This invention relates to the automatic, continuous singling of stacks of loose sheet material. It relates in particular to a singling method, a singling apparatus and the use of the singling apparatus.
Such methods and apparatuses are used in particular for singling bank-note stacks to check them singly for authenticity and/or fitness in a fully automatic process.
The present invention is based on the general problem of being able to obtain uninterrupted operation and maximum throughput in a singling station to which sheet material to be singled is fed in the form of bundles that possibly arrive irregularly. It is obviously rather unsuitable to use for this purpose transport systems that transport a stack to be singled to the singling unit only when the latter has finished singling a current stack. Such solutions can be realized economically due to the simple coordination of the bundle logistics, but in practice they have a considerably limited throughput which is restricted by the feed time of the next stack to be singled to the singling unit. Developments of this principle reduce interruption times by faster feed of further stacks, but they likewise settle for suboptimal throughput rates dependent on the feed speed, and cause additional downtimes due to the increased transport speed—possibly due to displacements of stacks—which results in increased maintenance effort.
DE 195 12 505 A1 from the applicant describes a method for continuous singling of stacks of sheets which avoids the stated disadvantages of fixed-cycle solutions. During singling of a stack of loose sheet material, a further stack is fed in such a way that it can be grasped and singled without interruption by the singling unit after processing of the first stack. Since singling now does not have to be interrupted for providing the next stack, uninterrupted operation is possible.
Continuous feed of stacks of sheets to the singling unit is ensured by the interaction of two rake-shaped feeding elements which alternately take over a stack from a likewise rake-shaped deposit area and transport it from a deposit position on a feeding path to a singling position where it can be singled by the singling unit. After a stack has been singled sheet by sheet by the singling unit, the corresponding feeding element must be returned from the singling position to the deposit position for receiving a further stack already waiting on the deposit area. Since the other feeding element is already located in the singling position at this time to ensure continuous singling, the first feeding element cannot be returned on the feeding path, but must be returned on a parallel path outside the feeding path. For this purpose, the rake-shaped feeding element is drawn out of the feeding path and guided parallel thereto to a position adjacent the rake-shaped deposit area. Since the prongs of the feeding element interact with the prongs of the deposit area in such a way that the feeding element can be inserted into the deposit area laterally from the adjacent position, the feeding element to be returned is finally inserted into the deposit position where, by a new motion on the feeding path, it takes over the stack lying ready on the deposit area and feeds it to the singling unit.
The transport system of DE 195 12 505 A1 thus requires substantially three elements, the immovable deposit area and two similar, vertically and horizontally movable feeding elements which alternate permanently between the deposit position and the singling position through an uninterrupted loop motion. The disadvantage to be mentioned for this concept is the complex constructional principle which, for checking the multiaxial motion of each feeding element in agreement with the position of the other feeding element, requires the use of a multiplicity of position sensors and a control electronics which coordinates the loop motions of the feeding elements. The complex construction increases production costs and leads to increased maintenance effort and therefore to increased operating costs and possibly downtimes. Moreover, in the case of faster singling units or small stack sizes, supply problems are conceivable since, for maintaining continuous singling, the long motion paths of the feeding elements must be covered in a shorter time than the singling unit requires for singling a stack.
Starting out from DE 195 12 505 A1, the invention is based on the problem of proposing a method for continuous singling of sheet material which is based on a simple constructional principle and which allows fast feeding of stacks to be singled.
This problem is solved by the subject matter of the independent claims. The dependent claims describe preferred embodiments.
According to the invention, a multiaxially movable first feeding element and a uniaxially movable second feeding element are used as the feeding device to ensure continuous singling by a singling unit.
Preferably, the feeding elements are used in such a way that the first feeding element receives a first stack of loose sheet material to be singled in the deposit position and guides it through a uniaxial motion on the feeding path to a position in which the uppermost sheet of the stack can be grasped by the singling unit. At the same time it continuously feeds the stack growing smaller in the course of sheet-by-sheet singling, so that the particular uppermost sheet of the stack can be grasped and singled by the singling unit. The second, only uniaxially movable feeding element is meanwhile located in the deposit position and, during singling of the first stack, receives a further stack to be fed and likewise to be singled, and guides it on the feeding path from the deposit position to a position in which the uppermost sheet of the stack comes to lie directly below the first feeding element. The first stack to be singled and the subsequently fed second stack are thereupon united, by the first feeding element now positioned between the two stacks being drawn out of the feeding path. The first feeding element is then inserted into the feeding path at the position of the second feeding element on a loop path, and thus takes over the united stack from the second feeding element. The second feeding element can now return to the deposit position through a new uniaxial motion on the feeding path to receive the next stack to be singled.
