Claims
- 1. A cleaning system for cleaning articles with a liquified compressed gaseous solvent mixture including at least one liquified gaseous fluid in its subcritical state, the cleaning system comprising:
- an entrance chamber having an entrance hatch for receiving articles to be cleaned into the cleaning system;
- an exit chamber having an exit hatch for removing the articles which have been cleaned from the cleaning system;
- pressurization means for pressurizing the entrance chamber and the exit chamber with the liquified compressed gaseous solvent mixture in a gaseous form;
- depressurizing means for depressurizing the entrance chamber and the exit chamber;
- at least one cleaning chamber connected to the entrance chamber by a first hatch and connected to the exit chamber by a second hatch;
- recirculation means for maintaining the liquified compressed gaseous solvent mixture within the at least one cleaning chamber at a temperature and pressure at which the liquified compressed gaseous solvent mixture is in a subcritical state and has a liquid/gas interface;
- agitation means within the at least one cleaning chamber for agitating the articles to be cleaned within the at least one cleaning chamber; and
- wherein the cleaning system operates in a continuous sequence.
- 2. The cleaning system according to claim 1, wherein the agitation means includes a reciprocating tray.
- 3. The cleaning system according to claim 1, wherein the entrance chamber has an angled floor which directs the articles from the entrance chamber into the at least one cleaning chamber when the first hatch is opened.
- 4. The cleaning system according to claim 1, wherein the exit chamber has an angled floor which directs the articles from the exit chamber out of the cleaning system through the exit hatch.
- 5. The cleaning system according to claim 1, wherein the pressurization means pressurizes the entrance chamber to a pressure which is higher than a pressure in the at least one cleaning chamber and pressurizes the exit chamber to a pressure which is lower than the pressure in the at least one cleaning chamber.
- 6. The cleaning system according to claim 1, wherein the recirculation system includes a filtration system for removing insoluble contaminants from a fluid portion of the liquified compressed gaseous solvent mixture within the cleaning chamber.
- 7. The cleaning system according to claim 1, wherein the recirculation system includes a solvent regeneration system which evaporates and condenses the liquified compressed gaseous solvent mixture to remove soluble contaminates.
- 8. The cleaning system according to claim 1, wherein the pressurization means pressurizes the entrance chamber with a vapor component of liquified compressed gaseous solvent mixture evacuated from the exit chamber.
- 9. The cleaning system according to claim 1, wherein the pressurization means pressurizes the exit chamber with a vapor component of liquified compressed gaseous solvent mixture evacuated from the entrance chamber.
- 10. A cleaning method for cleaning articles with a liquified compressed gaseous solvent mixture including at least one liquified gaseous fluid in its subcritical state, the cleaning method comprising:
- placing articles to be cleaned in an entrance chamber;
- pressurizing the entrance chamber with the liquified compressed gaseous solvent mixture in a gaseous form;
- moving the articles from the pressurized entrance chamber to a cleaning chamber containing the liquefied compressed gaseous solvent mixture at a subcritical state, the liquified compressed gaseous solvent mixture having a liquid/gas interface;
- agitating the articles and the liquified compressed gaseous solvent mixture within the cleaning chamber to remove contaminants from the articles;
- pressurizing an exit chamber with liquified compressed gaseous solvent mixture in a gaseous form;
- moving the articles from the cleaning chamber to the pressurized exit chamber;
- depressurizing the exit chamber and removing the cleaned articles; and
- wherein the cleaning method operates in a continuous sequence.
- 11. The cleaning method according to claim 10, wherein the entrance chamber is pressurized with a vapor component of liquified compressed gaseous solvent mixture which is evacuated from the exit chamber.
- 12. The cleaning method according to claim 10, wherein the exit chamber is pressurized with a vapor component of liquified compressed gaseous solvent mixture which is evacuated from the entrance chamber.
- 13. The cleaning method according to claim 10, wherein the articles are moved from the pressurized entrance chamber to the cleaning chamber and from the cleaning chamber to the pressurized exit chamber by a pressure differential.
- 14. The cleaning method according to claim 10, wherein the articles are moved from the pressurized entrance chamber to the cleaning chamber and from the cleaning chamber to the pressurized exit chamber by mechanical means.
- 15. The cleaning method according to claim 14, wherein the mechanical means includes sloped floors of the chambers.
- 16. The cleaning method according to claim 10, wherein the agitation of particles within the cleaning chamber is performed by moving a perforated tray.
- 17. The cleaning method according to claim 10, wherein the liquified compressed gaseous solvent mixture within the cleaning chamber is recirculated through a fluid recovery system which removes contaminants during the cleaning operation.
- 18. The cleaning method according to claim 10, wherein the steps are repeated in a continuous repeating sequence such that a new load of articles to be cleaned is already in the entrance chamber when the exit chamber is being depressurized for removal of the cleaned articles.
- 19. The cleaning method according to claim 10, wherein the liquified compressed gaseous solvent mixture includes a carbon dioxide based solvent.
- 20. The cleaning method according to claim 10, wherein the liquified compressed gaseous solvent mixture includes at least one of a surfactant, a brightener, and a coupling agent.
- 21. The cleaning method according to claim 10, wherein the liquified compressed gaseous solvent mixture includes at least two solvents.
- 22. The cleaning system according to claim 1, wherein the recirculation means maintains the liquified compressed gaseous solvent mixture at a subcritical state in which the liquified compressed gaseous solvent mixture has a liquid/gas interface between a liquid portion and a gas portion.
- 23. The cleaning system according to claim 22, wherein the agitation means provides a vigorous agitation of the articles to be cleaned due to a difference in density between the liquid and gas portions of the liquified compressed gaseous solvent mixture.
- 24. The cleaning system according to claim 1, wherein the recirculation means maintains a carbon dioxide based liquified compressed gaseous solvent mixture at a subcritical pressure of from about 500 psig to about 1000 psig.
- 25. The cleaning method according to claim 10 wherein the cleaning chamber is maintained at a subcritical state in which the liquified compressed gaseous solvent mixture has a liquid portion and a gas portion.
- 26. The cleaning method according to claim 25, wherein the agitation step provides a vigorous agitation of the articles to be cleaned due to a difference in density between the liquid and gas portions of the liquified compressed gaseous solvent mixture.
- 27. The cleaning method according to claim 10, wherein the cleaning chamber contains a carbon dioxide based liquified compressed gaseous solvent mixture at a subcritical pressure of from about 500 psig to about 1000 psig.
- 28. The cleaning system according to claim 2, wherein the reciprocating tray is configured to move the articles through a liquid/gas interface of the liquified compressed gaseous solvent mixture.
- 29. The cleaning method according to claim 10, wherein the step of agitating the articles includes moving the articles through a liquid/gas interface of the liquified compressed gaseous solvent mixture.
Parent Case Info
This application is related to U.S. patent application Ser. No. 08/709,656, filed on Sep. 9, 1996 (Attorney Docket No. 016499-136) entitled "Pressure-Swing Absorption Based Cleaning Methods and Systems" which is incorporated herein by reference.
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