Information
-
Patent Grant
-
6175716
-
Patent Number
6,175,716
-
Date Filed
Friday, January 28, 200024 years ago
-
Date Issued
Tuesday, January 16, 200124 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Armstrong, Westerman, Hattori, McLeland & Naughton
-
CPC
-
US Classifications
Field of Search
US
- 399 384
- 399 388
- 399 397
- 399 398
- 399 45
- 399 66
- 399 303
- 399 306
- 198 691
- 226 94
- 271 193
- 271 275
-
International Classifications
-
Abstract
The invention provides a continuous medium printing apparatus which can exert a transporting force to act upon a continuous medium without additional provision of a new tractor mechanism or some other transport mechanism. In the continuous medium printing apparatus, upon automatic loading of a continuous medium, a control section controls a charging operation of a charging section so that a leading end portion of the continuous medium may be electrostatically attracted to an image forming drum. The image forming drum to which the continuous medium is attracted is rotated in a printing transporting direction to exert a transporting force to act upon the continuous medium to transport the continuous medium in the printing transporting direction. The present invention is applicable to an apparatus which prints on a continuous medium such as continuous recording paper (continuous paper), for example, by electrophotography.
Description
BACKGROUND OF THE INVENTION
1) Field of the Invention
This invention relates to a continuous medium printing apparatus which prints on a continuous medium such as continuous recording paper (continuous paper), for example, by electrophotography.
2) Description of the Related Art
Generally, a printing process station for a continuous paper printer (continuous medium printing apparatus) which adopts electrophotography includes a photosensitive drum (image forming drum) capable of forming a print image on continuous paper (which may be hereinafter referred to merely as paper) while rotating in a printing transporting direction of the continuous paper, and several apparatus (for example, a precharger, an exposure unit, a development unit, a transfer charger, an AC discharger, a cleaning unit, an LED discharger and so forth) disposed around the photosensitive drum for performing various processes such as charging, discharging, exposure, development and cleaning.
In order to load such continuous paper as described above into the continuous paper printer, an operator will first set a leading end of the continuous paper to a suitable position on a paper transport path and then render an automatic loading mechanism (automatic paper setting mechanism) operative. Consequently, the continuous paper is automatically loaded into the continuous paper printer and set to a printable state by the automatic loading mechanism.
Upon such loading, the automatic loading mechanism makes use of a transporting force of paper transport tractors provided forwardly and backwardly of a transfer region (printing process station mentioned above) to transport the continuous paper to pass through the transfer region and then through a fixing station to a stacker under the guidance of transfer guides and other guide members. The continuous paper has feed holes formed successively in an equally separated relationship from each other along the opposite sides thereof for engaging with the paper transport tractors of the continuous paper printer so that the continuous paper may be transported by the paper transport tractors.
Upon printing, the photosensitive drum is rotated in a predetermined direction and the surface thereof is charged uniformly by the precharger. Then, the surface of the photosensitive drum is exposed to light by the exposure unit to form an electrostatic latent image of a pattern corresponding to printing information from a host apparatus on the surface of the photosensitive drum. The electrostatic latent image is developed into a toner image by the development unit.
Meanwhile, the continuous paper is transported from a hopper to a transfer position under the guidance of various guides by a paper transport mechanism such as a tractor. At the transfer position, the toner image on the photosensitive drum is transferred to the continuous paper by the transfer charger disposed in an opposing relationship to the photosensitive drum across the continuous paper.
Thereafter, the toner image transferred to the continuous paper is fixed to the continuous paper by heat, a pressure or light applied thereto by the fixing station, and is then sent out to the stacker or else is subject to post-processing by a post-processing apparatus such as a cutter apparatus.
The surface of the photosensitive drum after the transfer step has toner powder remaining thereon without having been transferred to the continuous paper, and the remaining toner powder must be removed from the photosensitive drum. Therefore, the charge of the remaining toner powder is removed by the AC discharger, and then the remaining toner powder is removed mechanically from the surface of the photosensitive drum by the cleaning unit. Usually, a cleaning blade or a cleaning brush is frequently used as the mechanical removing means.
After the remaining toner powder is removed from the photosensitive drum in this manner, optical discharge is performed by the LED discharge in order to return the potential on the surface of the photosensitive drum to its initial state (0 V). Then, in preparation for the next transfer step, the surface of the photosensitive drum is charged uniformly by the precharger again.
In a printer which prints on continuous paper as described above, the continuous paper after printed is either taken up onto and accommodated as a roll, or folded and accommodated in a stacker.
Continuous paper used for the latter case has portions called perforations formed at fixed intervals therein so that the continuous paper may be folded at the perforations thereof. In this instance, in order to fold and accommodate the continuous paper with certainty into the stacker, when the continuous paper is set to the continuous paper printer, a fold position (perforation position) of the continuous paper must be arranged at a correct position in accordance with the folding length of the continuous paper, that is, in accordance with the distance between adjacent perforations. It is to be noted that, in the present specification, the term “perforation” is used to signify a large number of very small holes perforated in a continuous printing medium in a row or line perpendicular to the longitudinal direction of the continuous printing medium (in which the continuous printing medium is transported) in order to facilitate folding of the continuous printing medium along the line (refer to perforation
1
c
in any of
FIGS. 13
to
16
and
22
).
In order to perform such positioning of a perforation, a continuous paper setting section (continuous medium mounting section) of a continuous paper printer is conventionally constructed in such a manner as shown in FIG.
22
.
In particular, a tractor mechanism (paper transport tractor)
73
for a continuous paper printer is constructed such that continuous paper
1
is set into it while it is held by a pair of paper holders
731
and
732
from the opposite sides thereof. Each of the paper holders
731
and
732
has graduations (stickers)
351
provided thereon each of which indicates a position at which the continuous paper
1
is to be set as an arrangement position for a perforation
1
c
. The graduations
351
of the two paper holders
731
and
732
indicate the same positions as each other.
Each of the graduations
351
of the paper holder
731
has numerical value information (stickers)
361
′ provided therefor which indicates the distances (paper fold lengths) between adjacent perforations
1
c
of different continuous papers to be set to the positions of the graduations
351
. It is to be noted that, in
FIG. 22
, each of the particular numerical values “9”, “10”, “14” provided for the graduations
351
represents the distance (unit: inch) between adjacent perforations
1
c
which is different depending upon the type of the continuous paper
1
.
When an operator tries to set the continuous paper
1
to the printer, the operator recognizes the distance (paper fold length) between perforations
1
c
of the continuous paper
1
and sets the continuous paper
1
so that the position of one of the graduations
351
to which the numerical value information
361
′ corresponding to the distance is provided and the position of a perforation
1
c
may coincide with each other. In particular, in order to set the continuous paper
1
which has perforations
1
c
the distance between which is, for example, 10 inches, the position of a perforation
1
c
of the continuous paper
1
is brought into coincident with the position of that one of the graduations
351
to which “10” is added as the numerical value information
361
′.
Conventionally, as a method of printing on both faces of continuous paper, a method is available wherein two such continuous paper printers (single-sided printers) as described above are connected to each other such that the front face (or back face) of the continuous paper is printed by the first one of the continuous paper printers first and then, after the continuous paper is twisted so as to be revered, the back face (or front face) of the continuous paper is printed by the second continuous paper printer.
However, since the method described above requires two continuous paper printers and further requires a mechanism for reversing continuous paper between the continuous paper printers, it has a subject to be solved in that not only the printing velocity is reduced, but also a very large installation area is required for the apparatus, and so forth.
Therefore, in recent years, a double-sided printer has been proposed wherein a pair of such printing process sections as described above are provided on the opposite sides of a paper transport path (continuous paper). According to a double-sided printer of the type just described, printing on the front face of continuous paper is performed by one of the printing process sections and printing on the back face of the continuous paper is performed by the other printing process section in the single apparatus. Accordingly, since the double-sided printer does not require reversal of continuous paper and does not require connection of two apparatus to each other, the problems regarding the printing velocity, installation area and so forth are eliminated.
However, the double-sided printer described above presents a new subject to be solved in regard to an automatic loading mechanism for automatically loading continuous paper.
In particular, in the double-sided printer described above, since the printing process sections (photosensitive drums and so forth) are present on the opposite sides of the paper transport path (continuous paper), it is very difficult in regard to the apparatus layout to dispose a tractor mechanism which exerts a transporting force to act upon the continuous paper between the printing process sections. Further, even if the tractor mechanism is disposed between the printing process sections, this increases the size of the apparatus.
Upon automatic mounting (automatic loading) of continuous paper, it is difficult to transport the continuous paper only by transporting force of the tractor mechanism on the upstream side with respect to the printing process sections so that a leading end portion of the continuous paper may pass between the two printing process sections and reach the tractor mechanism on the downstream side with certainty. Therefore, it is desired that, where a plurality of printing process sections are provided in a single printer, continuous paper can be transported to allow automatic loading thereof with certainty without additional provision of a new tractor mechanism or some other transport mechanism between the printing process sections.
Meanwhile, a single-sided printer which includes only one printing process section does not particularly suffer from a problem if the transporting direction of continuous paper is a horizontal direction. However, if the transporting direction of the continuous paper in the printing process section includes a vertical direction, then a leading end portion of the continuous paper may possibly be warped downwardly by the gravity, resulting in failure to effect automatic loading of the continuous paper. Therefore, also with regard to a single-sided printer, it is desired to allow continuous paper to be transported without additionally providing a new tractor mechanism or some other transporting mechanism so that automatic loading of the continuous paper can be performed with certainty irrespective of the transporting direction of the continuous paper.
On the other hand, when a continuous paper printer of the type wherein continuous paper after printed is folded and accommodated into a stacker performs automatic loading of continuous paper, as described hereinabove with reference to
FIG. 22
, an operator refers to the numerical value information
361
′ and the graduations
351
to set the continuous paper
1
to a position corresponding to the distance between perforations
1
c
of the continuous paper
1
.
In this instance, where various types of continuous paper which are different in fold length (distance between perforations) are settable to the continuous paper printer, a large number of graduations
351
and numerical value information
361
′ must be provided, and depending upon a case, the indications of the graduations
351
and/or the numerical value information
361
′ are complicated such that the graduations
351
or the numerical values of the numerical value information
361
′ are indicated closely to each other or the graduations
351
for a plurality of types of continuous paper of different sizes are indicated in an overlapping relationship with each other (where paper sizes have a common multiple).
Further, the double-sided printer described above is used switchably in a mode wherein the two printing process sections are used to perform double-sided printing and another mode wherein only one of the printing process sections is used to perform single-sided printing. In this instance, since the transport path length of the continuous paper
1
is somewhat different whether the double-sided print is used in the double-sided printing mode and the single-sided printing mode, even for the continuous paper
1
of the same fold length (distance between perforations), the continuous paper setting position must be varied between the double-sided printing mode and the single-sided printing mode. Accordingly, where a double-sided printer is provided with such graduations
351
and numerical value information
361
′ as shown in
FIG. 22
, the graduations
351
and the numerical value information
361
′ must be provided for each of the different types of the continuous paper
1
and for each printing mode. This further complicates the indications of the graduations
351
and numerical value information
361
′.
Further, upon setting of the continuous paper
1
, conventionally an operator discriminates and determines one of the graduations
351
to which a perforation
1
c
of the continuous paper
1
should be set based on the printing mode and the fold length (distance between perforations). Therefore, in a printer of the type which has a plurality of printing modes and to which various kinds of continuous papers having different fold lengths (distances between perforations) can be set, an operator is liable to make an error in setting the continuous paper
1
, and such erroneous setting gives rise to such troubles as paper jamming, wrong position printing, irregular paper stacking in a stacker and so forth.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a continuous medium printing apparatus which can exert a transporting force to act upon a continuous medium without additional provision of a new tractor mechanism or some other transport mechanism to allow automatic loading of the continuous medium with certainty without complicating the apparatus structure.
It is another object of the present invention to provide a continuous medium printing apparatus which allows, also where the apparatus has a plurality of printing modes and allows use of a large number of types of continuous media thereon, the arrangement position of a perforation, which corresponds to the current printing mode of the apparatus and the type of the continuous medium used, upon loading of the continuous medium to be recognized accurately without depending upon discrimination of an operator thereby to prevent occurrence of a trouble, which otherwise arises from erroneous mounting of the continuous medium, with certainty.
In order to attain the objects described above, according to an aspect of the present invention, there is provided a continuous medium printing apparatus for printing on a continuous medium, comprising an image forming drum for being rotatable in a printing transporting direction of the continuous medium and forming a print image on the continuous medium, a charging section for charging at least one of the continuous medium and the image forming drum in order to form a print image on the continuous medium, and a control section for controlling the charging operation of the charging section, the control section controlling, upon automatic loading of the continuous medium into the continuous medium printing apparatus, the charging operation of the charging section so that a leading end portion of the continuous medium may be electrostatically attracted to the image forming drum, whereafter the image forming drum rotates in the printing transporting direction with the continuous medium attracted thereto to exert a transporting force to act upon the continuous medium to transport the continuous medium in the printing transporting direction.
According to another aspect of the present invention, there is provided a continuous medium printing apparatus for printing on a continuous medium, comprising a plurality of image forming drums disposed along a transport path of the continuous medium for rotating in a printing transporting direction of the continuous medium and forming a print image on the continuous medium, a plurality of charging sections provided individually for the image forming drums for charging at least one of the continuous medium and the image forming drums in order to form a print image on the continuous medium, and a control section for controlling the charging operations of the plurality of charging sections, the control section controlling, upon automatic loading of the continuous medium into the continuous medium printing apparatus, the charging operations of the charging sections so that a leading end portion of the continuous medium may be electrostatically attracted successively to the image forming drums in order beginning with one of the image forming drums which is positioned on the most upstream side along the transport path, whereafter the plurality of image forming drums rotate in the printing transporting direction successively in order beginning with one of the image forming drums which is positioned on the most upstream side along the transport path with the continuous medium attracted thereto to exert a transporting force to act upon the continuous medium to transport the continuous medium in the printing transporting direction.
In the continuous medium printing apparatus, a precharger for charging, upon printing on the continuous medium, each of the plurality of image forming drums in order to form a print image on the image forming drum may be used for the charging section or the plurality of charging sections, or alternatively, a transfer charger for charging, upon printing on the continuous medium, the continuous medium in order to transfer a print image on each of the plurality of image forming drums to the continuous medium may be used for the charging section or the plurality of charging sections.
The control section may control the charging operation of each of the plurality of charging sections so that, upon automatic loading of the continuous medium into the continuous medium printing apparatus, a predetermined region of the leading end portion of the continuous medium from a leading end is left as a non-charged region and the continuous medium is charged in another region thereof following the predetermined non-charged region.
The continuous medium printing apparatus may further comprise a medium separating section for separating, as the continuous medium is sent out in the printing transporting direction with the leading end portion of the continuous medium attracted to each of the plurality of image forming drum, the leading end portion of the continuous medium attracted to the image forming drum away from the image forming drum.
In this instance, a separation charger for charging, upon printing on the continuous medium, the continuous medium so as to be separated away from the image forming drum may be used for the medium separating section. Further, a separation voltage upon automatic loading of the continuous medium by the separation charger may be set higher than a separation voltage used upon printing on the continuous medium. Furthermore, the charging operation by the separation charger may be ended after the charging operation by each of the plurality of charging sections upon automatic loading of the continuous medium is ended.
The medium separating section may include a separation wedge disposed in the proximity of the image forming drum for separating the continuous medium sent out in the printing transporting direction from the image forming drum. In this instance, the control section may control the charging operation of the charging section so that the leading end portion of the continuous medium may be electrostatically attracted to the image forming drum after the leading end of the continuous medium passes the position of the separation wedge. Alternatively, the continuous medium printing apparatus may be constructed such that it further comprises a separation wedge contacting mechanism for moving the separation wedge into and out of contact with the image forming drum, and, upon charging operation by the charging section upon automatic loading of the continuous medium, the separation wedge contacting mechanism moves the separation wedge into contact with the image forming drum, but after completion of the charging operation by the charging section, the separation wedge contacting mechanism moves the separation wedge out of contact with the image forming drum.
The control section may control each of the plurality of charging sections to vary the electrostatic attracting force between the continuous medium and the image forming drum in accordance with a printing condition. Where a precharger is used for the charging sections, the control section may control each of the prechargers to vary the charging potential of a corresponding one of the image forming drums in accordance with a printing condition. Alternatively where a transfer charger is used for the charging sections, the control section may control each of the transfer chargers to vary the transfer current in accordance with a printing condition. Further, where a separation charger is used for the medium separating sections, the separation voltage by the separation charger upon automatic loading of the continuous medium may be varied in accordance with a printing condition.
Here, the printing condition includes a medium condition including a characteristic of the continuous medium or an apparatus installation environment condition. The medium condition includes, for example, a thickness of the continuous medium or a width of the continuous medium, and the apparatus installation environment condition includes, for example, a temperature and/or humidity.
Each of the image forming drums may be driven to rotate such that the circumferential velocity of the image forming drum upon automatic loading of the continuous medium is higher than a transporting velocity of the continuous medium.
Where the continuous medium printing apparatus comprises a plurality of image forming drums and a plurality of charging sections, the transporting force by one of the image forming drums in a preceding stage may be cancelled at a point of time when the leading end portion of the continuous medium reaches another one of the image forming drums in a following stage and is electrostatically attracted to the image forming drum in the following stage. In this instance, for the method of cancelling the transporting force, the following techniques {circle around (1)} to {circle around (4)} may be used.
{circle around (1)} Where a precharger for charging each of the image forming drums in order to form a print image on the image forming drum upon printing on the continuous medium is used for the charging sections, the control section controls each of the prechargers to stop the charging operation for the image forming drum to cancel the transporting force.
{circle around (2)} Where a transfer charger for charging the continuous medium in order to transfer a print image on the image forming drum to the continuous medium upon printing on the continuous medium is used for the charging sections, the control section controls each of the transfer chargers to stop the charging operation for the continuous medium to cancel the transporting force.
{circle around (3)} Where a transfer charger for charging the continuous medium in order to transfer a print image on the image forming drum to the continuous medium upon printing on the continuous medium is used for the charging sections and the continuous medium printing apparatus further comprises a transfer charger contacting mechanism for moving each of the transfer chargers into and out of contact with the continuous medium, the transfer charger contacting mechanism cancels the transporting force by moving the transfer charger out of contact with the continuous medium.
{circle around (4)} Where the continuous medium printing apparatus further comprises a transfer guide roller for cooperating with each of the image forming drums to hold the continuous medium therebetween and rotating to guide the continuous medium in the printing transporting direction and a roller contacting mechanism for moving the transfer guide roller into and out of contact with the image forming drum, the transporting force is cancelled when each of the transfer charger contacting mechanisms moves the transfer guide roller out of contact with the image forming drum.
In this instance, the transporting force may be cancelled at any of such timings as given in {circle around (5)} and {circle around (6)} below.
{circle around (5)} Where the continuous medium printing apparatus further comprises a timer which starts a time counting operation at a point of time when the leading end portion of the continuous medium passes the position of the image forming drum in the preceding stage, the transporting force by the image forming drum in the preceding stage is cancelled at a point of time when the timer measures a predetermined time required until the leading end portion of the continuous medium is attracted by the image forming drum in the following stage after the leading end portion of the continuous medium passes the position of the image forming drum in the preceding stage.
{circle around (6)} Where the continuous medium printing apparatus further comprises a sensor for detecting that the leading end portion of the continuous medium reaches the attracting position of the image forming drum in the following stage, the transporting force by the image forming drum in the preceding stage is cancelled at a point of time when the sensor detects that the leading end portion of the continuous medium reaches the attracting position of the image forming drum in the following stage.
The continuous medium printing apparatus may further comprise a transport guide provided along the transport path of the continuous medium between adjacent ones of the plurality of image forming drums for guiding the continuous medium.
The continuous medium printing apparatus may be constructed such that it further comprises medium transport means provided on the downstream side with respect to the image forming drums for transporting the continuous medium, and each of the image forming drums exerts the transporting force to act upon the continuous medium to transport the continuous medium in the printing transporting direction until the leading end portion of the continuous medium reaches the medium transport means.
The printing transporting direction of the continuous medium which may be transported by the image forming drums is an upward direction. One of the plurality of image forming drums which is in a following stage may be disposed above another one of the plurality of image forming drums which is in a preceding stage.
According to a further aspect of the present invention, there is provided a continuous medium printing apparatus for printing on a continuous medium on which a plurality of folding perforations are formed in a separated relationship by a fixed distance from each other, comprising a continuous medium mounting section onto which the continuous medium is to be mounted when automatic loading of the continuous medium into the continuous medium printing apparatus is to be started, a perforation position indication section for indicating a position of the continuous medium mounting section at which the continuous medium is to be mounted as an arrangement position of any of the perforations, and a perforation position determination section for determining an arrangement position of any of the perforations to be indicated by the perforation position indication section in accordance with a printing condition for the continuous medium.
In the continuous medium printing apparatus, the perforation position indication section may include a plurality of graduations provided in the proximity of the continuous medium mounting section for directly indicating an arrangement position of any of the perforations and having identification information added thereto, and a display section for displaying the identification information of one of the graduations which corresponds to the arrangement position of any of the perforations determined by the perforation position determination section.
In this instance, a display unit of an operation panel of the continuous medium printing apparatus may be used as the display section. As an alternative, a seven-segment display unit provided in the proximity of the continuous medium mounting section may be used as the display section. As another alternative, a display unit of an operation panel provided for exclusive use for operating automatic loading of the continuous medium may used as the display section.
The continuous medium printing apparatus may be constructed such that the graduations are distributed on the continuous medium mounting section on the opposite sides in a widthwise direction of the continuous medium across the continuous medium, and the graduations on the opposite sides in the widthwise direction of the continuous medium indicate different arrangement positions for any of the perforations from each other.
In this instance, those of the graduations on one side indicate arrangement positions for any one of the perforations upon single-sided printing and those of the graduations on the other side may indicate arrangement positions for any of the perforations upon double-sided printing. Alternatively, the continuous medium printing apparatus may be constructed such that it further comprises a pair of light emitting elements provided on the opposite sides in the widthwise direction of the continuous medium for indicating whether an indication by one of those of the graduations on one of the opposite sides in the widthwise direction of the continuous medium or an indication by one of those of the graduations on the other of the opposite sides in the widthwise direction of the continuous medium is valid, and one of the light emitting elements which is on that side of one of the graduations which is determined to indicate an arrangement position of any of the perforations by the perforation position determination section is driven to be lit.
The continuous medium printing apparatus may be constructed such that the perforation position indication section includes a plurality of light emitting elements provided in the proximity of the continuous medium mounting section for indicating an arrangement position of any of the perforations, and one of the light emitting elements which is disposed at an arrangement position of one of the perforations determined by the perforation position determination section is driven to be lit.
In this instance, the continuous medium printing apparatus may be constructed such that the plurality of light emitting elements are distributed on the opposite sides in a widthwise direction of the continuous medium across the continuous medium on the continuous medium mounting section, and the light emitting elements on the opposite sides in the widthwise direction of the continuous medium indicate different arrangement positions for any of the perforations from each other. Further, those of the light emitting elements on one side indicate arrangement positions for any of the perforations upon single-sided printing and those of the light emitting elements on the other side may indicate arrangement positions for any of the perforations upon double-sided printing.
The continuous medium printing apparatus may be constructed such that the perforation position indication section includes a movable indication member provided in the proximity of the continuous medium mounting section for indicating an arrangement position of any of the perforations, and the movable indication member is driven to be positioned at an arrangement position of any of the perforations determined by the perforation position determination section. Further, the continuous medium printing apparatus may be constructed such that the movable indication members are provided on the opposite sides in a widthwise direction of the continuous medium across the continuous medium on the continuous medium mounting section, and the movable indication members on the opposite sides in the widthwise direction of the continuous medium indicate =arrangement positions for any of the perforations which are different from each other.
In this instance, the continuous medium printing apparatus may be constructed such that one of the movable indication members on one side indicates an arrangement position of any of the perforations upon single-sided printing and the other of the movable indication members on the other side indicates an arrangement position of any of the perforations upon double-sided printing. Alternatively, the continuous medium printing apparatus may be constructed such that one of the movable indication members which is on one of the opposite sides in the widthwise direction of the continuous medium on which an indication is invalid is driven to be positioned at a position outside a predetermined range for indicating an arrangement position of any of the perforations.
The continuous medium printing apparatus may further comprise a printing condition inputting section for inputting the printing condition to the perforation position determination section. The printing condition may include information regarding the fixed distance between the perforations formed in the continuous medium or information regarding a printing operation for the continuous medium. In the latter case, the information regarding a printing operation may be printing mode information which indicates whether single-sided printing should be performed or double-side printing should be performed for the continuous medium.
With the continuous medium printing apparatus of the present invention described above, the following effects or advantages can be achieved.
[1] Since, upon automatic loading of the continuous medium into the continuous medium printing apparatus, the image forming drum or each of the image forming drums rotates with the continuous medium attracted thereto to transport the continuous medium in the printing transporting direction, the image forming drum which is originally provided so as to be used to perform printing can exert a transporting force to act upon the continuous medium to transport the continuous medium without additional provision of a new tractor mechanism or some other transport mechanism. Accordingly, also where a plurality of printing process sections are provided in a single apparatus and also where the transporting direction of the continuous medium includes an upward direction, automatic loading of the continuous medium can be achieved with certainty without complicating the structure of the apparatus.
[2] Since, upon automatic loading of the continuous medium, the predetermined region of the leading end portion of the continuous medium from the leading end is left as a non-charged region and the continuous medium is charged in another region thereof following the predetermined non-charged region, the leading end of the continuous medium can be separated away from the image forming drum readily, and the continuous medium can be transported with certainty toward the downstream side of the transport path without causing penetration of the leading end of the continuous medium into the separation wedge to cause jamming.
[3] Since the continuous medium sent out in the printing transport direction by any of the image forming drums can be separated away from the image forming drum by the medium separation section, the continuous medium can be transported with certainty toward the downstream side of the transport path.
[4] Where a separation wedge is used for the medium separating sections, since the continuous medium can be mechanically/compulsorily separated away from the image forming drum, the continuous medium can be transported with a higher degree of certainty to the downstream side of the transport path. In this instance, where the leading end portion of the continuous medium is electrostatically attracted to the image forming drum after the leading end of the continuous medium passes the position of the separation wedge, the predetermined region of the leading end portion of the continuous medium from the leading end can be set as a non-charged region, and the region following the non-charged region is charged. Consequently, as described above, the leading end of the continuous medium can be separated away from the image forming drum readily, and the continuous medium can be transported with certainty toward the downstream side of the transport path without causing penetration of the leading end of the continuous medium into the separation wedge to cause jamming.
[5] Since the charging sections (prechargers, transfer chargers) and the separation chargers (medium separating sections) are controlled in accordance with a printing condition such as a medium condition (the thickness or width of the continuous medium) or an apparatus installation environment condition (the temperature or humidity), the continuous medium can be attracted with certainty to the image forming drum or can be separated away from the image forming drum with certainty, and consequently, the continuous medium can be transported with certainty toward the downstream side of the transport path.
[6] Since, upon automatic loading of the continuous medium, each of the image forming drums is driven to rotate so that the circumferential velocity of the image forming drum may be higher than a transporting velocity of the continuous medium, a tension acts upon the continuous medium on the upstream side with respect to the image forming drum, and consequently, the continuous medium on the upstream side can be prevented from being warped with certainty and the continuous medium can be transported with certainty toward the downstream side of the transport path.
[7] Where a plurality of image forming drums and a plurality of charging sections are provided, since the transporting force by one of the image forming drums in a preceding stage is cancelled at a point of time when the leading end portion of the continuous medium reaches another one of the image forming drums in a following state and is electrostatically attracted by the image forming drum in the following stage, the continuous medium can be prevented from being acted upon simultaneously by restraints from the two image forming drums, and otherwise possible breakage of the continuous medium can be prevented with certainty.
[8] Where a transport guide for guiding the continuous medium is provided between a plurality of image forming drums, the continuous medium can be prevented from being bent between the image forming drums with certainty and can be transported with certainty to the image forming drum in the following state.
[9] Since the continuous medium is acted upon by a transporting force from one of the image forming drums until the leading end portion of the continuous medium reaches the medium transport means on the downstream side with respect to the image forming drum, the continuous medium can be automatically loaded with certainty and besides the continuous medium can be prevented from being acted upon by restraints simultaneously from the medium transport means and the image forming drum. Consequently, otherwise possible breakage of the continuous medium can be prevented with certainty.
[10] Since, upon automatic loading of a continuous medium, an arrangement position of any of the perforations conforming with a printing condition on the continuous medium (a mounting position on the continuous medium mounting section) and the arrangement position is indicated by the perforation position indication section, even where a large number of printing modes or a large number of types of continuous media are used, upon loading of a continuous medium, the arrangement position of a perforation suitable for the printing mode or the type of the continuous medium can be recognized accurately by an operator without depending upon discrimination of the operator. Consequently, occurrence of a trouble arising from an error in mounting of the continuous medium can be prevented with certainty.
The above and other objects, features and advantages of the present invention will become apparent from the following description and the appended claims, taken in conjunction with the accompanying drawings in which like parts or elements denoted by like reference symbols.
BRIEF DESCRIPTION OF THE DRAWINGS
FIGS. 1
to
4
are side elevational views schematically showing part of a continuous medium printing apparatus according to an embodiment of the present invention and illustrating different stages of an automatic loafing procedure for a continuous medium;
FIG. 5
is a side elevational view schematically showing a general construction of the continuous medium printing apparatus' shown in
FIG. 1
;
FIGS. 6A and 6B
are side elevational views showing a construction of part of a transfer charger contacting mechanism/roller contacting mechanism of the continuous medium printing apparatus shown in
FIG. 1
when the transfer charger contacting mechanism/roller contacting mechanism are in a contacting position and in a separating state, respectively;
FIG. 7
is a block diagram showing a construction of part of a control system of the continuous medium printing apparatus of
FIG. 1
;
FIG. 8
is a diagram illustrating a control voltage for controlling transfer current in the continuous medium printing apparatus of
FIG. 1
;
FIGS. 9A and 9B
are diagrams illustrating control voltages for controlling separation voltages (P—P voltage and offset voltage) in the continuous medium printing apparatus of
FIG. 1
;
FIG. 10
is a view illustrating an example of a setting table for transfer currents corresponding to different medium conditions (paper thickness and paper length) in the continuous medium printing apparatus of
FIG. 1
;
FIG. 11
is a view illustrating an example of a setting table for separation voltages corresponding to different medium conditions (paper thickness and paper length) in the continuous medium printing apparatus of
FIG. 1
;
FIGS. 12A
to
12
N are time charts illustrating details of an automatic loading procedure for a continuous medium by the continuous medium printing apparatus of
FIG. 1
;
FIG. 13
is a plan view schematically showing a continuous medium mounting section (tractor mechanism/paper holder) of the continuous medium printing apparatus of
FIG. 1
;
FIGS. 14
to
16
are similar views but showing different modifications to the continuous medium mounting section shown in
FIG. 13
;
FIG. 17
is a side elevational view schematically showing a structure of a portion of the continuous medium printing apparatus of
FIG. 1
in which a pinch roller is provided;
FIG. 18
is a plan view schematically showing the structure of the portion of the continuous medium printing apparatus shown in
FIG. 17
;
FIGS. 19A and 19B
are a front elevational view and a side elevational view, respectively, showing a pinch roller of the continuous medium printing apparatus of
FIG. 1
;
FIGS. 20A and 20B
are a front elevational view and a side elevational view, respectively, showing a modification to the pinch roller shown in
FIGS. 19A and 19B
;
FIG. 21
is a schematic view illustrating a subject to be solved which is provided by a shape of a conventional pinch roller; and
FIG. 22
is a plan view schematically showing a conventional continuous medium mounting section of a continuous medium printing apparatus.
DESCRIPTION OF THE PREFERRED EMBODIMENT
A continuous medium printing apparatus (which may be hereinafter referred to as continuous paper printer or merely as printer) according to an embodiment of the present invention is connected to a host apparatus such as a host computer and is operable, in response to a printing instruction from the host apparatus, to transport a continuous medium (which may be hereinafter referred to as continuous paper or merely as paper) such as continuous recording paper which is an object of printing of the continuous medium printing apparatus and print on the opposite faces of the continuous medium by electrophotography.
First, a construction of the continuous paper printer of the present embodiment is described with reference to
FIGS. 1
to
6
A and
6
B.
The continuous paper printer of the present embodiment prints on the opposite faces of continuous paper
1
as seen in FIG.
5
and includes a paper hopper
10
, a transport system
700
, a first transfer process unit (first image forming process unit)
250
, a second transfer process unit (second image forming process unit)
260
, a first fixing unit
410
, a second fixing unit
420
, a stacker
60
, a blower
8
, a mechanism control section
100
(refer to
FIG. 7
) and a flash fixing unit power supply
9
.
In the continuous paper printer of the present embodiment, in order to allow the continuous paper
1
to be folded and stacked into the stacker
60
after it is printed, the continuous paper
1
has perforations
1
c
formed in a predetermined separated relationship from each other therein (refer to
FIGS. 13
to
16
). Further, the continuous paper
1
has feed holes formed in an equally separated relationship from each other along the opposite side portions thereof for engaging with feed pins of tractor belts
721
of a pair of tractor mechanisms (paper transport tractors)
72
and
73
to allow transportation of the continuous paper
1
.
The paper hopper
10
holds the continuous paper
1
, which has not been printed as yet, in a folded state and successively supplies the continuous paper
1
. An operator will place the non-printed continuous paper
1
into the paper hopper
10
before printing is started.
The stacker
60
stacks the continuous paper
1
, which has been printed already and transported thereto by the transport system
700
, cumulatively in a folded state, and includes a swing guide
61
and a stacking section
62
. In particular, in the stacker
60
, the swing guide
61
is driven to be rocked to guide the printed continuous paper
1
so as to distribute the continuous paper
1
alternately leftwardly and rightwardly in
FIG. 5
in accordance with the distance between the perforations
1
c
so that the continuous paper
1
may be stacked into the stacking section
62
while it is folded back successively at the positions of the perforations
The first transfer process unit
250
transfers a toner image to the rear face of the continuous paper
1
by electrophotography under the control of the mechanism control section
100
which will be hereinafter described, and includes a photosensitive drum (image forming drum)
211
, a transfer unit
212
, an exposure LED unit (exposure section)
216
, a precharger
215
, a cleaning unit
220
and a development unit
219
with a toner hopper. The first transfer process unit
250
further includes various parts not shown such as an AC discharger and an LED discharger.
Upon printing, the photosensitive drum
211
rotates in a direction indicated by an arrow mark a while it contacts with the continuous paper
1
. During rotation of the photosensitive drum
211
, a toner image is formed on an outer circumferential face of the photosensitive drum
211
and transferred to the continuous paper
1
.
The cleaning unit
220
which is a cleaner unit for collecting waste toner powder (remaining toner powder) and so forth on the surface of the photosensitive drum
211
is disposed adjacent the outer periphery of and above the photosensitive drum
211
.
The cleaning unit
220
includes a constant pressure blade
214
, a cleaning brush
213
and a waste toner screw
221
as shown in FIG.
5
.
The constant pressure blade
214
is held in contact with the surface of the photosensitive drum
211
at a predetermined angle over the entire range of the photosensitive drum
211
in its axial direction. The photosensitive drum
211
rotates in one direction (direction indicated by an arrow mark a in
FIG. 5
) while it remains in contact with the constant pressure blade
214
so that remaining toner powder sticking to the surface of the photosensitive drum
211
may be exfoliated from the surface of the photosensitive drum
211
at the location where the photosensitive drum
211
contacts with the constant pressure blade
214
.
The cleaning brush
213
is disposed over the entire range of the photosensitive drum
211
in its axial direction such that it contacts with the photosensitive drum
211
on the upstream side with respect to the constant pressure blade
214
, and is driven to rotate in a direction opposing to the direction of rotation of the photosensitive drum
211
(the direction of the arrow mark a) while it is held in contact with the surface of the photosensitive drum
211
. Consequently, the cleaning brush
213
functions to move remaining toner powder exfoliated from the surface of the photosensitive drum
211
by the constant pressure blade
214
toward the waste toner screw
221
.
A scraping off plate (not shown) for scraping remaining toner powder off the cleaning brush
213
is provided fixedly on the upstream side with respect to the cleaning brush
213
along the outer periphery of the photosensitive drum
211
and extends over the entire extent of the photosensitive drum
211
in its axial directly in such a manner that it penetrates into the cleaning brush
213
. Below the scraping off plate, the waste toner screw
221
for discharging remaining toner powder (waste toner powder) scraped off the cleaning brush
213
is disposed in parallel to the photosensitive drum
211
. The waste toner screw
221
is driven to rotate in a predetermined direction by a drive motor not shown.
Adjacent one end (waste toner powder discharging side end) of the waste toner screw
221
, a toner cartridge
217
used up already is disposed as a waste toner collector for recovering waste toner powder sent out by the waste toner screw
221
. In short, waste toner powder which has been transported by rotation of the waste toner screw
221
drops into and is recovered by the waste toner collector.
It is to be noted that, in order to prevent remaining toner powder from dropping onto the photosensitive drum
211
before it is recovered into the toner collector after it is exfoliated from the photosensitive drum
211
, the cleaning unit
220
described above is surrounded by a cover not shown.
A plurality of (two in the present embodiment) prechargers (charging sections)
215
are disposed at positions on the downstream side with respect to the cleaning unit
220
along the outer periphery of the photosensitive drum
211
so that the surface of the photosensitive drum
211
may be charged uniformly by the prechargers
215
.
The exposure LED unit
216
is disposed at a position on the downstream side with respect to the prechargers
215
along the outer periphery of the photosensitive drum
211
. The exposure LED unit
216
is formed from an LED head or the like which irradiates an optical image corresponding to an image to be printed to form an electrostatic latent image on the surface of the photosensitive drum
211
, and is included in an optical unit for exposure.
The development unit
219
with a toner hopper for developing an electrostatic latent image formed on the photosensitive drum
211
by the exposure LED unit
216
to form a toner image is disposed at a position on the downstream side with respect to the exposure LED unit
216
along the outer periphery of the photosensitive drum
211
. A toner hopper
218
for supplying developing toner powder into the development unit
219
is mounted on the development unit
219
with a toner hopper. Further, a toner cartridge
217
for supplying developing toner powder to the toner hopper
218
is removably mounted on the toner cartridge
217
.
The photosensitive drum
211
is contacted with the continuous paper
1
on the downstream side of the development unit
219
with a toner hopper along the outer periphery of the photosensitive drum
211
so that a toner image on the photosensitive drum
211
is transferred to the continuous paper
1
by the transfer unit
212
.
The transfer unit
212
includes a transfer charger
212
a
and a separation charger
212
b
and is disposed at a position opposing to the photosensitive drum
211
across the continuous paper
1
.
The transfer charger (charging section)
212
a
generates corona discharge with a potential of a polarity reverse to that of a charging potential for a toner image at the position at which the photosensitive drum
211
and the continuous paper
1
contact with each other to charge the continuous paper
1
so that the toner image may be attracted/transferred from the photosensitive drum
211
to the continuous paper
1
.
The separation charger (medium separation section)
212
b
is disposed adjacent the transfer unit
212
on the downstream side with respect to the transfer charger
212
a
along the transport path of the continuous paper
1
and charges the continuous paper
1
to cancel/remove charge of the continuous paper
1
after a toner image has been transferred to the continuous paper
1
in order to facilitate separation of the continuous paper
1
from the photosensitive drum
211
.
It is to be noted that the outer circumferential face of the photosensitive drum
211
which has passed the transfer position to the continuous paper
1
passes the cleaning unit
220
as the photosensitive drum
211
further rotates in the direction of the arrow mark a and, thereupon, remaining toner powder on the outer circumferential face of the photosensitive drum
211
is removed by the cleaning unit
220
as described above.
Further, a transfer guide roller
77
is provided on the upstream side with respect to the transfer unit
212
along the transport path of the continuous paper
1
. The transfer guide roller
77
rotates with the continuous paper
1
held between the photosensitive drum
211
and the transfer guide roller
77
to guide the continuous paper
1
in the printing transport direction.
The transfer unit
212
and the transfer guide roller
77
are driven to be brought into and out of contact with the photosensitive drum
211
by a contacting mechanism
230
shown in
FIGS. 6A and 6B
. The contacting mechanism
230
is controlled by the mechanism control section
100
which will be hereinafter described. The continuous paper
1
passes between the transfer unit
212
/transfer guide roller
77
and the photosensitive drum
211
, and contacts with the photosensitive drum
211
in a condition wherein the transfer unit
212
/transfer guide roller
77
are positioned close to the photosensitive drum
211
as shown in
FIG. 6A
by the contacting mechanism
230
. On the other hand, the continuous paper
1
is separated away from the photosensitive drum
211
in another condition wherein the transfer unit
212
/transfer guide roller
77
are separated away from the photosensitive drum
211
as shown in
FIG. 6B
by the contacting mechanism
230
. It is to be noted that the continuous paper
1
is not shown in
FIGS. 6A and 6B
.
As shown in
FIGS. 6A and 6B
, the contacting mechanism
230
includes a pair of side plates
232
(only one is shown) for holding the transfer unit
212
and the transfer guide roller
77
from the opposite sides of them, a pair of contacting arms
231
(only one is shown), and a stepping motor (not shown) for driving the contacting arms
231
to pivot.
The side plates
232
are mounted at upper portions thereof on a pair of jamming processing side plates
236
(only one is shown) by a pivot shaft
235
for pivotal motion around the pivot shaft
235
with respect to the jamming processing side plates
236
. Each of the side plates
232
has a guideway
232
a
formed therein and extending substantially in parallel to a direction along which the transfer charger
212
a
, separation charger
212
b
and transfer guide roller
77
are arranged.
A slide shaft
231
a
is mounted at end portions of the contacting arms
231
and is fitted for sliding movement in and along the guideways
232
a
. The contacting arms
231
are mounted at the other end portions thereof on the corresponding jamming processing side plates
236
by a pivot shaft
231
b
such that the contacting arms
231
can be pivoted around an axis of the pivot shaft
23
lb with respect to the jamming processing side plates
236
. A stepping motor (not shown) whose operation is controlled by the mechanism control section
100
which will be hereinafter described is connected to the pivot shaft
231
b
so that the contacting arms
231
are driven to pivot around the axis of the pivot shaft
231
b
by the stepping motor.
If the contacting arms
231
are driven to pivot in a direction indicated by an arrow mark b by the stepping motor while the transfer unit
212
/transfer guide roller
77
are positioned close to the photosensitive drum
211
as shown in
FIG. 6A
, then the slide shaft
231
a
of the contacting arms
231
is moved under the guidance of the guideways
232
a
. Upon the movement of the slide shaft
231
a
, the side plates
232
are pivoted in a direction indicated by an arrow mark c in
FIG. 6A
until the transfer unit
212
and the transfer guide roller
77
are separated away from the photosensitive drum
211
together with the continuous paper
1
as shown in FIG.
6
B.
If the contacting arms
231
are driven to be pivoted in a direction indicated by an arrow mark b′ by the stepping motor reversely to that described above while the transfer unit
212
/transfer guide roller
77
are separated from the photosensitive drum
211
as shown in
FIG. 6B
, then the slide shaft
231
a
of the contacting arms
231
is moved under the guidance of the guideways
232
a
. Upon the movement of the slide shaft
231
a
, the side plates
232
are pivoted in a direction indicated by an arrow mark c′ until the transfer unit
212
and the transfer guide roller
77
are positioned close to the photosensitive drum
211
together with the continuous paper
1
as shown in FIG.
6
A.
It is to be noted that guides
234
a
to
234
c
for guiding the continuous paper
1
are provided on the side plates
232
.
The second transfer process unit
260
is disposed above the first transfer process unit
250
described above and transfers a toner image onto the surface of the continuous paper
1
by electrophotography under the control of the mechanism control section
100
which will be hereinafter described. The second transfer process unit
260
has a structure substantially similar to that of the first transfer process unit
250
and is configure/arranged in a substantially symmetrical relationship to the first transfer process unit
250
with respect to a vertical plane.
It is to be noted that, in
FIGS. 1
to
5
, like or corresponding components of the second transfer process unit
260
to those of the first transfer process unit
250
described hereinabove are denoted by like reference symbols and overlapping description of them is omitted herein. Further, also the second transfer process unit
260
has a contacting mechanism
230
having a similar construction to that described hereinabove with reference to
FIGS. 6A and 6B
.
The first fixing unit
410
and the second fixing unit
420
fix toner images transferred to the rear face and the front face of the continuous paper
1
to the continuous paper
1
, and in the present embodiment, a flash fixing unit is used for the fixing units
410
and
420
. The first fixing unit
410
and the second fixing unit
420
have a similar construction. In particular, each of the fixing units
410
and
420
includes a pair of flash lamps
412
, a reflecting mirror
411
and an opposing reflecting mirror
413
.
The flash lamps
412
emit flashlight for fixing a toner image to the continuous paper
1
, and, for example, a xenon lamp is used for the flash lamps
412
. The reflecting mirror
411
is disposed behind the flash lamps
412
and reflects flashlight of the flash lamps
412
toward a fixing face of (a toner image on) the continuous paper
1
. The opposing reflecting mirror
413
is positioned in an opposing relationship to the flash lamps
412
and the reflecting mirror
411
across the continuous paper
1
for reflecting flashlight from the flash lamps
412
so as to be irradiated efficiently upon the continuous paper
1
.