The invention offers the advantage of a considerably simpler construction, since it can ensure continuous singling of stacks of loose sheet material by the use of only two elements, namely by a uniaxially movable first feeding element and a multi-axially movable second feeding element. The simplification consists primarily in that only one feeding element executing an elaborately controlled, multiaxial loop motion is now needed, while the other feeding element executes a simple uniaxial motion on the feeding path. As compared to the prior art, the simpler control and mechanics of such a construction leads to higher reliability through increased failure safety and also to higher productivity and throughput due to less frequent malfunctions. A further important advantage is the maintenance of continuous singling in particular in the case of very fast singling units or small stacks, since the multiaxially movable first feeding element describes only a short and quickly traversed motion path when taking over the united stack. Therefore, the uniaxially movable second feeding element can feed further stacks out of the deposit position faster than comparable feeding elements with more complex motion paths. The invention can thus increase the throughput and reliability of a singling unit while involving a simpler construction.
The multiaxial motion path of the first feeding element can be traveled in different ways. One embodiment consists for example in executing exclusively motions perpendicular and parallel to the feeding path. The feeding element is drawn out of the feeding path perpendicularly when the stacks are united, then brought to a position adjacent the second feeding element by a motion parallel to the feeding path, and finally brought to the position of the second feeding element by a motion perpendicular to the feeding path when taking over the united stack. Further motion paths are also conceivable, for example an ellipsoidal path.
Inserting the first feeding element from outside the feeding path to the place of the second feeding element in the feeding path can be effected in different ways. It is thus possible in one embodiment to equip the deposit surface of the first feeding element with an outwardly tapered edge with which it is inserted into the feeding path between the upper side of the second feeding element and the lowermost sheet of the united stack to take over the united stack.
According to a particularly advantageous embodiment of the invention, the feeding elements are realized as rake-shaped grippers in such a way that their prongs fit into each other when the two feeding elements are located at the same position in the feeding path upon take-over of the united stack by the first feeding element. In this situation, immediately after insertion of the first feeding element into the feeding path, the united stack is carried by both interlocking feeding elements at the same time before the second feeding element moves back to the deposit position to receive a further stack. The decisive advantage of this rake-shaped embodiment of the feeding elements is the possibility of simple take-over of the united stack by the first feeding element. Instead of exact insertion of the first feeding element into the second feeding element, it is also possible to insert the first feeding element into the feeding path below the second feeding element and then slide it through the second feeding element for taking over the united stack. In other words, the second feeding element will preferably have depressions and the first feeding element be formed complementarily so that it can engage the depressions at least partly.
Another advantageous embodiment provides a second feeding element as a deposit area with numerous parallel straight depressions, which are recognizable as lateral openings in the second feeding element when a further stack is fed. Upon take-over of the united stack by the rake-shaped first feeding element, the prongs thereof can move laterally into the depressions of the second feeding element and take over the stack by returning the second feeding element to the deposit position.
It is likewise possible to realize the drawing of the first feeding element out of the feeding path and the insertion thereof into the feeding path advantageously by a rotatable assembly of the feeding element. The first feeding element thus unites the two stacks by a swivel motion out of the feeding path around a rotation axis parallel to the feeding path, thereupon moving to a position adjacent the second feeding element, and finally taking over the united stack by a swivel motion into the feeding path around the same rotation axis. The advantage of this variant is that it is simple to realize mechanically.
For optimizing stack logistics and the coordination of the feeding elements, it is expedient to provide various sensors. It is thus advantageous to use a sensor that recognizes the presence of a further stack to be singled fed by the second feeding element, directly below the first feeding element. Via an electromechanical control it is thus possible to initiate the uniting of the two stacks and the take-over of the united stack by the first feeding element in good time. It is likewise advantageous to provide sensors for recognizing the last sheet of a stack to be singled, so that the feeding elements can then be returned to the initial position. Furthermore, sensors can be used advantageously for recognizing a stack to be singled located in the deposit position, in order to initiate the feed thereof by the second feeding element and the take-over of the stack to be united by the first feeding element.
Further, it can be provided that the first feeding element has a deposit surface with holes and a plurality of opposing elements which can reach through the holes. The deposit surface and the opposing elements can be adapted to be shifted relative to each other to be able to hold a stack of sheet material to be singled spaced from the deposit surface. