adjusted so that the feed force to be applied to the continuous paper
1
varies according to the printing conditions for the continuous paper
1
.
In addition, the control section
100
controls rotations of the drive motors (not shown) that rotate each photosensitive drum
211
of the first transferring process unit
250
and the second transferring process unit
260
, respectively. With this, the control section
100
controls the circumferential velocity of the upstream photosensitive drum
211
of the first transferring process unit
250
and the circumferential velocity of the downstream photosensitive drum
211
of the second transferring process unit
260
, respectively.
And the control section
100
controls the rotation of the upstream photosensitive drum
211
of the first transferring process unit
250
and the rotation of the downstream photosensitive drum
211
of the second transferring process unit
260
so that, during duplex printing, the circumferential velocity (V
2
) of the downstream photosensitive drum
211
becomes faster than the circumferential velocity (V
1
) of the upstream photosensitive drum
211
and slower than the circumferential velocity (V
s
) of the scuff roller
781
, and therefore functions as a rotation control section. Simultaneously, the control section
100
further controls the rotations of the upstream and downstream photosensitive drums
211
,
211
such that the difference therebetween is, for example, of the order of 0.1 to 0.3%.
Furthermore, the control section
100
controls the feed-force adjustment section
780
so that the feed force to be applied to the continuous paper
1
varies according to a printing area rate in the continuous paper
1
. More specifically, the control section
100
obtains a printing area rate (i.e., an area ratio of a toner image to the paper area) from a print request made by the host computer, and then controls the feed-force adjustment section
780
so that the feed force becomes greater when the printing area rate is high and less when the printing area rate is low.
When duplex printing is performed on the continuous paper
1
by the continuous medium printing apparatus of the first embodiment constituted as described supra, the operator first sets the continuous paper
1
into the paper hopper
10
and then attaches the continuous paper
1
to the tractor belt
721
of the tractor mechanism
73
by inserting the feed holes
1
b
formed in the laterally opposite portions of the continuous paper
1
onto the feed pins of the tractor belt
721
.
And the operator inputs the paper conditions for the continuous paper
1
(paper basis weight (paper thickness), paper width (paper size), paper stem, paper surface smoothness, etc.) from the control panel and then depresses the auto-loading start switch of an auto-loading control panel (not shown) or the like, thereby automatically loading the continuous paper
1
. The continuous paper
1
is conveyed to the stacker
60
along the conveying path of the conveyance system
700
by employing conveyance force produced by the conveyor tractor
710
, the turn rollers
41
,
42
and the like.
Thereafter, print data is sent from the host computer or the like to the printing apparatus of the first embodiment and then duplex printing is started.
In performing duplex printing, the control section
100
first obtains a control value for the drive motor
787
corresponding to the paper condition input from the control panel, from the above-mentioned table and then drives the drive motor
787
, based on the control value. That is, the control section
100
rotates the camshaft
784
a
by a predetermined angle by the drive motor
787
, thereby adjusting the angle of the cam
785
. With the angle adjustment, the angle of the lever members
784
,
784
with respect to the lever shaft
784
a
is adjusted. With this, the pressure of the pinch roller
782
toward the scuff roller
781
is adjusted so that the scuff pressure of the scuff roller
781
with respect to the continuous paper
1
is adjusted. With this, the conveyance system
700
is capable of conveying the continuous paper
1
with a feed force optimum to the paper conditions for the continuous paper
1
.
And the continuous paper
1
is conveyed in the printing-time conveying direction (the direction of arrow b in
FIG. 1
) by the conveyance system
700
, that is, the conveyor tractor
710
, the conveyor roller pair
78
and the like. First, in the first transferring process unit
250
, the photosensitive drum
211
is driven to rotate by the drive unit (not shown) in synchronization with the conveyance of the continuous paper
1
performed by the conveyance system
700
and rotates in a direction of arrow a in FIG.
1
.
The control section
100
controls rotations of the upstream photosensitive drum
211
of the first transferring process unit
250
and the downstream photosensitive drum
211
of the second transferring process unit
260
so that the circumferential velocity (V
2
) of the downstream photosensitive drum
211
becomes faster than the circumferential velocity (V
1
) of the upstream photosensitive drum
211
and slower than the circumferential velocity (V
s
) of the scuff roller
781
. At this time, the circumferential velocity difference is, for example, of the order of 0.1 to 0.3%.
With this, in the first transferring process unit
250
, the tension in the continuous paper
1
is held and the perforations
1
a
(see
FIG. 13
) in the continuous paper
1
are stretched. Therefore, the mountain and the valley (or unevenness) of the continuous paper
1
with the perforations
1
a
as apices become smaller and the gap between the photosensitive drum
211
, which transfers a toner image to the continuous paper
1
, and the continuous paper
1
becomes smaller.
In the first transferring process unit
250
, the surface of the photosensitive drum
211
is evenly charged with electricity by the pre-chargers
215
. Thereafter, the exposure LED
216
performs image exposure in accordance with an image signal to be printed on the outer circumferential surface of the photosensitive drum
211
, thereby forming a latent image.
And the toner-hopper-attached developing unit
219
develops the latent image, thereby forming a toner image corresponding to the print data onto the outer circumferential surface of the photosensitive drum
211
.
At the position where the photosensitive drum
211
abuts the continuous paper
1
and at the position across the continuous paper
1
from the photosensitive drum
211
, the transfer charger
212
a
charges the continuous paper
1
with electricity to the polarity opposite from the polarity of the toner forming the toner image. With this, the toner image on the photosensitive drum
211
is attracted to the continuous paper
1
and transferred on the reverse of the medium as the unfixed toner image. After this transfer, the separation charger
212
b
removes the charge in the continuous paper
1
so that the continuous paper
1
can easily be separated from the photosensitive drum
211
.
On the other hand, the photosensitive drum
211
, which has transferred the toner image to the reverse of the continuous paper
1
, is again charged evenly with electricity by the pre-chargers
215
, after the residual toner on the surface has been removed by the cleaning section
220
.
Next, the continuous paper
1
is conveyed to the second transferring process unit
260
by the conveyance system
700
. In this second transferring process unit
260
, as with the first transferring process unit
250
, the unfixed toner image is transferred to the obverse of the continuous paper
1
.
Similarly, in the second transferring process unit
260
, the tension in the continuous paper
1
is held and the perforations
1
a
(see
FIG. 13
) in the continuous paper
1
are stretched. Therefore, the mountain and the valley (or unevenness) of the continuous paper
1
with the perforations
1
a
as apices become smaller and the gap between the photosensitive drum
211
, which transfers a toner image to the continuous paper
1
, and the continuous paper
1
becomes smaller.
And the continuous paper
1
with the unfixed toner images respectively transferred to both sides thereof is conveyed by the conveyance system
700
. After the continuous paper
1
has passed the first turn roller pair
40
and the light intercepting section
43
, the toner image transferred to the reverse of the continuous paper
1
is fixed by the first fixing section
410
.
The continuous paper
1
is further conveyed by the conveyance system
700
and the conveying direction is turned by the second turn roller
51
. In the second fixing section
420
the toner image transferred to the obverse of the continuous paper
1
is fixed.
Furthermore, the continuous paper
1
is conveyed by the conveyance system
700
, while it is being guided by the exhaust roller
761
and the pinch roller
762
. The continuous paper
1
passes the conveyor roller pair
78
and is guided to the stacker
60
by the scuff roller
791
and the pinch roller
792
. And in the stacker
60
, the continuous paper
1
is swung by the swing guide
61
. With this, the mountain folds and valley folds of the continuous paper
1
are alternately repeated at the perforations
1
a
, and the continuous paper
1
is stacked in an alternately folded state in the stacker section
62
.
According to the continuous medium printing apparatus as the first embodiment of the present invention, as described supra, the control section
100
controls the rotation of the drive motor
787
of the feed-force adjustment section
780
so that the feed force to be applied to the continuous paper
1
varies according to the information (printing conditions) input from the control panel. That is, the cam
785
is rotated on the camshaft
785
a
by a predetermined angle by the drive motor
787
. With this, the pressure of the pinch roller
782
toward the scuff roller
781
is adjusted so that the scuff pressure of the scuff roller
781
with respect to the continuous paper
1
is varied according to the printing conditions for the continuous paper
1
. Therefore, the conveyance system
700
is capable of conveying the continuous paper
1
with a feed force optimum to the paper conditions for the continuous paper
1
.
With this, for example, there is no possibility that because feed force is too strong, the continuous paper
1
will tear or that because feed force is too weak, the continuous paper
1
will slacken and printing quality will be reduced.
In addition, the control section
100
controls the rotation of the upstream photosensitive drum
211
of the first transferring process unit
250
and the rotation of the downstream photosensitive drum
211
of the second transferring process unit
260
so that the circumferential velocity (V
2
) of the downstream photosensitive drum
211
becomes faster than the circumferential velocity (V
1
) of the upstream photosensitive drum
211
and slower than the circumferential velocity (V
s
) of the scuff roller
781
. Simultaneously, the control section
100
controls the rotations of the upstream and downstream photosensitive rollers
211
,
211
such that the difference therebetween is, for example, of the order of 0.1 to 0.3%. With this, the feed force in the conveyor roller pair
78
, disposed at a downstream position of the conveying path of the continuous paper
1
from the second transferring process unit
260
, can be transmitted to the first transferring process unit
250
and the second transferring process unit
260
, whereby the tension in the continuous paper
1
can also be held in the first transferring process unit
250
disposed at a position away from the conveyor roller pair
78
.
In the first transferring process unit
250
, therefore, the perforations
1
a
(see
FIG. 13
) in the continuous paper
1
are stretched. Therefore, the mountain and the valley (or unevenness) of the continuous paper
1
with the perforations
1
a
as apices become smaller and the gap between the photosensitive drum
211
, which transfers a toner image to the continuous paper
1
, and the continuous paper
1
becomes smaller. As a result, print trouble, such as a shear in printing, an omission of printing and the like, or the occurrence of unevenness, near the perforations
1
a
can be suppressed to the minimum.
In addition, there is no need to dispose special components, such as conveyor tractors, between the first transferring process unit
250
and the second transferring process unit
260
, so there is no possibility that the size of the apparatus will be increased.
Furthermore, because the control section
100
controls the feed-force adjustment section
780
so that the feed force to be applied to the continuous paper
1
varies according to a printing area rate in the continuous paper
1
, a print trouble area near the perforations
1
a
can be reduced and printing quality can be enhanced, even when printing is performed up to the vicinity of the perforations
1
a
formed in the continuous paper
1
.
FIG. 3
shows the relationship between scuff force and a print trouble area in the continuous medium printing apparatus of the first embodiment of the present invention;
FIG. 4
shows the relationship between the circumferential velocity of the photosensitive drum
211
and the print trouble area.
FIG. 3
shows the size of each print trouble area in the case where duplex printing is performed by conveying the continuous paper
1
having a different paper condition (a different paper basis weight) with a different scuff force. That is, duplex printing is performed by conveying the continuous paper
1
having a basis weight of 55 kg/M
3
and the continuous paper
1
having a basis weight of 135 kg/M
3
with three kinds of scuff forces (20, 35, and 50 g/cm), respectively, and print trouble areas on the surface (printed by the second transferring process unit
260
) are represented by distances from the perforations
1
a
, respectively.
As shown in
FIG. 3
, for example, in the case of the continuous paper
1
with a basis weight of 135 kg/m
3
, the print trouble area becomes smaller when scuff force is 50 g/cm, and can be made smaller by increasing scuff force. It has been found that the effect is conspicuous particularly in the continuous paper
1
with a greater basis weight.
FIG. 4
shows that, when duplex printing has been performed by varying the circumferential velocity difference (circumferential velocity ratio) between the circumferential velocity (V
1
) of the upstream photosensitive drum
211
of the first transferring process unit
250
and the circumferential velocity (V
2
) of the downstream photosensitive drum
211
of the second transferring process unit
260
(in a range of +2.0 to −0.2%), the print trouble areas are presented by distances from the perforations
1
a.
Note that the circumferential velocity ratio is represented as + when the circumferential velocity (V
2
) of the downstream photosensitive drum
211
of the second transferring process unit
260
is faster than the circumferential velocity (V
1
) of the upstream photosensitive drum
211
of the first transferring process unit
250
and as − when the circumferential velocity (V
2
) of the downstream photosensitive drum
211
of the second transferring process unit
260
is slower than the circumferential velocity (V
1
) of the upstream photosensitive drum
211
of the first transferring process unit
250
.
As shown in
FIG. 4
, the print trouble area near the perforations
1
a
in the continuous paper
1
becomes smallest when the circumferential velocity difference (circumferential velocity ratio) between the circumferential velocity (V
1
) of the upstream photosensitive drum
211
of the first transferring process unit
250
and the circumferential velocity (V
2
) of the downstream photosensitive drum
211
of the second transferring process unit
260
is of the order of +5%, i.e., when the continuous paper
1
is conveyed so that, during printing, the circumferential velocity (V
2
) of the downstream photosensitive drum
211
of the second transferring process unit
260
becomes about 0.5% faster than the circumferential velocity (V
1
) of the upstream photosensitive drum
211
of the first transferring process unit
250
.
Also, the print trouble area near the perforations
1
a
in the continuous paper
1
becomes larger when the circumferential velocity difference (circumferential velocity ratio) between the circumferential velocity (V
1
) of the upstream photosensitive drum
211
of the first transferring process unit
250
and the circumferential velocity (V
2
) of the downstream photosensitive drum
211
of the second transferring process unit
260
is negative (−), i.e., when the continuous paper
1
is conveyed so that during printing, the circumferential velocity (V
2
) of the downstream photosensitive drum
211
of the second transferring process unit
260
becomes slower than the circumferential velocity (V
1
) of the upstream photosensitive drum
211
of the first transferring process unit
250
.
That is, in the first embodiment, the control section
100
controls the rotation of the upstream photosensitive drum
211
of the first transferring process unit
250
and the rotation of the downstream photosensitive drum
211
of the second transferring process unit
260
so that the circumferential velocity (V
2
) of the downstream photosensitive drum
211
becomes faster than the circumferential velocity (V
1
) of the upstream photosensitive drum
211
and slower than the circumferential velocity (V
s
) of the scuff roller
781
, whereby the tension in the continuous paper
1
can also be held in the first transferring process unit disposed at a position away from the conveyor roller pair
78
. Therefore, the print trouble area near the perforations
1
a
in the continuous paper
1
can be made smaller. Furthermore, by controlling the rotation of each photosensitive drum
211
such that the circumferential velocity difference is of the order of 0.1 to 0.3%, the print trouble area near the perforations
1
a
in the continuous paper
1
can be made smaller with reliability.
In addition, the control section
100
measures the time that the scuff roller
781
has been used, and also drives the drive motor
787
in accordance with a control value corresponding to the time that the scuff roller
781
has been used. Therefore, even if the scuff roller
781
were worn away because of its use, the continuous paper
1
can be conveyed with an optimum feed force in accordance with the printing condition. As a result, there is no possibility that the continuous paper
1
will tear and slacken, and printing quality can be maintained.
(B) Description of a Modification of the First Embodiment
FIG. 5
schematically illustrates the construction of a feed-force adjustment section
780
′ in a continuous medium printing apparatus as a modification of the first embodiment of the present invention.
The feed-force adjustment section
780
′ shown in
FIG. 5
, as with the feed-force adjustment section
780
shown in
FIG. 2
, varies feed force to be applied to the continuous paper
1
, by adjusting the pressure of the pinch rollers
782
a
,
782
b
with respect to the scuff roller
781
′ so that the scuff pressure of the scuff roller
781
′ with respect to the continuous paper
1
is adjusted. The feed-force adjustment section
780
′ is constituted by the scuff roller
781
′, the pinch rollers
782
a
,
782
b
, and a scuff lever
788
.
The scuff roller
781
′, as with the scuff roller
781
shown in
FIG. 2
, conveys the continuous paper
1
in sliding contact with the continuous paper
1
and has an outer circumferential surface consisting of metal or the like. The scuff roller
781
′ is driven to rotate in the printing-time conveying direction (the direction of arrow e in
FIG. 5
) by a drive motor (not shown).
The position of the scuff lever
788
is switched by the operator in accordance with a paper condition. The operator switches the position of the scuff lever
788
in accordance with the thickness (basis weight) of the continuous paper
1
to be printed.
The pinch rollers
782
a
,
782
b
clamp the continuous paper
1
in cooperation with the scuff roller
781
′ and are both disposed in parallel with the axis of rotation of the scuff roller
781
′. The operator varies the position of the scuff lever
788
, whereby the distance between the pinch rollers
782
a
,
782
b
and the scuff roller
781
′ is varied.
That is, the operator varies the position of the scuff lever
788
, whereby the pressure of the pinch rollers
782
a
,
782
b
toward the scuff roller
781
′ is adjusted. With this, the scuff pressure of the scuff roller
781
′ with respect to the continuous paper
1
is adjusted so that the feed force to be applied to the continuous paper
1
varies. Thus, the scuff lever
788
functions as a feed-force control section which controls the feed-force adjustment section
780
′ so that the feed force to be applied to the continuous paper
1
varies according to printing conditions.
The scuff roller
781
′ and the pinch rollers
782
a
,
782
b
are disposed opposite to each other with the continuous paper
1
therebetween and rotate clamping the continuous paper
1
therebetween, thereby applying feed force to the continuous paper
1
. The scuff roller
781
′ and the pinch rollers
782
a
,
782
b
constitute a conveyor roller pair
78
′.
Because the feed-force adjustment section
780
′ in the continuous medium printing apparatus of the modification of the first embodiment of the present invention is constructed as described supra, the distance between the pinch rollers
782
a
,
782
b
and the scuff roller
781
′ is adjusted by the position of the scuff lever
788
, if the operator adjusts the position of the scuff lever
788
in accordance with the thickness (basis weight) of the continuous paper
1
by controlling the scuff lever
788
when printing is started.
With this, the pressure of the pinch rollers
782
a
,
782
b
to the scuff roller
781
′ side is adjusted and the continuous paper
1
is conveyed with a feed force optimum to the thickness of the continuous paper
1
.
Thus, the continuous medium printing apparatus as the modification of the first embodiment of the present invention can also the same operational effect as the above-mentioned first embodiment. In addition, the construction of the feed-force adjustment section
780
′ can be simplified and therefore the cost for manufacturing the apparatus can be reduced.
(C) Description of a Second Embodiment
The continuous medium printing apparatus of a second embodiment of the present invention is provided with a control system such as that shown in
FIG. 6
in addition to the same construction as the continuous medium printing apparatus of the first embodiment.
Here, the essential construction of the control system in the continuous medium printing apparatus of the second embodiment will be described with reference to
FIGS. 6 and 7
. Note that
FIG. 6
shows the essential construction of the control system in the continuous medium printing apparatus of the second embodiment;
FIG. 7
shows the control voltage which controls transfer current in the continuous medium printing apparatus of the second embodiment.
The control section
100
of the second embodiment, as with the continuous medium printing apparatus of the first embodiment, controls the conveyance system
700
, the first transferring process unit
250
, the second transferring process unit
260
, the first fixing section
410
, the second fixing section
420
, the stacker
60
, the floor
8
, the flash-fixer power source
9
and the like. However, the second embodiment is characterized by the operation that is performed when the continuous paper
1
is printed. A description will hereinafter be made of the function of the control section
100
related to the operation that is performed when the continuous paper
1
is printed.
When the continuous paper
1
is printed, the control section
100
controls the conveying operation to be performed by the conveyor tractor
710
and the conveyor roller pair
78
, the rotated state of the photosensitive drum
211
, the charging operation to be performed by the pre-charger
215
, the transfer charger
212
a
, and the separation charger
212
b
, the bias-voltage applying operation to be performed by the developing unit
219
and the like, based on the printing condition (e.g., the basis weight of the continuous paper
1
) input from a control panel (see FIG.
6
), as described infra with reference to
FIGS. 6 and 7
, when the continuous paper
1
is printed.
The control section
100
also performs control operation, based on information input from the control panel
110
. Note that the control panel
110
is attached to the side or the like of the printing apparatus main body of the second embodiment and is operated by the operator in order to perform input or setting with respect to the continuous paper printing apparatus. This control panel has a display
111
for displaying various states of the continuous medium printing apparatus.
Furthermore, the control section
100
controls the charged states of the transfer charger
212
a
, the separation charger
212
b
, and the pre-charger
215
through a high-voltage source section
120
, as shown in FIG.
6
.
Here, the high-voltage source section
120
is constituted by a transfer-current control circuit
121
and a first high-voltage generation circuit
122
for controlling transfer current VT with respect to the transfer charger
212
a
, a separating-voltage control circuit
123
and a second high-voltage generation circuit
124
for controlling alternating voltage VP to be supplied to the separation charger
212
b
, and a pre-charging-voltage control circuit
125
and a third high-voltage generation circuit
126
for controlling the grid voltage VG and constant voltage source VC of the pre-charger
215
.
The control section
100
gives on-off information IT-ON/OFF (1-bit signal) which turns on or off the pre-charger
212
a
and control voltage VT-CNT which specifies the magnitude of transfer current IT, to the transfer-current control circuit
121
in order to control transfer current IT with respect to the transfer charger
212
a
. If the transfer-current control circuit
121
receives the information IT-ON which turns on the transfer charger
212
a
, the control circuit
121
controls the first high-voltage generation circuit
122
, thereby supplying the transfer current IT corresponding to the control voltage VT-CNT to the transfer charger
212
a.
The control section
100
also gives on-off information VP-ON/OFF (1-bit signal) that turns on or off the separation charger
212
b
, a first control voltage VP-ACCNT that specifies the peak-to-peak (P-P) value VP-(P-P) of alternating voltage VP, and a second control voltage VP-DCCNT that specifies the offset value VP-(DC) of alternating voltage VP, to the separating-current control circuit
212
b
in order to control alternating voltage VP to be supplied to the separation charger
212
b
. If the separating-voltage control circuit
123
receives the information VP-ON that turns on the separation charger
212
b
, the control circuit
123
controls the second high-voltage generation circuit
124
, thereby supplying the alternating voltages VP of VP-(P-P) and VP-(D-C) corresponding to the control voltages VP-ACCNT and VP-DCCNT, respectively, to the transfer charger
212
b.
Furthermore, the control section
100
gives on-off information VC-ON/OFF (1-bit signal) which turns on or off the constant-voltage source VC in the pre-charger
215
and control voltage VG-CNT which specifies the magnitude of grid voltage VG, to the pre-charging-voltage control circuit
125
in order to control the grid voltage VG and constant voltage source VC of the pre-charger
215
. If the pre-charging-voltage control circuit
125
receives the information VC-ON which turns on the constant voltage source VC, the control circuit
125
controls the third high-voltage generation circuit
126
, thereby supplying the grid voltage VG and constant voltage source VC corresponding to the control voltage VG-CNT to the pre-charger
215
.
And the control section
100
controls the charged states of the transfer charger
212
a
, the separation charger
212
b
, and the pre-charger
215
, based on information or the like input from the control panel
110
.
FIG. 7
is used for describing an electrostatic adsorption force optimum to the basis weight of the continuous paper
1
in each photosensitive drum
211
of the first and second transferring process units
250
,
260
, and shows the optimum surface potentials VS
1
, VS
2
of the photosensitive drum
211
and the transfer currents IT
1
, IT
2
of the transfer charger
212
a
with respect to the basis weight.
As shown in
FIG. 7
, the control section
100
has a table including the optimum values or the like of the surface potentials VS
1
, VS
2
of each photosensitive drum
211
and the transfer currents IT
1
, IT
2
of each transfer charger
212
a
in the first and second transferring process units
250
,
260
in accordance with various kinds of paper thickness (paper basis weight).
The control section
100
judges the thickness (basis weight) of the continuous paper
1
attached to the printing apparatus from a printing condition input from the control panel
110
, and obtains the surface potentials VS
1
, VS
2
of each photosensitive drum
211
of the first and second transferring process units
250
,
260
corresponding to the basis weight from the table shown in FIG.
7
.
And the control section
100
controls the grid voltage VG or the like of each photosensitive drum
211
so that the surface potentials of the upstream photosensitive drum
211
and the downstream photosensitive drum
211
become VS
1
and VS
2
, thereby controlling the pre-chargers
215
. At this time, the control section
100
performs control so that the surface potential VS
2
of the downstream photosensitive drum
211
of the second transferring unit
260
becomes greater than the surface potential VS
1
of the upstream photosensitive drum
211
of the first transferring unit
250
, and therefore functions as an electric potential control section.
The control section
100
also controls the transfer charger
212
a
of each photosensitive drum
211
so that the charged potentials of the continuous paper
1
become IT
1
and IT
2
. At this time, the control section
100
controls the electric potential of the continuous paper
1
so that the charged potential of the continuous paper
1
in the downstream photosensitive drum
211
of the second transferring unit
260
becomes greater than that of the continuous paper
1
in the upstream photosensitive drum
211
of the first transferring unit
250
, and therefore functions as a potential control section.
Furthermore, the control section
100
varies the surface potentials VS
1
, VS
2
of each photosensitive drum
211
and the charged potentials IT
1
, IT
2
of the continuous paper
1
in accordance with a print area rate in the continuous paper
1
, thereby varying the electrostatic adsorption force of the continuous paper
1
with respect to each photosensitive drum
211
. Therefore, the control section
100
obtains a print area rate, i.e., an area ratio of a toner image to a paper area from a print instruction given by the host computer and then controls the high-voltage source section
120
so that the electrostatic adsorption force on each photosensitive drum
211
is increased when the print area rate is high and decreased when the print area rate is low.
A description will be made of a method of controlling the conveyance system in performing duplex printing on the continuous paper
1
, which is carried out by the continuous medium printing apparatus of the second embodiment constructed as described supra, with FIG.
8
.
FIG. 8
shows a flowchart (steps S
1
to S
3
) for describing a method of determining control conditions for the conveyance system in the continuous medium printing apparatus of the second embodiment.
If the operator inputs printing conditions (including the basis weight of the continuous paper
1
) from the control panel
110
(step S
1
), the control section
100
recognizes the basis weight (thickness) of the continuous paper
1
from the input printing conditions (step S
2
) and obtains the optimum control condition for the conveyance system corresponding to the basis weight from the table shown in
FIG. 7
(step S
3
).
For instance, in the control panel
110
, when a basis weight of 135 kg/m
3
is input, the control section
100
obtains the surface potential VS
1
(in the second embodiment,
650
V) of the photosensitive drum
211
of the first transferring process unit
250
corresponding to the basis weight of 135 kg/m
3
from the table shown in FIG.
7
and controls the grid voltage VG or the like of the pre-charger
215
so that the surface potential of the photosensitive drum
211
goes to 650 V.
The control section
100
also obtains the charging voltage IT
1
(in the second embodiment, 400 μV) of the transfer charger
212
a
in the photosensitive drum
211
of the first transferring process unit
250
corresponding to the basis weight of 135 kg/m
3
and controls the transfer charger
212
a
by the charging current 400 μA.
Similarly, the control section
100
obtains the surface potential VS
2
(in the second embodiment, 800 V) of the photosensitive drum
211
of the second transferring process unit
260
corresponding to the basis weight of 135 kg/m
3
and controls the grid voltage VG or the like of the pre-charger
215
so that the surface potential of the photosensitive drum
211
goes to 800 V. In addition, the control section
100
obtains the charging current IT
2
(in the second embodiment, 600 μA) of the transfer charger
212
a
in the photosensitive drum
211
of the second transferring process unit
260
corresponding to the basis weight of 135 kg/M
3
and controls the transfer charger
212
a
by the charging voltage 600 V.
And the control section
100
conveys and prints the continuous paper
1
by the conveyance system
700
under the control conditions obtained in the aforementioned manner.
In the second embodiment, as with the aforementioned first embodiment, the pressure (scuff pressure) of the pinch roller
782
toward the scuff roller
781
side is adjusted based on the printing conditions input from the control panel
110
, whereby the continuous paper
1
is conveyed with a feed force optimum to the thickness of the continuous paper
1
.
Thus, the continuous medium printing apparatus as the second embodiment of the present invention is capable of obtaining the same operational effect as the above-mentioned first embodiment. Besides this effect, the control section
100
recognizes the thickness (basis weight) of the continuous paper
1
attached to the printing apparatus from the printing conditions input from the control panel
110
and also controls each photosensitive drum
211
of the first and second transferring process units
250
,
260
, based on a table such as the one shown in FIG.
7
. Furthermore, the control section
100
controls the surface potential of each photosensitive drum so that the surface potential VS
2
of the downstream photosensitive drum
211
of the second transferring unit
260
becomes greater than the surface potential VS
1
of the upstream photosensitive drum
211
of the first transferring unit
250
. Therefore, the electrostatic adsorption force of the continuous paper
1
with respect to the downstream photosensitive drum
211
of the second transferring process unit
260
becomes greater than that of the continuous paper
1
with respect to the upstream photosensitive drum
211
of the first transferring process unit
250
.
With this, the feed force, produced by the conveyor roller pair
78
disposed at a downstream position of the conveying path of the continuous paper
1
from the second transferring process unit
260
, can be transmitted to the first transferring process unit
250
and the second transferring process unit
260
, and consequently, the tension in the continuous paper
1
can also be held in the first transferring process unit
250
disposed at a position away from the conveyor roller pair
78
.
In the first transferring process unit
250
, therefore, the perforations
1
a
(see
FIG. 13
) in the continuous paper
1
are stretched. Therefore, the mountain and the valley (or unevenness) of the continuous paper
1
with the perforations
1
a
as apices become smaller and the gap between the photosensitive drum
211
, which transfers a toner image to the continuous paper
1
, and the continuous paper
1
becomes smaller. As a result, print trouble, such as a shear in printing, an omission of printing and the like, or the occurrence of unevenness, near the perforations
1
a
can be suppressed to the minimum.
The control section
100
also controls the surface potentials of the photosensitive drums
211
by obtaining the surface potentials VS
1
, VS
2
of the photosensitive drums
211
of the first and second transferring process units
250
,
260
optimum to the paper thickness obtained from a table such as that shown in FIG.
7
. Therefore, the electrostatic adsorption force of the continuous paper
1
with respect to each photosensitive drum
211
can reliably be controlled and printing quality can be enhanced.
In addition, the control section
100
controls the pre-charger
215
by controlling each grid voltage VG or the like so that the surface potentials of the photosensitive drums
211
,
211
become VS
1
and VS
2
. Thus, the electrostatic adsorption force of the continuous paper
1
with respect to each photosensitive drum
211
can reliably be controlled and printing quality can be enhanced, and in addition to these, a rise in the cost for manufacturing the apparatus can be suppressed, because the existing pre-charger
215
can be used for suppressing the behavior of the continuous paper
1
.
Moreover, the control section
100
controls the transfer charger
212
a
by obtaining transfer currents IT
1
, IT
2
from a table such as that shown in
FIG. 7
so that the charged potential of the continuous paper
1
becomes a desired potential. Therefore, the electrostatic adsorption force of the continuous paper
1
with respect to each photosensitive drum
211
can reliably be controlled and printing quality can be enhanced.
The control section
100
also controls the potential in the continuous paper
1
by employing the transfer chargers
212
a
so that the charged potential of the continuous paper
1
on the downstream photosensitive drum
211
of the second transferring unit
260
becomes greater than that of the continuous paper
1
on the upstream photosensitive drum
211
of the first transferring unit
250
. Therefore, the electrostatic adsorption force of the continuous paper
1
with respect to each photosensitive drum
211
can reliably be controlled and printing quality can be enhanced, and in addition to these, a rise in the cost for manufacturing the apparatus can be suppressed, because the existing pre-charger
215
can be used for suppressing the behavior of the continuous paper
1
.
Furthermore, the control section
100
varies the electrostatic adsorption force of the continuous paper
1
with respect to each photosensitive drum
211
by varying the surface potentials VS
1
, VS
2
of the photosensitive drums
211
,
211
and the charged currents IT
1
, IT
2
of the continuous paper
1
in accordance with a print area rate in the continuous paper
1
. Therefore, even when printing is performed up to the vicinity of the perforations la formed in the continuous paper
1
, a print trouble area near the perforations
1
a
can be reduced and printing quality can be enhanced.
Note that in the above-mentioned second embodiment, as with the first embodiment, the operator inputs various printing conditions from the control panel
110
and the control section
100
controls the surface potentials VS
1
, SV
2
of the photosensitive drums
211
,
211
and the transfer currents IT
1
, IT
2
, based on the printing information input from the control panel
110
. However, the second embodiment is not limited to this control, but may be modified within the scope of the invention.
For example, the second embodiment may be provided with the feed-force adjustment section
780
′ (see
FIG. 5
) in the aforementioned modification of the first embodiment instead of the feed-force adjustment
780
. The control section
100
is capable of obtaining the same operational effect as the above-mentioned continuous medium printing apparatus of the second embodiment, by judging the basis weight (thickness) of the continuous paper
1
from the position of the scuff lever
788
of the feed-force adjustment section
780
′ switched by the operator and also controlling the surface potentials VS
1
, SV
2
of the photosensitive drums
211
,
211
and the transfer currents IT
1
, IT
2
, based on the table shown in FIG.
7
.
(D) Description of a Third Embodiment
A continuous medium printing apparatus as a third embodiment of the present invention performs printing on the continuous paper
1
similarly as in the continuous medium printing apparatus shown in FIG.
1
and is provided with an automatic feed-force adjustment unit
800
instead of the conveyor roller pair
78
in the continuous medium printing apparatus shown in FIG.
1
.
FIG. 9
schematically shows the construction of the automatic feed-force adjustment unit
800
of the continuous medium printing apparatus as the third embodiment of the present invention,
FIG. 10
shows the buffer section
810
and the deflection-quantity detection section
820
of the automatic feed-force adjustment unit
800
, and
FIG. 11
shows the construction of the position detection sensor of the deflection-quantity detection section
820
which detects the position of a butter-pressure switching motor.
The automatic feed-force adjustment unit
800
is disposed along the conveying path of the continuous paper
1
and automatically adjusts feed force to be applied to the continuous paper
1
. The automatic feed-force adjustment unit
800
is disposed on a downstream side of the conveying path of the continuous paper
1
from the first fixing section
410
and the second fixing section
420
and is constituted by the buffer section
810
, the deflection-quantity detection
820
, and the feed-force adjustment section
830
, as shown in FIG.
9
.
The feed-force adjustment section
830
varies feed force to be applied to the continuous paper
1
by adjusting the pressure of a pinch roller
831
toward a scuff roller
832
side so that the scuff pressure of the scuff roller
832
with respect to the continuous paper
1
is adjusted. The feed-force adjustment section
830
is disposed at a downstream position of the conveying path of the continuous paper
1
from the buffer section
810
and is constituted by the pinch roller
831
, the scuff roller
833
, first arm members
832
,
832
, pinch pressure springs (first elastic members)
840
,
840
, first lever members
834
,
834
, a scuff-pressure switching motor (first drive mechanism)
836
, and a scuff roller motor
838
.
The pinch roller
831
is disposed in parallel with the lateral direction of the continuous paper
1
so that it can abut one surface (in the third embodiment the lower surface) of the continuous paper
1
. The opposite ends of the pinch roller
831
are freely rotatably clamped by one end (in
FIG. 9
the left end) of each of the first arm members
832
,
832
disposed in parallel with each other. Note that it is preferable that the pinch roller
831
be constituted by resin having no elasticity, such as polyoxymethylene (POM).
The first arm members
832
,
832
are attached at each intermediate portion thereof to the frame structure of the printing apparatus so that they are pivotable on a second arm shaft
832
a
parallel with the rotating shaft of the pinch roller
831
.
At the position across the continuous paper
1
from the pinch roller
831
, the scuff roller
833
is disposed in parallel with the pinch roller
831
. This scuff roller
833
, as with the scuff roller
781
shown in
FIGS. 1 and 2
, conveys the continuous paper
1
in sliding contact with the continuous paper
1
and has an outer circumferential surface constituted by material whose coefficient of friction is low, such as metal. This scuff roller
833
is driven to rotate in the printing-time conveying direction (the direction of arrow b in
FIG. 9
) of the continuous paper
1
by the scuff roller motor
838
through a belt
839
.
The first lever members
834
,
834
are disposed above the first arm members
832
,
832
and in parallel with each other. One end (in
FIG. 9
the left end) of each lever member
834
is attached to one end (in
FIG. 9
the upper end) of the pinch pressure spring
840
, while the other end (in
FIG. 9
the right end) of each lever member
834
is attached so that it is pivotable on the first lever shaft
834
a
parallel with the rotating shaft of the pinch roller
831
.