The first fixing unit
410
is disposed on the downstream side with respect to the first transfer process unit
250
and fixes a toner image transferred to the rear face of the continuous paper
1
by the first transfer process unit
250
. The second fixing unit
420
is disposed on the downstream side with respect to the second transfer process unit
260
and fixes another toner image transferred to the front face of the continuous paper
1
by the second transfer process unit
260
. It is to be noted that, in the present embodiment, the second fixing unit
420
is disposed on the downstream side with respect to the first fixing unit
410
.
The first fixing unit
410
and the second fixing unit
420
are surrounded by a duct
83
connected to and communicated with the blower
8
so that smoke, odor and so forth composed of high molecular organic substances such as styrene, butadiene and phenol generated from the first fixing unit
410
and the second fixing unit
420
may be collected through the duct
83
.
The blower
8
includes a fan
81
and a filter
82
which includes activated carbon or a like substance. Air in the duct
83
is exhausted by the fan
81
so that it may be exhausted to the outside of the present apparatus by the fan
81
after smoke and so forth generated by the fixing units
410
and
420
are collected through the duct
83
and odor and so forth in the air are attracted by the filter
82
.
The transport system
700
transports the continuous paper
1
from the paper hopper
10
to the stacker
60
along the transport path. By the transport system
700
, the continuous paper
1
is first drawn out from the paper hopper
10
and then transported so that it successively passes the positions of the first transfer process unit
250
, second transfer process unit
260
, first fixing unit
410
and second fixing unit
420
along the transport path while it is printed by them, whereafter it is sent out into the stacker
60
.
The transport system
700
includes a transport tractor
710
, a guide member
75
, transfer guide rollers
77
, an automatic loading guide (transport guide)
32
, folding back rollers
41
,
42
and
51
,
52
, a discharging roller
761
, scuff rollers
781
and
791
, and pinch rollers
762
,
782
and
792
.
The transport tractor
710
is a transport apparatus for transporting the continuous paper
1
and includes a plurality of (two in the present embodiment) tractor mechanisms
72
and
73
. The tractor mechanisms
72
and
73
have a similar construction and each includes a driving shaft
722
and a driven shaft
723
disposed in parallel to each other and an endless tractor belt
721
extending between and around the driving shaft
722
and the driven shaft
723
. The tractor belt
721
has feed pins provided in an equally separated relationship from each other along the opposite sides thereof for engaging with feed holes formed along the opposite sides of the continuous paper
1
.
A driving belt
725
extends between and around the driving shaft
722
of the tractor mechanism
72
and the driving shaft
722
of the tractor mechanism
73
, and a drive motor
724
is connected to the driving shaft
722
of the tractor mechanism
72
. The drive motor
724
can drive the driving shaft
722
of the tractor mechanism
72
to rotate at any velocity in any direction. When the driving shaft
722
of the tractor mechanism
72
is driven to rotate by the drive motor
724
, the driving force is transmitted also to the driving shaft
722
of the tractor mechanism
73
by the driving belt
725
so that the tractor belts
721
of the tractor mechanisms
72
and
73
are driven to circulate in synchronism with each other in the same direction so that the continuous paper
1
can be transported in any of the printing transporting direction and the direction reverse to the printing transporting direction.
Further, the transport tractor
710
includes a back tension roller
71
disposed between the tractor mechanism
73
and the tractor mechanism
72
(that is, on the upstream side with respect to the tractor mechanism
72
on the downstream side) for exerting a tension to act upon the continuous paper
1
in the direction reverse to the printing transporting direction of the continuous paper
1
. The back tension roller
71
includes a pair of presser rollers, that is, a driving side presser roller
711
and a driven side presser roller (pinch roller)
712
.
A drive motor
714
is connected to the driving side presser roller
711
so that the driving side presser roller
711
can be driven to rotate at any velocity in the printing transporting direction of the continuous paper
1
or the direction reverse to the printing transporting direction by the drive motor
714
.
The driven side presser roller (pinch roller)
712
presses the continuous paper
1
from above against the driving side presser roller
711
and is driven to rotate by transportation of the continuous paper
1
.
In particular, the back tension roller
71
exerts a tension to act upon the continuous paper
1
in the direction reverse to the printing transporting direction as the driving side presser roller
711
is driven to rotate in the direction reverse to the printing transporting direction of the continuous paper
1
by the drive motor
714
while the continuous paper
1
is held between the driving side presser roller
711
and the driven side presser roller
712
. Consequently, the tension acts upon the continuous paper
1
in the direction reverse to the printing transporting direction thereby to keep the continuous paper
1
taut.
The guide member
75
guides the continuous paper
1
sent out in a horizontal direction from the transport tractor
710
(tractor mechanism
72
) toward a vertically upward direction along the transport path, and is formed from a curved plate-like member.
The transfer guide rollers
77
are provided individually for the transfer process units
250
and
260
as described hereinabove and each rotates with the continuous paper
1
held between the photosensitive drum
211
and the transfer guide roller
77
to guide the continuous paper
1
in the printing transporting direction.
It is to be noted that the transfer guide rollers
77
and the folding back rollers
41
and
42
which are hereinafter described are charged to the same polarity as that of non-fixed toner powder on the continuous paper
1
. Consequently, when the folding back rollers
41
and
42
and the transfer guide rollers
77
contact with non-fixed toner powder on the continuous paper
1
, the toner powder does not stick to any of the folding back rollers
41
and
42
and the transfer guide rollers
77
, thereby preventing otherwise possible damage to a toner image transferred to the continuous paper
1
. Further, the folding back rollers
41
and
42
and the transfer guide rollers
77
are allowed to rotate only in the printing transporting direction.
The automatic loading guide (transport guide)
32
is disposed between the first transfer process unit
250
and the second transfer process unit
260
as shown in
FIGS. 1
to
4
and guides the continuous paper
1
along the transport path (that is, toward an upward direction) from the first transfer process unit
250
to the second transfer process unit
260
.
The folding back rollers (transport rollers, medium transport means)
41
and
42
are disposed in an opposing relationship to each other across the continuous paper
1
between the second transfer process unit
260
and the first fixing unit
410
such that they contact with the rear face and the front face of the continuous paper
1
, respectively. A drive motor (not shown) is connected to each of the folding back rollers
41
and
42
so that the folding back rollers
41
and
42
are individually driven to rotate by the drive motors.
The continuous paper
1
is wrapped over a predetermined angle around the folding back roller
41
so that the transportation direction of the continuous paper
1
may be changed such that the angle defined between the transporting direction of the continuous paper
1
in the second transfer process unit
260
and the transporting direction of the continuous paper
1
in the first fixing unit
410
may be greater than a predetermined angle. The folding back rollers
41
and
42
function also as light intercepting members for preventing light leaking from the first fixing unit
410
and the second fixing unit
420
from reaching the first transfer process unit
250
and the second transfer process unit
260
. It is to be noted that a light interception member
43
for intercepting leaking light from the first fixing unit
410
is disposed between the second transfer process unit
260
and the first fixing unit
410
.
Since the folding back rollers
41
and
42
change the transporting direction of the continuous paper
1
and function as light intercepting members as described above, leaking light from the first fixing unit
410
and the second fixing unit
420
can be prevented from reaching the photosensitive drum
211
of the first transfer process unit
250
and the second transfer process unit
260
and the lives of the photosensitive drums
211
can be prevented from being shortened by deterioration by light. Further, deterioration of the print quality by a drop of the surface potentials of the photosensitive drums
211
can be prevented.
The folding back rollers
51
and
52
are disposed in an opposing relationship to each other across the continuous paper
1
between the first fixing unit
410
and the second fixing unit
420
such that they contact with the rear face and the front face of the continuous paper
1
, respectively. The continuous paper
1
is wrapped over a predetermined angle around the folding back roller
51
so that the transporting direction of the continuous paper
1
may be changed such that the angle defined between the transporting direction of the continuous paper
1
in the first fixing unit
410
and the transporting direction of the continuous paper
1
in the second fixing unit
420
is greater than a predetermined angle. It is to be noted that the folding back roller
52
is formed as a pinch roller which presses the continuous paper
1
from above against the folding back roller
51
and is driven to rotate by transportation of the continuous paper
1
. Further, a drive motor (not shown) is connected to the folding back roller
52
so that the folding back roller
51
is driven to rotate by the drive motor.
A frictional force exerted between the surface of the continuous paper
1
and the surface of the folding back roller
51
as the continuous paper
1
is wrapped over the predetermined angle around the folding back roller
51
acts as a reactive force upon the continuous paper
1
when the continuous paper
1
is transported by the transport tractor
710
so that the continuous paper
1
can always be kept taut during transportation thereof.
It is to be noted that, while, in the present embodiment, the folding back roller
51
contacts with the rear face of the continuous paper
1
, a toner image on the rear face of the continuous paper
1
at the folding back roller
51
has been fixed already by the first fixing unit
410
, and consequently, even if the toner image contacts with the folding back roller
51
, it is not disturbed by the folding back roller
51
and the print quality of the continuous paper
1
is not deteriorated.
Further, since the second fixing unit
420
can be disposed at a low position by changing the transporting direction of the continuous paper
1
by means of the folding back roller
51
so that the transporting direction of the continuous paper
1
in the second fixing unit
420
may be a substantially horizontal direction, the height of the transport path of the continuous paper
1
can be made low and the apparatus can be reduced in size.
Furthermore, also by changing the transporting direction of the continuous paper
1
by means of the folding back roller
51
, light leaking from the second fixing unit
420
can be prevented from reaching the photosensitive drums
211
of the first transfer process unit
250
and the second transfer process unit
260
. The folding back roller
51
has also a function of preventing leaking light from the second fixing unit
420
from propagating along the front face of the continuous paper
1
until it reaches the second transfer process unit
260
thereby to intercept the leaking light from the second fixing unit
420
.
The discharging roller
761
and the pinch roller
762
are disposed in an opposing relationship to each other across the continuous paper
1
on the downstream side with respect to the second fixing unit
420
such that they contact with the rear face and the front face of the continuous paper
1
, respectively. The continuous paper
1
is wrapped over a predetermined angle around the discharging roller
761
so that the transporting direction of the continuous paper
1
may be changed from a horizontal direction to a downward direction. It is to be noted that the pinch roller
762
presses the continuous paper
1
from above against the discharging roller
761
and is driven to rotate by transportation of the continuous paper
1
. A drive motor (not shown) is connected to the discharging roller
761
so that the discharging roller
761
may be driven to rotate by the drive motor.
The scuff roller
781
and the pinch roller
82
are disposed in an opposing relationship to each other across the continuous paper
1
on the downstream side with respect to the discharging roller
761
and the pinch roller
762
such that they contact with the rear face and the front face of the continuous paper
1
, respectively. The scuff roller
781
and the pinch roller
782
rotate while they hold the continuous paper
1
therebetween to exert a feeding force to act upon the continuous paper
1
. The continuous paper
1
is wrapped over a predetermined angle around the scuff roller
781
, and when the scuff roller
781
is driven to rotate by a drive motor (not shown), the scuff roller
781
slidably contacts with the continuous paper
1
and exerts a feeding force to act upon the continuous paper
1
to transport the continuous paper
1
.
The scuff roller
791
and the pinch roller
792
are disposed in the proximity of the entrance of the stacker
60
on the downstream side with respect to the scuff roller
781
and the pinch roller
782
and function similarly as the scuff roller
781
and the pinch roller
782
described above, respectively. Thus, detailed overlapping description of the scuff roller
791
and the pinch roller
792
is omitted herein to avoid redundancy.
It is to be noted that the flash fixing unit power supply
9
supplies power to the flash lamps
412
of the first fixing unit
410
and the second fixing unit
420
.
The continuous paper printer of the present embodiment is composed of two parts of a first housing
1001
and a second housing
1002
. In the first housing
1001
, the first transfer process unit
250
, second transfer process unit
260
, first fixing unit
410
, second fixing unit
420
and transport system
700
described above are disposed, and also the mechanism control section
100
(not shown in
FIG. 5
; refer to
FIG. 7
) which will be hereinafter described and a main power supply apparatus (not shown) for supplying power to the first transfer process unit
250
, second transfer process unit
260
, transport system
700
and so forth are disposed. In the second housing
1002
, the blower
8
, stacker
60
and flash fixing unit power supply
9
are disposed, and also the scuff rollers
781
and
791
and the pinch rollers
782
and
792
which are components of the transport system
700
are disposed.
In the transport tractor
710
, a medium trailing end detection section
74
for detecting a trailing end of the continuous paper
1
is mounted on the upstream side with respect to the tractor mechanism
73
. The medium trailing end detection section
74
includes, for example, a photo-sensor including a light emitting element and a light receiving element and is disposed such that the continuous paper
1
intercepts light between the light emitting element and the light receiving element. Thus, when the continuous paper
1
which intercepts light between the light emitting element and the light receiving element disappears, the light receiving element of the medium trailing end detection section
74
detects light from the light emitting element, and such detection is displayed on a display unit
111
of an operation panel
110
shown in
FIG. 7
or a like device to notify the operator that the trailing end of the continuous paper
1
has been detected.
Further, in the continuous paper printer of the present embodiment (in the first housing
1001
), a leading end detection sensor
310
and automatic loading sensors
311
to
313
are provided as shown in
FIGS. 1
to
4
. The sensors
310
to
313
are used to detect, upon automatic loading (automatic mounting) of the continuous paper
1
into the continuous paper printer, to which position the continuous paper
1
has been transported in the continuous paper printer. The sensors
310
to
314
are each formed from, for example, a photo-sensor including a light emitting element and a light receiving element, and presence of the continuous paper
1
(arrival of the continuous paper
1
at the position of the photo-sensor) is detected by interception of light to be introduced from the light emitting element into the light receiving element by the continuous paper
1
.
The leading end detection sensor
310
is disposed on the exit side of the transport tractor
710
(tractor mechanism
72
) and detects a leading end
1
a
of the continuous paper
1
to detect that the continuous paper
1
has begun to be sent out from the tractor mechanism
72
.
The automatic loading sensor
311
is disposed on the entrance side of the transfer unit
212
of the first transfer process unit
250
(on the upstream side with respect to the transfer guide roller
77
) and detects that the leading end
1
a
of the continuous paper
1
has reached the position.
Similarly, the automatic loading sensor
312
is disposed on the entrance side of the transfer unit
212
of the second transfer process unit
260
(on the upstream side with respect to the transfer guide roller
77
) and detects that the leading end
1
a
of the continuous paper
1
has reached the position.
The automatic loading sensor
313
is disposed on the exit side of the folding back rollers
41
and
42
which function as transport rollers, and detects that the leading end
1
a
of the continuous paper
1
has reached the position.
Results of detection of the sensors
310
to
313
are inputted to the mechanism control section
100
(refer to FIG.
7
).
Further, each of the first transfer process unit
250
and the second transfer process unit
260
of the continuous paper printer of the present embodiment includes such a separation wedge (medium separation element)
30
as shown in
FIGS. 1
to
4
.
The separation wedge
30
is disposed in the proximity of the photosensitive drum
211
for separating a leading end portion
1
b
of the continuous paper
1
sent out in the printing transporting direction in a condition attracted to the photosensitive drum
211
from the photosensitive drum
211
when the continuous paper
1
is automatically loaded (automatically mounted) into the continuous paper printer. In the present embodiment, also a separation wedge contacting mechanism
240
(refer to
FIG. 7
) for moving the separation wedge
30
into and out of contact with the photosensitive drum
211
is provided. It is to be noted that, for the separation wedge contacting mechanism
240
, a separation wedge contacting mechanism having a construction similar to that of the contacting mechanism
230
described hereinabove with reference to
FIGS. 6A and 6B
is used.