A pulley
835
is coaxially mounted on the first lever shaft
834
a
. Near the first lever shaft
834
a
, the rotating shaft
836
a
of the scuff-pressure switching motor
836
is disposed in parallel with the first lever shaft
834
a
. Between the pulley
835
and the rotating shaft
836
a
, a belt
837
is looped.
Between one end (the left end in
FIG. 9
) of one of the first arm members
832
and one end (the left end in
FIG. 9
) of one of the first lever members
834
and between one end of the other arm member
832
and one end of the other lever member
834
, the pinch pressure springs
840
are interposed respectively and serve as first elastic members that apply scuff pressure to the scuff roller
833
through the pinch rollers
831
.
The scuff-pressure switching motor
836
is constituted, for example, by a stepping motor and rotates the rotating shaft
836
a
, thereby rotating the pulley
835
through the belt
837
. The rotation of the pulley
835
causes the first lever members
834
,
834
to pivot on the first lever shaft
834
a
in the directions indicated by an arrow k in FIG.
9
. And the scuff-pressure switching motor
836
functions as a first drive mechanism which drives the first lever members
834
,
834
to rotate on the first lever shaft
834
a
in order to adjust scuff pressure, by adjusting the angle of the first lever members
834
,
834
with respect to the first lever shaft
834
a.
As shown in
FIG. 11
, a fan-type light intercepting member
843
is mounted on the shaft
836
a
of the scuff-pressure switching motor
836
. Near the light intercepting member
843
, a home-position detection sensor
841
and an overrun detection sensor
842
are disposed.
If the rotating shaft
836
a
of the scuff-pressure switching motor
836
rotates, the light intercepting member
843
moves in the direction of arrow i or j in FIG.
11
. The home-position detection sensor
841
and the overrun detection sensor
842
are disposed so that the light intercepting member
843
can pass through the space between a light-emitting element and a light-receiving element in the home-position detection sensor
841
and the space between a light-emitting element and a light-receiving element in the overrun detection sensor
842
.
For example, in
FIG. 11
, it is shown that the home-position detection sensor
841
has detected the light intercepting member
843
. This position represents the operation start position (home position) of the scuff-pressure switching motor
836
, i.e., the state of the initialization of the scuff pressure (pinch pressure) that is produced by the pinch roller
831
and the scuff roller
833
.
If the scuff-pressure switching motor
836
raises the second lever member
815
from the position shown in
FIG. 11
by rotating the shaft
817
a
in the direction of arrow j, the light intercepting member
843
rotates. If the scuff-pressure switching motor
836
further rotates so that the light intercepting member
843
passes through the space between the light-emitting element and the light-receiving element in the overrun detection sensor
842
and if the overrun detection sensor
842
detects the light intercepting member
843
, the overrun detection sensor
842
transmits a detection signal to the control section
100
.
And the control section
100
receiving the detection signal from the home-position detection sensor
841
or the overrun detection sensor
842
outputs an alarm signal to the display
111
, or a display (not shown), etc.
If, on the other hand, the scuff-pressure switching motor
836
lowers the first lever member
834
by rotating the shaft
836
a
in the direction of arrow i and if the home-position detection sensor
841
detects the light intercepting member
843
, the home-position detection sensor
841
transmits a detection signal to the control section
100
.
Note that the pivotable angle of the first lever member
834
can be adjusted by adjusting the central angle (in
FIG. 11
about 90 degrees) of the fan-type light intercepting member
843
.
When the printing apparatus is started, the control section
100
rotates the scuff-pressure switching motor
836
by a predetermined angle in the directions of arrows i and j, respectively, so that the home-position detection sensor
841
can recognize the light intercepting member
843
. And the control section
100
sets the scuff-pressure switching motor
836
to an initial position (home position) such as the one shown in FIG.
11
.
The buffer section
810
sucks up the deflection of the continuous paper
1
produced due to a change in the feed force to be applied to the continuous paper
1
and is constituted by driven rollers
811
a
,
811
b
, a buffer roller
812
, second arm members
813
,
813
, buffer pressure springs (second elastic members)
814
,
814
, second lever members
815
,
815
, a pulley
816
, and a buffer-pressure switching motor (second drive mechanism)
817
.
As shown in
FIGS. 9 and 10
, the buffer roller
812
is disposed in parallel with the lateral direction of the continuous paper
1
so that it can abut the lower surface of the continuous paper
1
. The opposite ends of the buffer roller
812
are freely rotatably clamped by one end (in
FIG. 9
the left end) of each of the second arm members
813
,
813
disposed in parallel with each other.
The second arm members
813
,
813
are disposed in parallel with each other. One end (in
FIG. 9
the left end) of each second arm member
813
freely rotatably clamps the buffer roller
812
, while the other end (in
FIG. 9
the right end) is attached to the frame structure or the like of the printing apparatus so that it is pivotable on the second arm shaft
813
a
parallel with the rotating shaft of the buffer roller
812
.
The buffer roller
812
is disposed by the second arm members
813
,
813
so that it is movable upward (the deflection direction of the continuous paper
1
), and rotates as a follower in response to the conveyance of the continuous paper
1
, while abutting one side (in
FIG. 9
the lower side) of the continuous paper
1
.
At an upstream position of the conveying path of the continuous paper
1
from the buffer roller
812
, the driven roller
811
a
is freely rotatably disposed in parallel with the rotating shaft of the buffer roller
812
. Similarly, at a downstream position of the conveying path of the continuous paper
1
from the buffer roller
812
, the driven roller
811
b
is freely rotatably disposed in parallel with the rotating shaft of the buffer roller
812
. The driven rollers
811
a
,
811
b
function as a pair of driven rollers which rotate as a follower in response to the conveyance of the continuous paper
1
, while abutting the opposite side (in
FIG. 9
the upper side) of the continuous paper
1
from the side that the buffer roller
812
abuts.
At upward positions from the second arm members
813
,
813
, upper stoppers (stopper)
822
a
are disposed for preventing the. second arm members
813
,
813
from pivoting upward beyond the stoppers
822
a
. The upper stoppers
822
a
represent the upper limit position of the deflection quantity of the continuous paper
1
.
At predetermined downward positions from the second arm members
813
,
813
, specifically downward positions (shown by a two-dotted line in
FIG. 9
) from the second arm members
813
,
813
in the case where the buffer roller
812
is disposed so that the buffer roller
812
and the continuous paper
1
do not interfere with each other between the driven rollers
811
a
,
811
b
, lower stoppers (stopper)
822
b
are disposed for preventing the second arm members
813
,
813
from pivoting downward beyond the stoppers
822
b
. The lower stoppers
822
b
represent the lower limit position of the deflection quantity of the continuous paper
1
.
The buffer pressure springs
814
,
814
are each interposed between each second arm member
813
and each second lever member
815
and apply an upward buffer pressure to the continuous paper
1
. One end (in
FIG. 9
the lower end) of each buffer pressure spring
814
is attached to the intermediate portion of each second arm member
813
, while the other end is attached to one end (in
FIG. 9
the left end) of each second lever member
815
.
The second lever members
815
,
815
are disposed above the second arm members
813
,
813
and in parallel with each other. One end (in
FIG. 9
the left end) of each lever member
815
is attached to the upper end of the buffer pressure spring
814
, while the other end (in
FIG. 9
the right end) of each lever member
815
is attached so that it is pivotable on the second lever shaft
815
a
parallel with the rotating shaft of the buffer roller
812
.
A pulley
816
is coaxially mounted on the second lever shaft
815
a
. Near the second lever shaft
815
a
, the rotating shaft
817
a
of the buffer-pressure switching motor
817
is disposed in parallel with the second lever shaft
815
a
. Between the pulley
816
and the rotating shaft
817
a
, a belt
818
is looped.
The buffer-pressure switching motor
817
is constituted, for example, by a stepping motor and rotates the rotating shaft
817
a
, thereby rotating the pulley
816
through the belt
818
. The rotation of the pulley
818
causes the second lever members
815
,
815
to pivot on the second lever shaft
815
a
in the directions indicated by an arrow g in FIG.
9
.
And the control section
100
rotates the buffer-pressure switching motor
817
, thereby varying the position of one end (in
FIG. 9
the left end) of each second lever member
815
. The variation in the position of the second lever member
815
varies the length of each buffer pressure spring
814
, whereby buffer pressure can be adjusted.
That is, the buffer-pressure switching motor
817
functions as a second drive mechanism which drives the second lever members
815
,
815
to rotate on the second lever shaft
815
a
in order to adjust buffer pressure, by adjusting the angle of the second lever members
815
,
815
with respect to the second lever shaft
815
a.
And the control section
100
adjusts the angle of the buffer-pressure switching motor
817
in accordance with the printing conditions for the continuous paper
1
input from the display
111
or the like, thereby controlling buffer pressure so that the buffer pressure corresponds to various kinds of continuous paper
1
.
The second arm members
813
,
813
, the second lever members
815
,
815
, and the buffer pressure springs
814
,
814
function as an urging mechanism which urges the buffer roller
812
upwardly to apply buffer pressure to the continuous paper
1
in the deflection direction (in the third embodiment, upward) of the continuous paper
1
.
The second arm members
813
,
813
, the second lever members
815
,
815
, the buffer pressure springs
814
,
814
, and the buffer-pressure switching motor
817
function as a buffer-pressure adjustment section which adjusts buffer pressure to be applied to the continuous paper
1
by the buffer controller
812
.
As shown in
FIG. 11
, in the buffer-pressure switching motor
817
, as with the scuff-pressure switching motor
836
, a fan-type light intercepting member
843
is mounted on the shaft
817
a
thereof. Near the light intercepting member
843
, a home-position detection sensor
841
and an overrun detection sensor (overrun sensor)
842
are disposed.
The home-position detection sensor
841
and the overrun detection sensor
842
are both constituted by an optical sensor consisting of a light-emitting element and a light-receiving element. If the rotating shaft
817
a
of the scuff-pressure switching motor
817
rotates, the light intercepting member
843
moves in the direction of arrow i or j. The home-position detection sensor
841
and the overrun detection sensor
842
are disposed so that the light intercepting member
843
can pass through the space between the light-emitting element and the light-receiving element in the home-position detection sensor
841
and the space between the light-emitting element and the light-receiving element in the overrun detection sensor
842
.
For instance, in
FIG. 11
, it is shown that the home-position detection sensor
841
has detected the light intercepting member
843
. This position represents the operation start position (home position) of the buffer-pressure switching motor
817
, i.e., the state of the initial position of the buffer roller
812
.
If the buffer-pressure switching motor
817
raises the second lever member
815
from the position shown in
FIG. 11
by rotating the shaft
817
a
in the direction of arrow j, the light intercepting member
843
rotates. If the buffer-pressure switching motor
817
further rotates so that the light intercepting member
843
passes through the space between the light-emitting element and the light-receiving element in the overrun detection sensor
842
and if the overrun detection sensor
842
detects the light intercepting member
843
, the overrun detection sensor
842
transmits a detection signal to the control section
100
.
And the control section
100
receiving the detection signal from the home-position detection sensor
841
or the overrun detection sensor
842
outputs an alarm signal to the display
111
, or a display (not shown), etc.
That is, the home-position detection sensor
841
and the overrun detection sensor
842
function an overrun sensor which detects an overrun state by the rotational angle of the buffer-pressure switching motor
817
.
If, on the other hand, the buffer-pressure switching motor
817
lowers the second lever member
815
by rotating the shaft
817
a
in the direction of arrow i and if the home-position detection sensor
841
detects the light intercepting member
843
, the home-position detection sensor
841
transmits a detection signal to the control section
100
.
Note that the pivotable angle of the second lever member
813
, i.e., the upward movable distance of the buffer roller
812
can be adjusted by adjusting the central angle (in
FIG. 11
about
90
degrees) of the fan-type light intercepting member
843
.
When the printing apparatus is started, the control section
100
rotates the buffer-pressure switching motor
817
by a predetermined angle in the directions of arrows i and j, respectively, so that the home-position detection sensor
841
can recognize the light intercepting member
843
. And the control section
100
sets the scuff-pressure switching motor
836
to an initial position (home position) such as the one shown in FIG.
11
.
One (in
FIG. 10
the lower arm member) of the second arm members
813
,
813
has an end portion
823
, which functions as a light intercepting portion, on the opposite side (in
FIGS. 9 and 10
, the left side) from the second arm shaft
813
a.
At the upper limit position where the deflection quantity of the continuous paper
1
goes to an upper limit value, i.e., the position where the upper surfaces of the second arm members
813
,
813
abut the upper stoppers
822
a
,
822
a
, a first position detection sensor
821
a
is disposed for detecting the light intercepting section
823
(second arm member
813
) and detects that the second arm member
813
has reached the upper limit position where the deflection quantity of the continuous paper
1
goes to a predetermined upper limit value.
On the other hand, at the position where the lower surfaces of the second arm members
813
,
813
abut the lower stoppers
822
b
,
822
b
, a second position detection sensor
821
b
is disposed for detecting the light intercepting section
823
(second arm member
813
) and detects that the second arm member
813
has reached the lower position where the deflection quantity of the continuous paper
1
goes to a predetermined lower limit value.
The first position detection sensor
821
a
and the second position detection sensor
821
b
are each constituted, for example, by an optical sensor consisting of a light-emitting portion and a light-receiving portion. If the first position detection sensor
821
a
detects that the light intercepting portion
823
of the second arm member
813
has reached the space between the light-emitting portion and the light-receiving portion, the first sensor
821
a
informs the control section
100
that the second arm members
813
,
813
have reached the upper limit position (i.e., an overrun state) . Similarly, if the second position detection sensor
821
b
detects the light intercepting portion
823
of the second arm member
813
, the second sensor
821
b
informs the control section
100
that the second arm members
813
,
813
have reached the lower limit position (i.e., an overrun state).
Thus, the light intercepting portion
823
, the first position detection sensor
821
a
, and the second position detection sensor
821
b
function a deflection quantity detection section
820
which detects the position of the buffer roller
812
as the deflection quantity of the continuous paper
1
. The first position detection sensor
821
a
and the second position detection sensor
821
b
function as an overrun sensor which detects that the deflection quantity of the continuous paper
1
has gone to an overrun state in which the deflection quantity of the continuous paper
1
exceeds an allowable value.
When the control section
100
receives a signal, which represents the detection of the light intercepting portion
823
(second arm member
813
), from the first position detection sensor
821
a
, the control section
100
controls the feed-force adjustment section
830
so that the scuff pressure, which is produced by the pinch roller
831
and the scuff roller
833
, is increased. More specifically, if the control section
100
receives a signal representing the detection of the light intercepting portion
823
from the first position detection sensor
821
a
, the control section
100
controls the scuff-pressure switching motor
836
so that the motor
836
is rotated in the direction of increasing scuff pressure (in
FIG. 9
the direction of arrow j).
In addition, when the control section
100
receives a signal, which represents the detection of the light intercepting portion
823
(second arm member
813
), from the second position detection sensor
821
b
, the control section
100
controls the feed-force adjustment section
830
so that the scuff pressure, which is produced by the pinch roller
831
and the scuff roller
833
, is decreased. More specifically, if the control section
100
receives a signal representing the detection of the light intercepting portion
823
from the second position detection sensor
821
b
, the control section
100
controls the scuff-pressure switching motor
836
so that the motor
836
is rotated in the direction of decreasing scuff pressure (in
FIG. 9
the direction of arrow i).
Furthermore, when the first position detection sensor
821
a
or the second position detection sensor
821
b
detects the light intercepting portion
823
, the control section
100
(feed-force control section) measures a continuous time period of detecting the second arm member
813
by each sensor. When the detected continuous time period is compared with a predetermined reference time period (predetermined time period) and exceeds the reference time period, the control section
100
displays an alarm on the display
111
or the like.
When the continuous time period of detecting the second arm member
813
by the first position detection sensor
821
a
is 20 sec or greater, for example, the control section
100
judges that the continuous paper
1
cannot be stretched any longer due to the tear of the continuous paper
1
or the like, and gives the alarm of that effect to the operator, for example, by displaying that effect on the display
111
. When the continuous time period of detecting the second arm member
813
detected by the second position detection sensor
821
b
is 20 sec or greater, the control section
100
judges that the tension in the continuous paper
1
has gone to an overloaded state because of the conveyance failure of the continuous paper
1
or the like, and gives the alarm of that effect to the operator in order to eliminate that cause.
In setting the continuous paper
1
into the printing apparatus, the control section
100
moves the buffer roller
812
to a position where the buffer roller
812
and the continuous paper
1
do not interfere with each other.
The control of the feed-force adjustment section
830
by the control section
100
in the continuous medium printing apparatus during printing will hereinafter be described by the above-mentioned construction in accordance with a flowchart (steps C
1
to C
15
) shown in FIG.
12
.
The control section
100
judges if the first position detection sensor
821
a
has detected the light intercepting portion
823
(step C
1
). When the first position detection sensor
821
a
detects the light intercepting portion
823
(see route YES in step C
1
), the control section
100
resets a time counter to measure the continuous detection time period and then starts counting time (step C
11
).
And the control section
100
rotates the scuff-pressure switching motor
836
in the direction of increasing scuff pressure (in
FIG. 9
the direction of arrow j) (step C
12
) and then confirms that the first position detection sensor
821
a
has not detected the light intercepting portion
823
any longer (step C
13
).
Here, when the first position detection sensor
821
a
has not detected the light intercepting portion
823
any longer (see route YES in step C
13
), the control section
100
stops the rotation of the scuff-pressure switching motor
836
(step C
9
), then resets the time counter (step C
10
), and returns to step C
1
again.
When, on the other hand, the first position detection sensor
821
a
continues to detect the light intercepting portion
823
(see route NO in step C
13
), the control section
100
counts up the time counter (step C
14
) and then compares the value of the time counter with a previously set time period (e.g., 20 sec) (step C
15
).
When the time counter value is less than the predetermined time period (see route NO in step C
15
), the control section
100
returns to step C
12
. When, on the other hand, the time counter value reaches the predetermined time period (see route YES in step C
15
), the control section
100
judges that the continuous paper
1
cannot be tensioned any longer for some reason, such as the tear of the continuous paper
1
, and displays an alarm representing that effect on the display
111
or the like (step C
8
).
When the first position detection sensor
821
a
has not detected the light intercepting portion
823
(see route NO in step C
1
), the control section
100
judges if the second position detection sensor
821
b
has detected the light intercepting portion
823
(step C
2
). When the second position detection sensor
821
b
detects the light intercepting portion
823
(see route YES in step C
2
), the control section
100
resets the time counter to measure the continuous detection time period and then starts counting time (step C
3
).
And the control section
100
rotates the scuff-pressure switching motor
836
in the direction of decreasing scuff pressure (in
FIG. 9
the direction of arrow i) (step C
4
) and then confirms that the second position detection sensor
821
b
has not detected the light intercepting portion
823
any longer (step CS).
Here, when the second position detection sensor
821
b
has not detected the light intercepting portion
823
any longer (see route YES in step C
5
), the control section
100
stops the rotation of the scuff-pressure switching motor
836
(step C
9
), then resets the time counter (step C
10
), and returns to step C
1
again.
When, on the other hand, the second position detection sensor
821
b
continues to detect the light intercepting portion
823
(see route NO in step C
5
), the control section
100
counts up the time counter (step C
6
) and then compares the value of the time counter with a previously set time period (e.g., 20 sec) (step C
7
).
When the time counter value is less than the predetermined time period (see route NO in step C
7
), the control section
100
returns to step C
4
. When, on the other hand, the time counter value reaches the predetermined time period (see route YES in step C
7
), the control section
100
judges that the tension in the continuous paper
1
cannot be removed because of the conveyance failure of the continuous paper
1
or the like, and displays an alarm representing that effect on the display
111
or the like (step C
8
).
When, on the other hand, the second position detection sensor
821
b
has not detected the light intercepting portion
823
(see route NO in step C
2
), the control section returns to step C
1
.
Thus, the continuous medium printing apparatus as the third embodiment of the present invention is capable of obtaining the following operational effects by the automatic feed-force adjustment unit
800
in addition to the same operational effect as the above-mentioned first embodiment.
That is, because the buffer section
810
can suck up the deflection of the continuous paper
1
, the continuous paper
1
can be stretched with a constant tension, even if dust or the like on the surface of the continuous paper
1
varied the coefficient of friction.
In addition, because the deflection quantity detection section
820
detects the deflection of the continuous paper
1
which cannot be sucked up by the buffer section
810
, the continuous paper
1
can be stretched more reliably.
Moreover, the deflection quantity detection section
820
detects the deflection quantity of the continuous paper
1
, sucked up by the buffer section
810
, as a quantity corresponding to feed force to be applied to the continuous paper
1
, and when deflection is detected, the control section
100
varies the feed force (scuff force) to be applied to the continuous paper
1
by the feed-force adjustment section
830
. Therefore, the tension in the continuous paper
1
can be adjusted in real time, and in the first transferring process unit
250
and the second transferring process unit
260
, the continuous paper
1
can be stretched at all times with a constant tension and therefore printing quality can be enhanced.
The control section
100
also measures the continuous time period of detecting the light intercepting section
823
(second arm member
813
) by the first position detection sensor
821
a
or the second position detection sensor
821
b
, and when the continuous detection time period exceeds a predetermined time period, the control section
100
gives an alarm to the operator, for example, by displaying that effect on the display
111
. Therefore, the control section
100
can detect the state that the continuous medium cannot be tensioned because of the tear of the continuous medium or the like and the state that the tension in the continuous medium cannot be removed because of the conveyance failure of the continuous medium or the like. As a result, apparatus reliability can be enhanced and printing quality can be maintained.
The control section
100
also adjusts the angle of the buffer-pressure switching motor
817
in accordance with printing conditions for the continuous paper
1
input from the display
111
or the like, thereby varying the position of one end (in
FIG. 9
the left end) of each second lever member
815
and varying the length of each buffer pressure spring
814
. Therefore, even when duplex printing is performed on a different kind of continuous paper
1
, the continuous paper
1
can be conveyed with buffer pressure corresponding to printing conditions for each continuous paper
1
(paper basis weight (paper thickness), paper stem, paper size, etc.) and the continuous paper
1
can always be stretched. As a result, printing quality can be enhanced.
Furthermore, the control section
100
measures the continuous time period of detecting the light intercepting section
823
(second arm member
813
) by the first position detection sensor
821
a
or the second position detection sensor
821
b
, and when the continuous detection time period exceeds a predetermined time period, the control section
100
gives an alarm to the operator. With this, the control section
100
can detect the state that the continuous paper
1
cannot be tensioned because of the tear of the continuous paper
1
or the like and the state that the tension in the continuous paper
1
cannot be removed because of the conveyance failure of the continuous paper
1
or the like. Therefore, apparatus reliability can be enhanced and printing quality can be maintained.
Because the first position detection sensor
821
a
and the second position detection sensor
821
b
detect an overrun state by detecting the light intercepting portion
823
(second arm member
813
), the overrun state can be detected with reliability. As a result, apparatus reliability can be enhanced and printing quality can be maintained.
Furthermore, the control section
100
receiving a detection signal from the home-position detection sensor
841
or the overrun detection sensor
842
outputs an alarm signal to the display
111
, or a display (not shown), etc., and the home-position detection sensor
841
and the overrun detection sensor
842
detects an overrun state by the rotational angle of the buffer-pressure switching motor
817
. Therefore, the overrun state can be detected with reliability. As a result, apparatus reliability can be enhanced and printing quality can be maintained.
Since the upper stopper
822
a
and the lower stopper
822
b
regulate the rotation of the second arm member
813
which exceeds an allowable value for the deflection quantity of the continuous paper
1
, the detection of the position of the second arm member
813
by the first and second position detection sensors
821
a
,
821
b
becomes easy and there is no possibility that the excessive rotation of the second arm member
813
will interfere with other components. As a result, apparatus reliability can be enhanced.
In addition, the buffer roller
812
is disposed so that the buffer roller
812
and the continuous paper
1
do not interfere with each other between the driven roller
811
a
and the driven droller
811
b
, and when the continuous paper
1
is set into the printing apparatus, the control section
100
moves the buffer roller
812
to a position where the buffer roller
812
and the continuous paper
1
do not interfere with each other. Therefore, there is no possibility that when the continuous paper
1
is set into the printing apparatus, the continuous paper
1
will interfere with the buffer roller
812
, and the setting of the continuous paper
1
is easy. As a result, the continuous paper
1
can be quickly set into the continuous medium printing apparatus.
(E) Others
In the above-mentioned embodiments, while the continuous paper
1
with the feed holes
1
b
has been described by employing the tractor mechanisms
72
,
73
, the present invention is not limited to this. The above-mentioned automatic feed-force adjustment unit
800
may be employed in a continuous medium printing apparatus that performs printing on pinless continuous paper having no feed holes. With this, there is no need to dispose tractor mechanisms at upstream and downstream positions of the paper conveying path from the photosensitive drums
211
,
211
of the first and second transferring process units
250
,
260
. Therefore, even when printing is performed on pinless continuous paper having no feed holes, the behavior of the continuous paper in the first and second transferring process units
250
,
260
can be suppressed.
In the above-mentioned third embodiment, the deflection quantity detection section
820
is constituted by the first position detection sensor
821
a
and the second position detection sensor
821
b
, and the control section
100
judges tear of the continuous paper
1
and excessive tension in the continuous paper
1
by analyzing the continuous time period of detecting the light intercepting portion
813
by the first position detection sensor
821
a
or the second position detection sensor
821
b
. However, the present invention is not limited to this example. For example, the control section
100
may judge the tear of the continuous paper
1
and the excessive tension in the continuous paper
1
, by judging the rotational angle of the scuff-pressure switching motor
836
with the overrun detection sensor
842
or the like and then comparing the rotational angle of the scuff-pressure switching motor
836
with a predetermined value. With this, there is no need to provide the first position detection sensor
821
a
and the second position detection sensor
821
b
, and consequently, the cost for manufacturing the printing apparatus can be reduced.
Although the printing apparatus described in detail supra has been found to be most satisfactory and preferred, many variations in structure are possible. Because many variations and different embodiments may be made within the scope of the inventive concept herein taught, it should be understood that the details herein are to be interpreted as illustrative and not in a limiting sense.
For example, in the aforementioned embodiments, while two photosensitive drums
211
, i.e., the upstream photosensitive drum
211
of the first transferring process unit
250
and the downstream photosensitive drum
211
of the second transferring process unit
260
have been disposed along the conveying path of the continuous paper
1
so that toner images are formed on the continuous paper
1
, the present invention is not to be limited to the two photosensitive drums. For example, 3 or more photosensitive drums
211
may be disposed along the conveying path of the continuous paper
1
so that toner images are formed on the continuous paper
1
.
In the aforementioned first embodiment, while the spring
786
has been interposed as an elastic member between the arm member
783
and the lever member
784
, the elastic member is not limited to springs. For example, other elastic members, such as rubber and the like, may be interposed.
In the aforementioned third embodiment, although the pinch pressure spring
840
has been interposed as a first elastic member between the first arm member
832
and the first lever member
834
and also the buffer pressure spring
814
has been interposed as a second elastic member between the second arm member
813
and the second lever member
815
, the first and second elastic members are not limited to springs. For example, other elastic members, such as rubber and the like, may be interposed.