The components of the continuous paper printer of the present embodiment, that is, the transport system
700
, first transfer process unit
250
, second transfer process unit
260
, first fixing unit
410
, second fixing unit
420
, stacker
60
, blower
8
and flash fixing unit power supply
9
are controlled by the mechanism control section (control section)
100
shown in FIG.
7
.
The mechanism control section
100
has various controlling functions including a function of selectively switching the printing mode of the continuous paper printer upon ordinary printing upon the continuous paper
1
among a front face printing mode in which printing is performed only for the front face of the continuous paper
1
, a rear face printing mode in which printing is performed only for the rear face of the continuous paper
1
and a double-sided printing mode in which printing is performed for both of the front and rear faces of the continuous paper
1
.
In the front face printing mode, the mechanism control section
100
controls the second transfer process unit
260
, second fixing unit
420
and transport system
700
to print only on the front face of the continuous paper
1
. In this instance, the transfer unit
212
and the transfer guide roller
77
of the first transfer process unit
250
are in a condition separated away from the photosensitive drum
211
by the contacting mechanism
230
as seen in FIG.
6
B. Consequently, the continuous paper
1
is separated away not only from the photosensitive drum
211
but also from the transfer unit
212
and the transfer guide roller
77
so that it can be prevented that an unnecessary force acts upon the continuous paper
1
or unnecessary toner powder sticks to the continuous paper
1
. Meanwhile, the transfer unit
212
and the transfer guide roller
77
of the second transfer process unit
260
are positioned close to the photosensitive drum
211
by the contacting mechanism
230
as seen in
FIG. 6A
, and the continuous paper
1
is held between the photosensitive drum
211
and the transfer unit
212
/transfer guide roller
77
.
Similarly, in the rear face printing mode, the mechanism control section
100
controls the first transfer process unit
250
, first fixing unit
410
and transport system
700
to print only on the rear face of the continuous paper
1
. In this instance, the transfer unit
212
and the transfer guide roller
77
of the second transfer process unit
260
are separated away from the photosensitive drum
211
by the contacting mechanism
230
as seen in FIG.
6
B. Meanwhile, the transfer unit
212
and the transfer guide roller
77
of the first transfer process unit
250
are positioned close to the photosensitive drum
211
by the contacting mechanism
230
as seen in
FIG. 6A
, and the continuous paper
1
is held between the photosensitive drum
211
and the transfer unit
212
/transfer guide roller
77
.
Further, in the double-sided printing mode, the mechanism control section
100
controls the first transfer process unit
250
, first fixing unit
410
, second transfer process unit
260
, second fixing unit
420
and transport system
700
to print on both of the front and rear faces of the continuous paper
1
. In this instance, not only the transfer unit
212
and the transfer guide roller
77
of the first transfer process unit
250
but also the transfer unit
212
and the transfer guide roller
77
of the second transfer process unit
260
are positioned close to the respective photosensitive drums
211
by the contacting mechanisms
230
as seen in
FIG. 6A
, and the continuous paper
1
is held between the photosensitive drum
211
and the transfer unit
212
/transfer guide roller
77
of each of the first transfer process unit
250
and the second transfer process unit
260
.
Now, a construction of essential part of the control system of the continuous paper printer of the present embodiment is described with reference to
FIG. 7
which shows part of the control system. The mechanism control section (control section)
100
of the continuous paper printer of the present embodiment controls the components of the continuous paper printer including the transport system
700
, first transfer process unit
250
, second transfer process unit
260
, first fixing unit
410
, second fixing unit
420
, stacker
60
, blower
8
and flash fixing unit power supply
9
. Since the present invention is characterized particularly in an automatic loading operation for the continuous paper
1
, those functions of the mechanism control section
100
which relate to an automatic loading operation for the continuous paper
1
are described below.
The mechanism control section
100
controls, upon automatic loading of the continuous paper
1
, transporting operations by the transport tractor
710
and the transporting rollers
41
and
42
, rotating conditions of the photosensitive drums
211
, charging operations of the prechargers
215
, transfer chargers
212
a
and separation chargers
212
b
, applying operations of a bias voltage to the development units
219
with a toner hopper and contacting operations of the contacting mechanisms
230
and the separation wedge contacting mechanisms
240
based on results of detection by the sensors
310
to
313
and printing conditions (for example, the width/thickness of the continuous paper
1
) inputted from the operation panel
110
as hereinafter described with reference to
FIGS. 1
to
4
and
12
A to
12
N.
Further, the mechanism control section
100
performs controlling operations based on information inputted from the operation panel
110
and/or an automatic loading operation panel
130
, and functions as a perforation position determination section as hereinafter described with reference to
FIGS. 13
to
16
. Further, the mechanism control section
100
controls the display unit
111
of the operation panel
110
and a display unit
131
of the automatic loading operation panel
130
so that they may each function as a perforation position indication section.
It is to be noted that the operation panel (printing condition inputting section)
110
is disposed on a side face of a body or some other suitable location of the continuous paper printer of the present embodiment and is operated by an operator so as to effect inputting/setting to the continuous paper printer and so forth. The automatic loading operation panel
110
includes the display unit (display section)
111
for displaying various conditions of the continuous paper printer. Meanwhile, the automatic loading operation panel (printing condition inputting section)
130
is disposed in the proximity of the transport tractor
710
and used exclusively to operate automatic loading of the continuous paper
1
. Thus, the automatic loading operation panel
130
is operated by an operator to effect inputting/setting and so forth relating to automatic loading of the continuous paper
1
and includes the display unit (display section)
131
for displaying various conditions relating to such automatic loading.
Further, the mechanism control section
100
controls charging conditions of the transfer chargers
212
a
and the separation chargers
212
b
through a high voltage power supply
120
as seen from FIG.
7
.
The high voltage power supply
120
includes a transfer current control circuit
121
and a high voltage generation circuit
122
for controlling a transfer current VT to be supplied to the transfer chargers
212
a
, and a separation voltage control circuit
123
and a high voltage generation circuit
124
for controlling an AC voltage VP to be supplied to the separation chargers
212
b.
The mechanism control section
100
provides, in order to control the transfer current VT to be supplied to a transfer charger
212
a
, on/off information VT ON/OFF (a 1-bit signal) for the transfer charger
212
a
and a control voltage VT CNT (1 to 10 V) for designating the magnitude of the transfer current VT to the transfer current control circuit
121
. If information VT ON for turning a transfer charger
212
a
on is received, then the transfer current control circuit
121
controls the high voltage generation circuit
122
to supply transfer current VT (0.1 to 1,000 mA) corresponding to the control voltage VT CNT (1 to 10 V) to the transfer charger
212
a
, for example, based on such a characteristic as illustrated in FIG.
8
.
Further, the mechanism control section
100
provides, in order to control the AC voltage VP to be applied to a separation charger
212
b
, on/off information VP ON/OFF (a 1-bit signal) for the transfer charger
212
a
, a control voltage VP ACCNT (1 to 10 V) for designating a P—P (peak to peak) value VP(P—P) of the AC voltage VP and a control voltage VP DCCNT (1 to 10 V) for designating an offset value VP(DC) of the AC voltage VP to the separation voltage control circuit
123
. If the information VP ON for turning a separation charger
212
b
on is received, then the separation voltage control circuit
123
controls the high voltage generation circuit
124
to apply an AC voltage VP having a P—P value VP(P—P) and an offset value VP(DC) corresponding to the control voltages VP ACCNT (1 to 10 V) and VP DCCNT (1 to 10 V), for example, based on such characteristics as illustrated in
FIGS. 9A and 9B
Now, basic controlling operation of the mechanism control section
100
of the continuous paper printer of the present embodiment upon automatic loading is described.
In particular, when automatic loading of the continuous paper
1
is started in response to depression of an automatic loading start switch (not shown) of the automatic loading operation panel
130
after the continuous paper
1
is set in position into the tractor mechanism
73
, the mechanism control section
100
controls the charging operations of the transfer chargers
212
a
and the prechargers
215
in order beginning with the transfer charger
212
a
on the upstream side on the transport path so that the leading end portion
1
b
of the continuous paper
1
may be electrostatically attracted to the photosensitive drums
211
and further controls the rotation conditions of the photosensitive drums
211
so that the photosensitive drums
211
are rotated in the printing transporting direction with the continuous paper
1
attracted thereto in order beginning with the upstream side photosensitive drum
211
on the transport path to exert a transporting force to act upon the continuous paper
1
to transport the continuous paper
1
in the printing transporting direction.
In the present embodiment, as a medium separating member for separating the leading end portion
1
b
of the continuous paper
1
attracted to each of the photosensitive drums
211
away from the photosensitive drum
211
as the leading end portion
1
b
of the continuous paper
1
is sent out in the printing transporting direction while it is attracted to the photosensitive drum
211
, the separation wedge
30
described above is used and also the transfer charger
212
a
which forms the transfer unit
212
is used. In this instance, the mechanism control section
100
controls the separation charger
212
b
so that the separation voltage VP used upon automatic loading of the continuous paper
1
may be set higher than the separation voltage used upon ordinary printing on the continuous paper
1
(the absolute values of the P—P value and the offset value mentioned above may have comparatively high values). This augments the separation performance of the continuous paper
1
from the photosensitive drums
211
. Further, the mechanism control section
100
controls each of the separation chargers
212
b
so that the charging operation of the same may be ended after completion of a charging operation by the transfer charger
212
a
to automatically load the continuous paper
1
.
Further, the mechanism control section
100
controls the charging operation of the transfer charger
212
a
in each of the transfer process units
250
and
260
so that the leading end portion
1
b
of the continuous paper
1
may be electrostatically attracted to the photosensitive drum
211
after the leading end
1
a
of the continuous paper
1
passes the position of the separation wedge
30
. Consequently, in the present embodiment, a predetermined region of the leading end portion
1
b
of the continuous paper
1
from the leading end
1
a
(a region of a distance between the transfer charger
212
a
and the separation wedge
30
; for example, 4 to 5 cm) is set as a non-charged region.
Furthermore, the mechanism control section
100
controls operation of each of the separation wedge contacting mechanisms
240
to position the separation wedge
30
close to the photosensitive drum
211
upon charging operation by the transfer charger
212
a
in an automatic loading operation of the continuous paper
1
and separate the separation wedge
30
away from the photosensitive drum
211
after completion of the charging operation by the transfer charger
212
a.
Further, the mechanism control section
100
in the present embodiment controls the transfer chargers
212
a
and the separation chargers
212
b
so that the electrostatic attracting force between the continuous paper
1
and each of the photosensitive drums
211
may be varied in accordance with printing conditions. As such printing conditions, medium conditions including a characteristic of the continuous paper
1
inputted from the operation panel
110
by an operator, for example, a paper length/paper thickness (width/thickness of the continuous paper
1
) are given.
For example, with regard to the transfer current VT to be supplied to each of the transfer chargers
212
a
, the mechanism control section
100
reads out a value corresponding to a paper length/paper thickness from such a setting table as shown in FIG.
10
and controls the transfer charger
212
a
based on the value. Further, with regard to the AC voltage VP to be applied to each of the separation chargers
212
b
, the mechanism control section
100
reads out a value corresponding to the paper length/paper thickness from such a setting table as shown in FIG.
11
and controls the separation charger
212
b
based on the value.
It is to be noted that, where the prechargers
215
are used as charging sections for causing the continuous paper
1
to be electrostatically attracted to the photosensitive drums
211
upon automatic loading of the continuous paper
1
, the mechanism control section
100
may control each of the prechargers
215
so that the charging potential of the photosensitive drum
211
may be varied in accordance with the printing conditions.
Further, as the printing conditions, apparatus installation environment conditions such as, for example, a temperature/humidity may be given. In this instance, the continuous paper printer is constructed such that it includes sensors for detecting the temperature/humidity and setting tables for providing a transfer current value and/or a separation voltage value corresponding to the temperature/humidity and the mechanism control section
100
reads out values corresponding to results of detection of the temperature/humidity by the sensors from the setting tables and controls the transfer chargers
212
a
, separation chargers
212
b
and/or prechargers
215
based on the values.
Furthermore, the mechanism control section
100
in the present embodiment controls the rotation condition of each of the photosensitive drums
211
so that, upon automatic loading of the continuous paper
1
, the circumferential velocity of the photosensitive drum
211
may be equal to or higher than the transport velocity of the continuous paper
1
.
In addition, the mechanism control section
100
in the present embodiment controls the photosensitive drum
211
of the first transfer process unit
250
so that the transporting force of the photosensitive drum
211
may be cancelled at a point of time when the leading end portion
1
b
of the continuous paper
1
reaches the photosensitive drum
211
of the second transfer process unit
260
from the first transfer process unit
250
and is electrostatically attracted to the photosensitive drum
211
.
Similarly, the mechanism control section
100
in the present embodiment controls the photosensitive drum
211
of the second transfer process unit
260
so that the transporting force of the photosensitive drum
211
may be cancelled at a point of time when the leading end portion
1
b
of the continuous paper
1
reaches the folding back rollers
41
and
42
from the second transfer process unit
260
and is put into a condition wherein it is transported under the transporting force of the folding back rollers
41
and
42
. In other words, the photosensitive drum
211
exerts a transporting force to act upon the continuous paper
1
to transport the continuous paper
1
until the leading end portion
1
b
of the continuous paper
1
reaches the folding back rollers
41
and
42
.
In the present embodiment, the transporting force by each of the photosensitive drums
211
is cancelled in the following manner. In particular, the mechanism control section
100
controls the transfer charger
212
a
so that it may stop its charging operation for the continuous paper
1
and controls the contacting mechanism
230
so that the transfer unit
212
including the transfer charger
212
a
and the separation charger
212
b
and the transfer guide roller
77
may be separated away from the continuous paper
1
and the photosensitive drum
211
in order to cancel the transporting force by the photosensitive drum
211
. It is to be noted that, where the prechargers
215
are used as charging sections for causing the continuous paper
1
to be electrostatically attracted to the photosensitive drums
211
upon automatic loading of the continuous paper
1
, the mechanism control section
100
may control each of the prechargers
215
so that it may stop its charging operation for the photosensitive drum
211
to cancel the transporting force by the photosensitive drum
211
.
In this instance, the mechanism control section
100
performs the cancellation of the transporting force described above, for example, at such a timing as described below.
In particular, the mechanism control section
100
includes a timer (not shown) which starts its time counting operation at a point of time when the leading end portion
1
b
of the continuous paper
1
passes the position of each of the photosensitive drums
211
and controls the photosensitive drum
211
of the first transfer process unit
250
(the photosensitive drum
211
in the preceding state; hereinafter referred to as first drum
211
) or the photosensitive drum
211
of the second transfer process unit
260
(the photosensitive drum
211
in the following stage; hereinafter referred to as second drum
211
) so that the transporting force of the same may be cancelled at a point of time when the timer measures a predetermined time after the leading end portion
1
b
of the continuous paper
1
passes the position of the first drum
211
until it is attracted to the second drum
211
or another point of time at which a predetermined time after the leading end portion
1
b
of the continuous paper
1
passes the second drum
211
until it is subject to the transporting force of the folding back rollers
41
and
42
which serves as medium transporting means is measured.
Alternatively, the continuous paper printer includes a sensor for detecting that the leading end portion
1
b
of the continuous paper
1
reaches a position at which it is to be attracted to the second drum
211
or another position at which it is to be held between the folding back rollers
41
and
42
(for example, the automatic loading sensor
313
shown in
FIGS. 1
to
4
), and the mechanism control section
100
controls the first drum
211
or the second drum
211
to cancel its transporting force at a point of time when the sensor detects that the leading end portion
1
b
of the continuous paper
1
reaches the position at which it is to be attracted by the photosensitive drum
211
or at another point of time when the sensor detects that the leading end portion
1
b
of the continuous paper
1
reaches the position at which it is to be held between the folding back rollers
41
and
42
.
Now, an automatic loading operation of the continuous paper
1
by the continuous paper printer of the present embodiment having such a construction as described above is described in more detail. It is to be noted that description of ordinary printing by the continuous paper printer of the present embodiment is omitted here because it is performed in a procedure similar to a conventional procedure.
First, an automatic loading procedure for the continuous paper
1
by the continuous paper printer of the present embodiment is described with reference to
FIGS. 1
to
4
and
12
A to
12
N. It is to be noted that, in the following description, the name of a component of the first transfer process unit
250
is preceded by “first” while the name of a component of the second transfer process unit
260
is preceded by “second”.
In order to load a continuous paper
1
into the present continuous paper printer before the continuous paper
1
is printed by the continuous paper printer of the present embodiment, the operator will first set the continuous paper
1
in position into the tractor mechanism
73
on the upstream side of the transport tractor
710
and then depress the automatic loading start switch of the automatic loading operation panel
130
. In response to the depression, automatic loading of the continuous paper
1
is started. In other words, the tractor mechanisms
72
and
73
are rendered operative to start transportation of the continuous paper
1
(refer to FIG.
12
B). It is to be noted that, upon automatic loading in the present embodiment, the continuous paper
1
is transported at a velocity (for example, 100 mm/sec) equal to approximately ¼ the ordinary printing velocity. This velocity, however, depends upon the specifications of the apparatus and does not relate to any characteristic of the present invention.
As the continuous paper
1
is transported, it is detected by the leading end detection sensor
310
that the leading end
1
a
of the continuous paper
1
passes the tractor mechanism
72
on the downstream side of the transport tractor
710
, and then the first drum
211
and the second drum
211
begin to be driven to rotate in the directions each indicated by an arrow mark a in
FIGS. 1
to
5
(refer to FIGS.
12
D and
12
E).
Then, at a point of time when a predetermined time T
4
passes after the rotation of the drums
211
is started, the first precharger
215
and the second precharger
215
are rendered operative (refer to FIGS.
12
F and
12
G). Further, at a point of time when another predetermined time T
5
(>T
4
) passes after the rotation of the drums
211
is started, a bias voltage is applied to the first development unit
219
and the second development unit
219
(refer to FIGS.
12
H and
121
). It is to be noted that the bias voltage is applied to the development units
219
in order to prevent toner powder from flowing out from the development units
219
and sticking to the drums
211
.
It is to be noted that, in the present embodiment, the first drum
211
and the second drum
211
are charged to a potential opposite to that of the continuous paper
1
by the first precharger
215
and the second precharger
215
thereby to stabilize electrostatic attraction of the continuous paper
1
to the first drum
211
and the second drum
211
, respectively.
Thereafter, at a point of time when a predetermined time T
7
(for example, 1 second) passes after the leading end
1
a
of the continuous paper
1
is detected by the leading end detection sensor
310
, the separation wedge contacting mechanisms
240
are rendered operative to change over the positions of the first separation wedge
30
and the second separation wedge
30
from the positions in which they are separated away from the first drum
211
and the second drum
211
to the positions in which they are close to the first drum
211
and the second drum
211
, respectively (refer to FIG.
12
N).
Here, in the present embodiment, as seen from
FIGS. 12A
to
12
N, the physical distance between the sensor
310
and the sensor
311
(distance along the transport path of the continuous paper
1
) is set so that the time required for the leading end
1
a
of the continuous paper
1
to move from the leading end detection sensor
310
to the sensor
311
at the transporting velocity upon automatic loading may be T
1
(for example, 2 seconds). Similarly, the physical distance between the sensor
310
and the sensor
312
(distance along the transport path of the continuous paper
1
) is set so that the time required for the leading end
1
a
of the continuous paper
1
to move from the leading end detection sensor
310
to the sensor
312
at the transporting velocity upon automatic loading may be T
2
(for example, 4 seconds). Further, the physical distance between the sensor
310
and the sensor
313
(distance along the transport path of the continuous paper
1
) is set so that the time required for the leading end
1
a
of the continuous paper
1
to move from the leading end detection sensor
310
to the sensor
313
at the transporting velocity upon automatic loading may be T
3
(for example, 7 seconds).
Then, at a point of time when the leading end
1
a
of the continuous paper
1
passes the first separation wedge
30
after the first separation wedge
30
and the second separation wedge
30
are changed over to the close positions and the leading end
1
a
of the continuous paper
1
is detected by the sensor
311
, the first contacting mechanism
230
is rendered operative to change over the positions of the first transfer unit
212
and the transfer guide roller
77
to the positions separated away from the first drum
211
to the positions close to the first drum
211
, whereupon the continuous paper
1
is held between the first transfer unit
212
/transfer guide roller
77
and the first drum
211
as seen in FIG.
1
. Then, the transfer current VT is supplied to the first transfer charger
212
a
, and simultaneously the separation voltage VP which is higher than the separation voltage used upon normal printing is applied to the first separation charger
212
b
(refer to FIGS.
12
J and
12
L). Although the second separation wedge
30
is shown positioned separated away from the first drum
211
in
FIG. 1
, according to the control timing illustrated in
FIG. 12N
, at this pint of time, the first separation wedge
30
still remains close to the second drum
211
. However, the second separation wedge
30
may be kept separated away from the second drum
211
as seen in
FIG. 1
until the leading end
1
a
of the continuous paper
1
passes the position of the first separation wedge
30
.
In this manner, the continuous paper
1
is transported to the upwardly located second transfer process unit
260
by rotation of the first drum
211
while the leading end portion
1
b
of the continuous paper
1
is electrostatically attracted to the first drum
211
. In short, the rotating force of the first drum
211
acts as a transporting force upon the continuous paper
1
in addition to the transporting force by the transport tractor
710
(refer to FIG.
12
A).
Further, since the leading end portion
1
b
of the continuous paper
1
is electrostatically attracted to the first drum
211
after the leading end
1
a of the continuous paper
1
passes the position of the first separation wedge
30
, in the present embodiment, a predetermined region of the leading end portion
1
b
of the continuous paper
1
from the leading end
1
a
(region of a length equal to the distance between the first transfer charger
212
a
and the first separation wedge
30
; for example, 4 to 5 cm) forms a non-charged region. Accordingly, the non-charged region is not brought into close contact with the first drum
211
, and consequently, the leading end
1
a
of the continuous paper
1
can be separated away from the first drum
211
readily and is transported along the transport path without advancing to the first separation wedge
30
to cause jamming.
Furthermore, the separation voltage VP used upon automatic loading of the continuous paper
1
by the first separation charger
212
b
is set higher than the separation voltage for ordinary printing on the continuous paper
1
(the absolute values of the P—P value and the offset value described hereinabove are set comparatively high) so as to assure a good separation performance of the continuous paper
1
from the first drum
211
. In particular, the leading end portion
1
b
of the continuous paper
1
is separated with certainty from the first drum
211
by a charging operation of the first separation charger
212
b
immediately after it is closely contacted with the first drum
211
by charging operation of the first transfer charger
212
a
and is acted upon by a transporting force from the first drum
211
. Further, in the present embodiment, the continuous paper
1
is separated with certainty from the first drum
211
also by the first separation wedge
30
.
After the leading end
1
a
of the continuous paper
1
passes the first transfer process unit
250
, the continuous paper
1
is acted upon by the transporting force of the transport tractor
710
and the rotational force of the first drum
211
and is transported toward the upwardly located second transfer process unit
260
as seen in
FIG. 2
under the guidance of the automatic loading guide
32
. Here, while it is shown in
FIG. 2
that the first separation wedge
30
is shown positioned separated away from the first drum
211
, according to the control timing illustrated in
FIG. 12N
, at this point of time, also the first separation wedge
30
still remains close to the first drum
211
. However, the first separation wedge
30
may be separated away from the first drum
211
as seen in
FIG. 2
immediately after the leading end
1
a
of the continuous paper
1
passes the position of the first separation wedge
30
.
Then, at a point of time when the leading end
1
a
of the continuous paper
1
passes the second separation wedge
30
after the leading end
1
a
of the continuous paper
1
is detected by the sensor
312
, the second contacting mechanism
230
is rendered operative to change over the positions of the second transfer unit
212
and the transfer guide roller
77
from the positions separated away from the second drum
211
to the positions close to the second drum
211
, whereupon the continuous paper
1
is held between the second transfer unit
212
/transfer guide roller
77
and the second drum
211
as seen in FIG.
2
. Further, the transfer current VT is supplied to the second transfer charger
212
a
, and simultaneously, the separation voltage VP which is higher than the separation voltage used upon ordinary printing is applied to the second separation charger
212
b
(refer to FIGS.
12
K and
12
M).
Simultaneously, the first contacting mechanism
230
is rendered operative to change over the positions of the first transfer unit
212
and the transfer guide roller
77
to the positions separated away from the first drum
211
as seen in FIG.
3
. Further, the supply of the transfer current VT to the first transfer charger
212
a
is stopped and also the application of the separation voltage VP to the first separation charger
212
b
is stopped (refer to FIGS.
12
J and
12
L).
In this manner, the continuous paper
1
is transported to the upwardly located folding back rollers (transport rollers, medium transport means)
41
and
42
by rotation of the second drum
211
while the leading end portion
1
b
of the continuous paper
1
is electrostatically attracted to the second drum
211
. In short, the rotational force of the second drum
211
acts as a transporting force upon the continuous paper
1
in addition to the transporting force by the transport tractor
710
(refer to FIG.
12
A).
The restraint (transporting force) by the first drum
211
is cancelled immediately at a point of time when the continuous paper
1
becomes restrained by an electrostatic attracting force of the second drum
211
, that is, at a point of time when the leading end portion
1
b
of the continuous paper
1
begins to be charged by the second transfer charger
212
a
. Consequently, the restraints of the two photosensitive drum
211
are prevented from acting upon the continuous paper
1
simultaneously.
It is to be noted that, in the present embodiment, simultaneously when the second transfer charger
212
a
and the second separation charger
212
b
are put into an on-state, also rotation of the folding back rollers (transport rollers)
41
and
42
is started.
Also in the second transfer process unit
260
, the leading end portion
1
b
of the continuous paper
1
is electrostatically attracted to the second drum
211
after the leading end
1
a
of the continuous paper
1
passes the position of the second separation wedge
30
so that the predetermined region of the leading end portion
1
b
of the continuous paper
1
from the leading end
1
a
(a region of a length equal to the distance between the second transfer charger
212
a
and the second separation wedge
30
; for example, 4 to 5 cm) is set as a non-charged region. Accordingly, since the non-charged region is not closely contacted with the second drum
211
at all, the leading end
1
a
of the continuous paper
1
can separated away from the second drum
211
readily and is transported along the transport path without penetrating into the separation wedge
30
to cause jamming.
Further, also in the second transfer process unit
260
, the separation voltage VP used upon automatic loading of the continuous paper
1
by the second separation charger
212
b
is set higher than the separation voltage for ordinary printing on the continuous paper
1
(the absolute values of the P—P value and the offset value described above are set comparatively high) to augment the separation performance of the continuous paper
1
from the second drum
211
. In particular, the leading end portion
1
b
of the continuous paper
1
is separated with certainty from the photosensitive drum
211
by a charging operation of the second separation charger
212
b
immediately after it is closely contacted with the second drum
211
by a charging operation of the transfer charger
212
a
and is acted upon by a transporting force from the second drum
211
. Also by the second separation wedge
30
, the continuous paper
1
is separated with certainty from the second drum
211
.
Thereafter, the continuous paper
1
is transported to the upwardly located folding back rollers
41
and
42
in a condition shown in
FIG. 3
until the leading end
1
a
of the continuous paper
1
passes the second transfer process unit
260
and is held between the folding back rollers
41
and
42
and then detected by the automatic loading sensor
313
.
Then, as seen from
FIG. 4
, after the leading end la of the continuous paper
1
is detected by the automatic loading sensor
313
, that is, after the leading end
1
a
of the continuous paper
1
enters a condition wherein it is held between the folding back rollers
41
and
42
and is acted upon by the transporting force from the folding back rollers
41
and
42
, the second contacting mechanism
230
is rendered operative to change over the conditions of the second transfer unit
212
and the transfer guide roller
77
to the positions separated away from the second drum
211
. Simultaneously, the supply of the transfer current VT to the second transfer charger
212
a
is stopped and the application of the separation voltage VP to the second separation charger
212
b
is stopped, and the application to the first precharger
215
and the second precharger
215
is stopped. Further, the separation wedge contacting mechanisms
240
are rendered operative so that the positions of the first separation wedge
30
and the second separation wedge
30
are changed over to the positions separated away from the first drum
211
and the second drum
211
, respectively (refer to
FIGS. 12F
,
12
G,
12
K,
12
M and
12
N).
In this manner, the continuous paper
1
is transported by the transporting force of the transport tractor
710
and the transporting force by the folding back rollers
41
and
42
(refer to
FIG. 12A
) and is thereafter transported to the stacker
60
while it is acted upon by the transporting forces by the rollers
51
,
52
,
761
,
762
,
781
,
782
,
791
and
792
shown in FIG.
5
.
Further, since the restraint (transporting force) by the second drum
211
is cancelled after the continuous paper
1
becomes restrained by the folding back rollers
41
and
42
, the restraint of the folding back rollers
41
and
42
and the restraint of the second drum
211
are prevented from acting upon the continuous paper
1
simultaneously.
It is to be noted that the electrostatic attracting force for attracting the continuous paper
1
to each of the photosensitive drums
211
is varied in accordance with the width and/or thickness of the continuous paper
1
, and also the charging efficiencies of the chargers
212
a
and
212
b
are varied by a temperature and/or a humidity which are apparatus installation environment conditions. Thus, in the present embodiment, the setting tables (refer to
FIGS. 10 and 11
) for the transfer current VT and the separation voltage VP are stored in advance and the chargers
212
a
and
212
b
are controlled so that the transfer current VT and the separation voltage VP may have values read out from the setting tables in accordance with the width/thickness of the continuous paper
1
inputted from the operation panel
110
(or the temperature and humidity detected by the sensors) as described above. Consequently, the continuous paper
1
can be attracted with certainty to the drums
211
, and the continuous paper
1
can be separated away with certainty from the photosensitive drums
211
.
Further, in the present embodiment, since the rotation conditions of the drums
211
are controlled so that, upon automatic loading of the continuous paper
1
, the circumferential velocities of the drums
211
may be higher than the transport velocity of the continuous paper
1
, a tension acts upon the continuous paper
1
on the upstream side with respect to each of the drums
211
, and this prevents the continuous paper
1
on the upstream side from being warped with certainty.
Furthermore, in the present embodiment, at a point of time when a predetermined time T
6
passes after the supply of the transfer current VT to the second transfer charger
212
a
is stopped (that is, after the application of the separation voltage VP to the second separation charger
212
b
is stopped/the application to the first precharger
215
and the second precharger
215
is stopped), the application of the bias voltage to the development units
219
is stopped as seen from
FIGS. 12H and 12I
.