Claims
- 1. A continuous medium printing apparatus for performing printing on both sides of a continuous medium, comprising:a conveyance system for conveying said continuous medium along a conveying path; a printing section for performing printing on said continuous medium being conveyed along said conveying path; a feed-force adjustment section for adjusting feed force to be applied to said continuous medium, said feed-force adjustment section being disposed on a downstream side of said conveying path from said printing section; and a feed-force control section for controlling said feed-force adjustment section so that said feed force to be applied to said continuous medium varies according to a printing condition, wherein said conveyance system has a pair of conveyor rollers disposed on a downstream side of the conveying path from said printing section so that they are opposite to each other with said continuous medium therebetween, feed force being applied to said continuous medium by rotating said pair of conveyor rollers with said continuous medium clamped therebetween: said feed-force adjustment section varies said feed force by adjusting pressure of said pair of conveyor rollers with respect to said continuous medium; said pair of conveyor rollers is constituted by a scuff roller which conveys said continuous medium in sliding contact with said continuous medium and a pinch roller which clamps said continuous medium in cooperation with said scuff roller; and said feed-force adjustment section varies said feed force by adjusting pressure of said pinch roller with respect to said scuff roller so that scuff pressure of said scuff roller with respect to said continuous medium is adjusted, wherein said feed-force adjustment section is constituted by an arm member which freely rotatably supports said pinch roller and is pivotable on an arm shaft disposed in parallel with a rotating shaft of said pinch roller; a lever member which is pivotable on a lever shaft disposed in parallel with said rotating shaft of said pinch roller; an elastic member for applying said pressure to said pinch roller, said elastic member being interposed between said arm member and said lever member; and a drive mechanism which drives said lever member to rotate on said lever shaft in order to adjust said scuff pressure, by adjusting a rotational angle of said lever member.
- 2. The continuous medium printing apparatus set forth in claim 1, wherein said printing condition is a condition including characteristics of said continuous medium.
- 3. The continuous medium printing apparatus as set forth in claim 1, further comprising a printing condition obtaining section for obtaining a print area rate in said continuous medium as said printing condition.
- 4. The continuous medium printing apparatus as set forth in claim 1, further comprising a printing condition obtaining section for obtaining a time that said scuff roller has been used as said printing condition,wherein said pair of conveyor rollers is constituted by a scuff roller which conveys said continuous medium in sliding contact with said continuous medium and a pinch roller which clamps said continuous medium in cooperation with said scuff roller; and said feed-force adjustment section varies said feed force by adjusting pressure of said pinch roller with respect to said scuff roller so that scuff pressure of said scuff roller with respect to said continuous medium is adjusted, wherein said printing condition is the time that said scuff roller has been used.
- 5. A continuous medium printing apparatus for performing printing on a continuous medium, comprising:a conveyance system for conveying said continuous medium along a conveying path; a printing section for performing printing on said continuous medium being conveyed along said conveying path; and an automatic feed-force adjustment unit for automatically adjusting feed force to be applied to said continuous medium, said automatic feed-force adjustment unit being disposed along said conveying path; wherein said automatic feed-force adjustment unit includes: a buffer section for sucking up deflection of said continuous medium produced due to a change in said feed force to be applied to said continuous medium, said buffer section being disposed on a downstream side of said conveying path from said printing section; a deflection quantity detection section for detecting a quantity of deflection of said continuous medium sucked up by said buffer section, as a quantity corresponding to said feed force to be applied to said continuous medium; a feed-force adjustment section for adjusting said feed force to be applied to said continuous medium, said feed-force adjustment section being disposed on a downstream side of said conveying path from said deflection quantity detection section; and a feed-force control section for controlling said feed-force adjustment section so that said feed force to be applied to said continuous medium varies according to said deflection quantity detected by said deflection quantity detection section.
- 6. The continuous medium printing apparatus as set forth in claim 5, whereinsaid conveyance system has a pair of conveyor rollers disposed on a downstream side of said conveying path from said deflection quantity detection section so that they are opposite to each other with said continuous medium therebetween, feed force being applied to said continuous medium by rotating said pair of conveyor rollers with said continuous medium clamped therebetween; and said feed-force adjustment section varies said feed force by adjusting pressure of said pair of conveyor rollers with respect to said continuous medium.
- 7. The continuous medium printing apparatus as set forth in claim 6, whereinsaid pair of conveyor rollers is constituted by a scuff roller which conveys said continuous medium in sliding contact with said continuous medium and a pinch roller which clamps said continuous medium in cooperation with said scuff roller; and said feed-force adjustment section varies said feed force by adjusting pressure of said pinch roller with respect to said scuff roller so that scuff pressure of said scuff roller with respect to said continuous medium is adjusted.
- 8. The continuous medium printing apparatus as set forth in claim 7, wherein said feed-force adjustment section is constituted bya first arm member which freely rotatably supports said pinch roller and is pivotable on a first arm shaft disposed in parallel with a rotating shaft of said pinch roller; a first lever member which is pivotable on a first lever shaft disposed in parallel with said rotating shaft of said pinch roller; a first elastic member for applying said pressure, said first elastic member being interposed between said first arm member and said first lever member; and a first drive mechanism which drives said first lever member to rotate on said first lever shaft in order to adjust said scuff pressure, by adjusting a rotational angle of said first lever member.
- 9. The continuous medium printing apparatus as set forth in claim 8, wherein said buffer section is constituted bya buffer roller resting on one side of said continuous medium so as to be movable radially to absorb possible deflection of said continuous medium and so as to be rollable as a follower on the one side surface of said continuous medium in response to the conveyance of said continuous medium; a pair of driven rollers resting on the another side of said continuous medium so as to be rollable as a follower on the another side surface of said continuous medium in response to the conveyance of said continuous medium; and an urging mechanism for urging said buffer roller in said direction of deflection in order to apply buffer pressure to said continuous medium in said direction of deflection.
- 10. The continuous medium printing apparatus as set forth in claim 9, further comprising a buffer-pressure adjustment section for adjusting said buffer pressure which is applied to said continuous medium by said buffer roller, wherein said buffer-pressure adjustment section is constituted bya second arm member which freely rotatably supports said buffer roller and is pivotable on a second arm shaft disposed in parallel with a rotating shaft of said buffer roller; a second lever member which is pivotable on a second lever shaft disposed in parallel with said rotating shaft of said buffer roller; a second elastic member for applying said buffer pressure, said second elastic member being interposed between said second arm member and said second lever member; and a second drive mechanism which drives said second lever member to rotate on said second lever shaft in order to adjust said buffer pressure, by adjusting a rotational angle of said second lever member; said second arm member, said second lever member, and said second elastic member also constituting said urging mechanism.
- 11. The continuous medium printing apparatus as set forth in claim 10, wherein said deflection quantity detection section is constituted by a position detection sensor which detects a position of said second arm member as a position of said buffer roller.
- 12. The continuous medium printing apparatus as set forth in claim 11, whereinsaid position detection sensor is constituted by a first position detection sensor which detects that said second arm member has reached an upper limit position corresponding to the case where the deflection quantity of said continuous medium has gone to a predetermined upper value and a second position detection sensor which detects that said second arm member has reached a lower limit position corresponding to the case where the deflection quantity of said continuous medium has gone to a predetermined lower value; and said feed-force control section controls said feed-force adjustment section so that said scuff pressure is increased when said first position detection sensor detects said second arm member and is decreased when said second position detection sensor detects said second arm member.
- 13. The continuous medium printing apparatus as set forth in claim 12, wherein said feed-force control section measures a continuous time period of detecting said second arm member by said first position detection sensor or said second position detection sensor and gives an alarm when said continuous detection time period exceeds a predetermined time period.
- 14. The continuous medium printing apparatus as set forth in claim 10, further comprising an overrun sensor which detects that the deflection quantity of said continuous medium has gone to an overrun state exceeding an allowable value;wherein said feed-force control section gives an alarm when said overrun sensor detects said overrun state.
- 15. The continuous medium printing apparatus as set forth in claim 14, wherein said overrun sensor detects said overrun state by a rotational angle of said second drive mechanism.
- 16. A continuous medium printing apparatus for performing printing on both sides of a continuous medium, comprising:a conveyance system including means for applying a feed force to said continuous medium for conveying said continuous medium along a conveying path; a printing section for performing printing on said continuous medium being conveyed along said conveying path; a printing condition obtaining section for obtaining a printing area rate in said continuous medium as said printing condition; a feed-force adjustment section for adjusting the feed force applied to said continuous medium, said feed-force adjustment section being disposed on a downstream side of said conveying path from said printing section; and a feed-force control section containing means for controlling said feed-force adjustment section in such a manner that said feed force applied to said continuous medium varies according to said printing condition so as to increase when the printing area rate is high and decrease when the printing area rate is low.
- 17. A continuous medium printing apparatus for performing printing on both sides of a continuous medium, comprising:a conveying system including means for applying a feed force to said continuous medium for conveying said continuous medium along a conveying path; a printing section for performing printing on said continuous medium being conveyed along said conveying path; a printing condition obtaining section for obtaining a time that a scuff roller has been used as said printing condition; a feed-force adjustment section for adjusting the feed force applied to said continuous medium, said feed-force adjustment section being disposed on a downstream side of said conveying path from said printing section; and a feed-force control section containing means for controlling said feed-force adjustment section in such a manner that said feed force applied to said continuous medium varies according to said printing condition so as to increase when the time that said scuff roller has been used is long and decreases when the time that said scuff roller has been used is short.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-197752 |
Jul 1999 |
JP |
|
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