In this manner, according the continuous paper printer of the present embodiment, the following advantages can be achieved.
[1] Since, upon automatic loading of the continuous paper
1
, each of the photosensitive drum
211
is rotated while the continuous paper
1
is electrostatically attracted to the photosensitive drum
211
to transport the continuous paper
1
in the printing transport direction, the photosensitive drum
211
which is originally provided so as to be used to perform printing can exert a transporting force to act upon the continuous paper
1
to transport the continuous paper
1
without additional provision of a new tractor mechanism or some other transport mechanism. Accordingly, also where two transfer process units (printing process sections) are provided in a single apparatus as in the present embodiment (refer to reference numerals
250
and
260
) and also where the transporting direction of the continuous paper
1
includes an upward direction, automatic loading of the continuous paper
1
can be performed with certainty without complicating the structure of the apparatus.
[2] Since, upon automatic loading of the continuous paper
1
, a predetermined region of the leading end portion
1
b
of the continuous paper
1
from the leading end
1
a
is set as a non-charged region and the continuous paper
1
is charged in the region thereof following the non-charged region, the leading end
1
a
of the continuous paper
1
can be separated away from the photosensitive drum
21
readily, and the continuous paper
1
can be transported with certainty toward the downstream side of the transport path without causing penetration of the leading end
1
a
of the continuous paper
1
into the separation wedge
30
to cause jamming.
[3] Since the continuous paper
1
sent out in the printing transport direction by any of the photosensitive drums
211
can be separated away from the photosensitive drum
211
by the separation charger
212
b
and/or the separation wedge
30
, the continuous paper
1
can be transported with certainty toward the downstream side of the transport path.
[4] Since the prechargers
215
, transfer chargers
212
a
and separation chargers
212
b
are controlled in accordance with a printing condition such as a medium condition (the thickness or width of the continuous paper
1
) or an apparatus installation environment condition (the temperature or humidity), the continuous paper
1
can be attracted with certainty to the photosensitive drum
211
or can be separated away from the photosensitive drum
211
with certainty, and consequently, the continuous paper
1
can be transported with certainty toward the downstream side of the transport path.
[5] Since, upon automatic loading of the continuous paper
1
, each of the photosensitive drums
211
is driven to rotate so that the circumferential velocity of the photosensitive drum
211
may be higher than the transporting velocity of the continuous paper
1
, a tension acts upon the continuous paper
1
on the upstream side with respect to the photosensitive drum
211
, and consequently, the continuous paper
1
on the upstream side can be prevented from being warped with certainty and the continuous paper
1
can be transported with certainty toward the downstream side of the transport path.
[6] Since the transporting force by the first drum
211
is cancelled at a point of time when the leading end portion
1
b
of the continuous paper
1
reaches the second drum
211
and is electrostatically attracted by the second drum
211
, the continuous paper
1
can be prevented from being acted upon simultaneously by restraints from the two drums
211
, and otherwise possible breakage of the continuous paper
1
can be prevented with certainty.
[7] Since the automatic loading guide
32
for guiding the continuous paper
1
toward above is provided between the first drum
211
and the second drum
211
, the continuous paper
1
can be prevented from being bent between the drums
211
with certainty and can be transported with certainty to the second drum
211
.
[8] Since the continuous paper
1
is acted upon by a transporting force by the second drum
211
until the leading end portion
1
b
of the continuous paper
1
reaches the folding back rollers
41
and
42
on the downstream side with respect to the second drum
211
, the continuous paper
1
can be automatically loaded with certainty and besides the continuous paper
1
can be prevented from being acted upon by restraints simultaneously from the folding back rollers
41
and
42
and the second drum
211
. Consequently, otherwise possible breakage of the continuous paper
1
can be prevented with certainty.
By the way, in the continuous paper printer of the present embodiment, the continuous paper
1
after printed is accommodated in a folded state into the stacker
60
. Therefore, in order to set the continuous paper
1
in position into the tractor mechanism
73
before such automatic loading as described above is started, a position of the continuous paper
1
at which it is folded (that is, a position of a perforation) must be positioned at a correct position in accordance with a fold length of the continuous paper
1
(that is, the distance between perforations) or in accordance with a printing mode (double-sided printing mode/single-sided printing mode).
In the stacker
60
, the swing guide
61
(refer to
FIG. 5
) is driven to rock in a period corresponding to the fold length or the printing mode inputted from the operation panel
110
or the like, and the continuous paper
1
is folded at the position of each perforation
1
c
thereof by the swing guide
61
which is driven in this manner. In this instance, if the set position of the continuous paper
1
is not correct, then the rocking timing of the swing guide
61
and the transport timing of a perforation
1
c
of the continuous paper
1
are displaced from each other and the continuous paper
1
cannot be accommodated into the stacking section
62
in a condition folded correctly at the position of each perforation
1
c
, resulting in the possibility that such a trouble as paper jamming, displacement in printing position or inappropriate stacking of the paper in the stacker may be caused. Therefore, the continuous paper
1
must be set to a correct position in accordance with a fold length or a printing mode as described above.
It is to be noted that, in the double-sided printing mode, the continuous paper
1
is transported along the path along which it contacts with both of the two photosensitive drums
211
, for example, as seen in
FIG. 2
, but in the single-sided printing mode, the continuous paper
1
is transported along the path along which it contacts with only one of the photosensitive drums
211
, for example, as seen in
FIG. 1
or
3
. Therefore, since the length of the transport path of the continuous paper
1
is different whether the continuous paper printer is in the double-sided printing mode or the single-sided printing mode, even if the continuous paper
1
of an equal fold length (distance between perforations) is used, the position to which the continuous paper
1
is to be set must be made different between the double-sided printing mode and the single-sided printing mode.
In order to accurately position a perforation of the continuous paper
1
, in the continuous paper printer of the present embodiment, a continuous medium mounting section (in the present embodiment, the tractor mechanism
73
on the upstream side in the transport tractor
710
) to which the continuous paper
1
is to be set in position upon starting of automatic loading is constructed, for example, in such a manner as shown in FIG.
13
.
FIG. 13
is a plan view schematically showing the continuous medium mounting section (tractor mechanism
73
/paper holder
731
).
In particular, the continuous paper
1
is set to the tractor mechanism
73
with the opposite sides thereof held by the paper holders
731
and
732
. The paper holders
731
and
732
have graduations (perforation position indication portions)
351
and
352
which each indicates a position to which the continuous paper
1
is to be set as an arrangement position of a perforation
1
c
, respectively.
The graduations
351
and
352
are distributed on the opposite sides in a widthwise direction of the continuous paper
1
across the continuous paper
1
and indicate different arrangement positions from each other for a perforation
1
c
. In the present embodiment, for example, the graduations
351
on the left side in
FIG. 13
indicate arrangement positions for a perforation
1
c
upon single-sided printing while the gradations
352
on the right side in
FIG. 13
indicate arrangement positions for a perforation
1
c
upon double-sided printing.
Further, to the six graduations
351
on the left side, the numerical letters “1” to “6” are added as identification numbers (identification information)
361
, and to the six gradations
352
on the right side, the numerical letters “7” to “12” are added as identification numbers (identification information)
361
.
Further, in the present embodiment, the mechanism control section
100
shown in
FIG. 7
functions as a perforation position determination section for determining the arrangement position of a perforation
1
c
as an identification number
361
or
362
, which specifies a graduation
351
or
352
corresponding to the arrangement position, in accordance with a printing condition for the continuous paper
1
. In this instance, the printing condition is inputted by an operator from the operation panel
110
or the automatic loading operation panel
130
similarly to that described hereinabove and, for example, may be information of the distance between perforations
1
c
or printing mode information indicative of whether single-sided printing or double-sided printing should be performed for the continuous paper
1
.
The mechanism control section
100
also has a display controlling function of controlling the display unit
111
of the operation panel
110
or the display unit
131
of the automatic loading operation panel
130
to display an identification number
361
or
362
determined by the function as the perforation position determination section described above.
In particular, in the present embodiment, the display unit
111
of the operation panel
110
or the display unit
131
of the automatic loading operation panel
130
functions as a perforation position indication section for indicating a mounting position of the continuous paper
1
onto the tractor mechanism
73
(paper holder
731
,
732
) as an arrangement position of a perforation
1
c
, or more specifically as a display section for displaying an identification number
361
or
362
which specifies a graduation
351
or
352
corresponding to an arrangement position of a perforation
1
c
determined by the mechanism control section
100
. It is to be noted that a seven-segment display unit (not shown) may be provided in the proximity of the tractor mechanism
73
and used as a display section for displaying an identification number
361
or
362
.
In the continuous paper printer of the present embodiment having the construction described above, when a continuous paper
1
is to be set in position to the tractor mechanism
73
before automatic loading of the continuous paper
1
is started, an operator will input and set a paper size including a distance between perforations and a printing mode (double-sided printing mode/single-sided printing mode) as printing conditions.
The mechanism control section
100
to which the printing conditions are inputted determines an arrangement position of a perforation
1
c
corresponding to the printing conditions as an identification number
361
or
362
which specifies a graduation
351
or
352
corresponding to the arrangement position, and controls the display unit
111
of the operation panel
110
or the display unit
131
of the automatic loading operation panel
130
to display the identification number
361
or
362
.
Then, the operator will refer to the identification number
361
or
362
displayed on the display unit
111
or
131
and recognize the graduation
351
or
362
to which the identification number
361
or
362
is added, and then set the continuous paper
1
such that the position of the graduation
351
or
352
and the position of a perforation
1
c
may be registered with each other. For example, if the identification number determined by the mechanism control section
100
is “3”, then “3” is displayed on the display unit
111
or
131
, and the operator who refers to the display will set the continuous paper
1
such that the position of a perforation
1
c
may be registered with the position of the graduation
351
to which the identification number “3” is added as seen in FIG.
13
.
In this manner, in the continuous paper printer of the present embodiment, since the arrangement position of a perforation
1
c
is displayed as an identification number (identification symbol) on the display unit
111
or
131
) even if a large number of different types are prepared for the printing mode and/or the continuous paper
1
, the graduations
351
and
352
and the identification numbers
361
and
362
to be provided on the continuous medium mounting section (paper holders
731
,
732
) can be simplified, and a factor which causes an error in setting of a continuous paper
1
by an operator can be eliminated.
Further, while, in the conventional continuous paper printer described hereinabove with reference to
FIG. 22
, displays of the position of a perforation to an operator are provided only in the proximity of the tractor mechanism
73
as shown in
FIG. 22
, in the continuous paper printer of the present embodiment, since the identification numbers
361
or
362
for specifying the arrangement position of a perforation
1
c
are displayed, in addition to such displays in the proximity of the tractor mechanism
73
, on the display unit
111
/
131
of the operation panel
110
/
130
which can be visually confirmed readily by an operator, the arrangement position of a perforation
1
c
is indicated distinctly to the operator.
Further, in the continuous paper printer of the present embodiment, since the perforation display stickers for single-sided printing/double-sided printing, that is, the graduations
351
/
352
and the identification numbers
361
/
362
, are distributed on the left and right sides, a display for indicating an arrangement position of a perforation
1
c
can be further simplified and a factor which causes an error in setting of the continuous paper
1
by an operator can be eliminated with a higher degree of certainty.
In this manner, even where a large number of printing modes or a large number of types of continuous media are used, upon mounting of a continuous paper
1
, the arrangement position of a perforation
1
c
suitable for the printing mode or the type of the continuous paper
1
can be recognized accurately by an operator without depending upon discrimination of the operator, and occurrence of an error in setting of the continuous paper
1
can be prevented with certainty. Accordingly, also occurrence of a trouble such as paper jamming, displacement of a printing position and erroneous stacking of paper in the stacker can be prevented with certainty.
FIG. 14
schematically shows a first modification to the continuous medium mounting section (tractor mechanism/paper holder) of the continuous paper printer of the present embodiment. Referring to
FIG. 14
, the modified continuous medium mounting section includes, in addition to the components shown in
FIG. 13
, a pair of LEDs (light emitting devices)
371
and
372
provided on the left and right paper holders
731
and
732
, respectively. The LEDs
371
and
372
are provided to indicate which ones of the left and right graduations
351
and
352
(identification numbers
361
and
362
) are valid for indication.
Thus, one of the LEDs
371
and
372
on the side on which a graduation
351
or
352
which indicates the arrangement position of a perforation
1
c
determined by the mechanism control section
100
is present is driven to be lit.
Accordingly, in the first modification described above, since, upon single-sided printing, an indication by a graduation
351
on the left side is valid, the left side LED
371
is driven to be lit, but upon double-sided printing, since an indication by a gradation
352
on the right side is valid, the right side LED
372
is driven to be lit.
With the first modification having the construction described above, similar advantages to those described hereinabove with reference to
FIG. 13
can be achieved. Besides, which one of indications of the left and right graduations
351
and
352
should be adopted is displayed distinctly to the operator, and consequently, occurrence of an error in setting of the continuous paper
1
by the operator can be prevented with certainty.
FIG. 15
schematically shows a second modification to the continuous medium mounting section (tractor mechanism/paper holder) of the continuous paper printer of the embodiment described above. Referring to
FIG. 15
, the present modified continuous mounting section includes, in addition to the components shown in
FIG. 13
, a plurality of LEDs
381
and
382
provided in a juxtaposed relationship with the graduations
351
and
352
(identification numbers
361
and
362
) for indicating an arrangement position of a perforation
1
c
, respectively.
Thus, only that one of the LEDs
381
and
382
which is juxtaposed with a graduation
351
or
352
which indicates the arrangement position of a perforation Ic determined by the mechanism control section
100
is driven to be lit.
Accordingly, with the second modification, similar advantages to those described hereinabove with reference to
FIG. 13
can be achieved. Besides, since only that one of the LEDs
381
and
382
which is juxtaposed with a specific graduation
351
or
352
to which a perforation
1
c
should be arranged is lit, attention of the operator is paid to the specific graduation
351
or
352
. Consequently, occurrence of an error in setting of the continuous paper
1
by the operator can be prevented with a higher degree of certainty.
It is to be noted that, in the second modification described above, the graduations
351
and
352
and the LEDs
381
and
382
may not be provided in a juxtaposed relationship with each other, but alternatively, the arrangement position of a perforation
1
c
may be indicated directly by one of the LEDs
381
and
382
.
Also with the alternative arrangement, similar advantages to those described above can be achieved.
FIG. 16
schematically shows a further modification to the continuous medium mounting section (tractor mechanism/paper holder) of the continuous paper printer of the embodiment described above. Referring to
FIG. 16
, the third modification includes, in addition to the components described hereinabove with reference to
FIG. 13
, a pair of movable pointers (movable indication members)
391
and
392
provided in a juxtaposed relationship with the graduations
351
and
352
(identification numbers
361
,
362
) for indicating the arrangement position of a perforation
1
c
, respectively.
Thus, the movable pointer
391
or
392
is driven to be positioned to the position of a graduation
351
or
352
which indicates the arrangement position of a perforation
1
c
determined by the mechanism control section
100
. It is to be noted that that one of the movable pointers
391
and
392
whose indication is invalid is driven to be positioned to a position other than a predetermined region for indicating the arrangement position of a perforation
1
c
. For example, if the identification number determined by the mechanism control section
100
is “3”, then the left side movable pointer
391
is positioned to the position of a graduation
351
to which the identification number “3” is added while the right side movable pointer
392
is positioned to a position at which it indicates none of the graduations
352
.
Accordingly, also with the third modification, similar advantages to those described hereinabove with reference to
FIG. 13
are achieved. Further, since a specific graduation
351
or
352
to which a perforation
1
c
should be positioned is indicated by the movable pointer
391
or
392
, attention of the operator is paid to the specific graduation
351
or
352
, and occurrence of an error in setting of the continuous paper
1
by the operator can be prevented with a higher degree of certainty.
It is to be noted that the third modification described above may be further modified such that the graduations
351
and
352
and the movable pointers
391
and
392
are not provided in a juxtaposed relationship with each other but the arrangement position of a perforation
1
c
is indicated directly by each of the movable pointers
391
and
392
. Also in this instance, similar advantages to those described above can be achieved.
Finally, the shapes of the pinch rollers
52
,
712
,
762
,
782
and
792
used in the continuous paper printer of the present embodiment are described with reference to
FIGS. 17
to
21
. Referring first to
FIGS. 17 and 18
, the pinch rollers
52
,
712
,
762
,
782
and
792
are disposed in an opposing relationship to the rollers
51
,
711
,
761
,
781
and
791
, which are each acted upon and rotated by a rotating driving force, across the continuous paper
1
. Each of the pinch rollers
52
,
712
,
762
,
782
and
792
includes a plurality of roller elements arranged in an axial direction thereof as seen in FIG.
18
. It is to be noted that, in the following description, each of the roller elements of each of the pinch rollers
52
,
712
,
762
,
782
and
792
is denoted by the same reference numeral as that which denotes the pinch roller
52
,
712
,
762
,
782
or
792
, respectively, and is referred to similarly as pinch roller for convenience of description.
Each of the pinch rollers
52
,
712
,
762
,
782
and
792
has an independently suspended structure and presses down the continuous paper
1
against the roller
51
,
711
,
761
,
781
or
791
while it is rotated by the continuous paper
1
as the continuous paper
1
is transported.
By the way, as seen from
FIG. 21
, a conventional pinch roller
52
′,
712
′,
762
′,
782
′ or
792
′ has such a chamfered or rounded cylindrical shape wherein it has a rounded profile of 0.1 to 0.5 mm in radius provided at a circumferential edge of each end face thereof for convenience of working.
However, where a pinch roller has such a rounded cylindrical shape as described above, if an end face of the pinch roller
52
′,
712
′,
762
′,
782
′ or
792
′ and a side end face Id of the continuous paper
1
come in register with each other, then there is the possibility that, when the continuous paper
1
is advanced/retracted, the side end face id of the continuous paper
1
may be moved by approximately 1 mm in a direction different by
90
degrees from the transporting direction and the side end face
1
d
of the continuous paper
1
may ride on the end face of the pinch roller
52
′,
712
′,
762
′,
782
′ or
792
′, by which the transportation of the continuous paper
1
is disturbed. Usually, the position in the widthwise direction of the continuous paper
1
loaded in the electrophotographic printer apparatus is selected arbitrarily by a user and cannot be specified (also the position of the pitch roller cannot be specified).
Thus, each of the pinch rollers
52
,
712
,
762
,
782
and
792
in the continuous paper printer of the present embodiment is so shaped that it has an end face having such an elliptical shape as shown in
FIGS. 19A and 19B
or such a rounded shape with a greater radius than ever as shown in
FIGS. 20A and 20B
. Consequently, even if the continuous paper
1
moves, a side end face
1
d
of the continuous paper
1
will not ride on an end face of the pinch roller
52
,
712
,
862
,
782
or
792
, and the continuous paper
1
can be transported with certainty.
It is to be noted that the present invention is not limited to the embodiment specifically described above, and variations and modifications can be made without departing from the scope of the present invention.
For example, while, in the embodiment described above, the present invention is applied to a double-sided printing apparatus which includes two transfer process units, the present invention is not limited to this and can be applied also to a single-sided printing apparatus which includes a single transfer process unit and a printing apparatus which includes three or more transfer process units in a similar manner as described above. Also in this instance, similar advantages to those of the embodiment described above can be achieved.
Claims
- 1. A continuous medium printing apparatus for printing on a continuous medium, comprising:an image forming drum for being rotatable in a printing transporting direction of the continuous medium and forming a print image on the continuous medium; a charging section for charging at least one of the continuous medium and said image forming drum in order to form a print image on the continuous medium; and a control section for controlling the charging operation of said charging section; said control section controlling, upon automatic loading of the continuous medium into said continuous medium printing apparatus, the charging operation of said charging section so that a leading end portion of the continuous medium may be electrostatically attracted to said image forming drum, whereafter said image forming drum rotates in the printing transporting direction with the continuous medium attracted thereto to exert a transporting force to act upon the continuous medium to transport the continuous medium in the printing transporting direction.
- 2. A continuous medium printing apparatus for printing on a continuous medium, comprising:a plurality of image forming drums disposed along a transport path of the continuous medium for rotating in a printing transporting direction of the continuous medium and forming a print image on the continuous medium; a plurality of charging sections provided individually for said image forming drums for charging at least one of the continuous medium and said image forming drums in order to form a print image on the continuous medium; and a control section for controlling the charging operations of said plurality of charging sections; said control section controlling, upon automatic loading of the continuous medium into said continuous medium printing apparatus, the charging operations of said charging sections so that a leading end portion of the continuous medium may be electrostatically attracted successively to said image forming drums in order beginning with one of said image forming drums which is positioned on the most upstream side along the transport path, whereafter said plurality of image forming drums rotate in the printing transporting direction successively in order beginning with one of said image forming drums which is positioned on the most upstream side along the transport path with the continuous medium attracted thereto to exert a transporting force to act upon the continuous medium to transport the continuous medium in the printing transporting direction.
- 3. A continuous medium printing apparatus as claimed in claim 2, wherein a precharger for charging, upon printing on the continuous medium, each of said plurality of image forming drums in order to form a print image on the image forming drum is used for said charging section or said plurality of charging sections.
- 4. A continuous medium printing apparatus as claimed in claim 2, wherein a transfer charger for charging, upon printing on the continuous medium, the continuous medium in order to transfer a print image on each of said plurality of image forming drums to the continuous medium is used for said charging section or said plurality of charging sections.
- 5. A continuous medium printing apparatus as claimed in claim 2, wherein said control section controls the charging operation of each of said plurality of charging sections so that, upon automatic loading of the continuous medium into said continuous medium printing apparatus, a predetermined region of the leading end portion of the continuous medium from a leading end is left as a non-charged region and the continuous medium is charged in another region thereof following the predetermined non-charged region.
- 6. A continuous medium printing apparatus as claimed in claim 2, further comprising a medium separating section for separating, as the continuous medium is sent out in the printing transporting direction with the leading end portion of the continuous medium attracted to each of said plurality of image forming drum, the leading end portion of the continuous medium attracted to the image forming drum away from the image forming drum.
- 7. A continuous medium printing apparatus as claimed in claim 6, wherein a separation charger for charging, upon printing on the continuous medium, the continuous medium so as to be separated away from the image forming drum is used for said medium separating section.
- 8. A continuous medium printing apparatus as claimed in claim 7, wherein a separation voltage upon automatic loading of the continuous medium by said separation charger is set higher than a separation voltage used upon printing on the continuous medium.
- 9. A continuous medium printing apparatus as claimed in claim 8, wherein the charging operation by said separation charger is ended after the charging operation by each of said plurality of charging sections upon automatic loading of the continuous medium is ended.
- 10. A continuous medium printing apparatus as claimed in claim 7, wherein said medium separating section includes a separation wedge disposed in the proximity of the image forming drum for separating the continuous medium sent out in the printing transporting direction from the image forming drum.
- 11. A continuous medium printing apparatus as claimed in claim 10, wherein said control section controls the charging operation of the charging section so that the leading end portion of the continuous medium may be electrostatically attracted to the image forming drum after the leading end of the continuous medium passes the position of said separation wedge.
- 12. A continuous medium printing apparatus as claimed in claim 10, further comprising a separation wedge contacting mechanism for moving said separation wedge into and out of contact with the image forming drum, and wherein, upon charging operation by the charging section upon automatic loading of the continuous medium, said separation wedge contacting mechanism moves said separation wedge into contact with the image forming drum, but after completion of the charging operation by the charging section, said separation wedge contacting mechanism moves said separation wedge out of contact with said image forming drum.
- 13. A continuous medium printing apparatus as claimed in claim 2, wherein said control section controls each of said plurality of charging sections to vary the electrostatic attracting force between the continuous medium and the image forming drum in accordance with a printing condition.
- 14. A continuous medium printing apparatus as claimed in claim 3, wherein said control section controls each of said prechargers to vary the charging potential of a corresponding one of said image forming drums in accordance with a printing condition.
- 15. A continuous medium printing apparatus as claimed in claim 4, wherein said control section controls each of said transfer chargers to vary the transfer current in accordance with a printing condition.
- 16. A continuous medium printing apparatus as claimed in claim 7, wherein the separation voltage by said separation charger upon automatic loading of the continuous medium is varied in accordance with a printing condition.
- 17. A continuous medium printing apparatus as claimed in claim 13, wherein the printing condition includes a medium condition including a characteristic of the continuous medium.
- 18. A continuous medium printing apparatus as claimed in claim 14, wherein the printing condition includes a medium condition including a characteristic of the continuous medium.
- 19. A continuous medium printing apparatus as claimed in claim 15, wherein the printing condition includes a medium condition including a characteristic of the continuous medium.
- 20. A continuous medium printing apparatus as claimed in claim 16, wherein the printing condition includes a medium condition including a characteristic of the continuous medium.
- 21. A continuous medium printing apparatus as claimed in claim 17, wherein the medium condition includes a thickness of the continuous medium.
- 22. A continuous medium printing apparatus as claimed in claim 18, wherein the medium condition includes a thickness of the continuous medium.
- 23. A continuous medium printing apparatus as claimed in claim 19, wherein the medium condition includes a thickness of the continuous medium.
- 24. A continuous medium printing apparatus as claimed in claim 20, wherein the medium condition includes a thickness of the continuous medium.
- 25. A continuous medium printing apparatus as claimed in claim 17, wherein the medium condition includes a width of the continuous medium.
- 26. A continuous medium printing apparatus as claimed in claim 18, wherein the medium condition includes a width of the continuous medium.
- 27. A continuous medium printing apparatus as claimed in claim 19, wherein the medium condition includes a width of the continuous medium.
- 28. A continuous medium printing apparatus as claimed in claim 20, wherein the medium condition includes a width of the continuous medium.
- 29. A continuous medium printing apparatus as claimed in claim 13, wherein the printing condition includes an apparatus installation environment condition.
- 30. A continuous medium printing apparatus as claimed in claim 14, wherein the printing condition includes an apparatus installation environment condition.
- 31. A continuous medium printing apparatus as claimed in claim 15, wherein the printing condition includes an apparatus installation environment condition.
- 32. A continuous medium printing apparatus as claimed in claim 16, wherein the printing condition includes an apparatus installation environment condition.
- 33. A continuous medium printing apparatus as claimed in claim 29, wherein the apparatus installation environment condition includes a temperature and/or humidity.
- 34. A continuous medium printing apparatus as claimed in claim 30, wherein the apparatus installation environment condition includes a temperature and/or humidity.
- 35. A continuous medium printing apparatus as claimed in claim 31, wherein the apparatus installation environment condition includes a temperature and/or humidity.
- 36. A continuous medium printing apparatus as claimed in claim 32, wherein the apparatus installation environment condition includes a temperature and/or humidity.
- 37. A continuous medium printing apparatus as claimed in claim 2, wherein each of said image forming drums is driven to rotate such that the circumferential velocity of the image forming drum upon automatic loading of the continuous medium is higher than a transporting velocity of the continuous medium.
- 38. A continuous medium printing apparatus as claimed in claim 2, wherein the transporting force by one of said image forming drums in a preceding stage is cancelled at a point of time when the leading end portion of the continuous medium reaches another one of said image forming drums in a following stage and is electrostatically attracted to the image forming drum in the following stage.
- 39. A continuous medium printing apparatus as claimed in claim 38, wherein a precharger for charging each of said image forming drums in order to form a print image on the image forming drum upon printing on the continuous medium is used for said charging sections, and said control section controls each of the prechargers to stop the charging operation for the image forming drum to cancel the transporting force.
- 40. A continuous medium printing apparatus as claimed in claim 38, wherein a transfer charger for charging the continuous medium in order to transfer a print image on the image forming drum to the continuous medium upon printing on the continuous medium is used for said charging sections, and said control section controls each of the transfer chargers to stop the charging operation for the continuous medium to cancel the transporting force.
- 41. A continuous medium printing apparatus as claimed in claim 38, wherein a transfer charger for charging the continuous medium in order to transfer a print image on the image forming drum to the continuous medium upon printing on the continuous medium is used for said charging sections, and said continuous medium printing apparatus further comprises a transfer charger contacting mechanism for moving each of the transfer chargers into and out of contact with the continuous medium, said transfer charger contacting mechanism cancelling the transporting force by moving the transfer charger out of contact with the continuous medium.
- 42. A continuous medium printing apparatus as claimed in claim 38, further comprising a transfer guide roller for cooperating with each of said image forming drums to hold the continuous medium therebetween and rotating to guide the continuous medium in the printing transporting direction, and a roller contacting mechanism for moving said transfer guide roller into and out of contact with the image forming drum, the transporting force being cancelled when each of the roller contacting mechanisms moves the transfer guide roller out of contact with the image forming drum.
- 43. A continuous medium printing apparatus as claimed in claim 38, further comprising a timer which starts a time counting operation at a point of time when the leading end portion of the continuous medium passes the position of the image forming drum in the preceding stage, the transporting force by the image forming drum in the preceding stage being cancelled at a point of time when said timer counts a predetermined time required until the leading end portion of the continuous medium is attracted by the image forming drum in the following stage after the leading end portion of the continuous medium passes the position of the image forming drum in the preceding stage.
- 44. A continuous medium printing apparatus as claimed in claim 38, further comprising a sensor for detecting that the leading end portion of the continuous medium reaches the attracting position of the image forming drum in the following stage, the transporting force by the image forming drum in the preceding stage being cancelled at a point of time when said sensor detects that the leading end portion of the continuous medium reaches the attracting position of the image forming drum in the following stage.
- 45. A continuous medium printing apparatus as claimed in claim 2, further comprising a transport guide provided along the transport path of the continuous medium between adjacent ones of said plurality of image forming drums for guiding the continuous medium.
- 46. A continuous medium printing apparatus as claimed in claim 2, further comprising medium transport means provided on the downstream side with respect to said image forming drums for transporting the continuous medium, and wherein each of said image forming drums exerts the transporting force to act upon the continuous medium to transport the continuous medium in the printing transporting direction until the leading end portion of the continuous medium reaches said medium transport means.
- 47. A continuous medium printing apparatus as claimed in claim 2, wherein the printing transporting direction of the continuous medium which is transported by said image forming drums is an upward direction.
- 48. A continuous medium printing apparatus as claimed in claim 2, wherein one of said plurality of image forming drums which is in a following stage is disposed above another one of said plurality of image forming drums which is in a preceding stage.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-033124 |
Feb 1999 |
JP |
|
US Referenced Citations (3)
Foreign Referenced Citations (3)
Number |
Date |
Country |
55-81363 |
Jun 1980 |
JP |
2-231170 |
Sep 1990 |
JP |
5-16475 |
Jan 1993 |
JP |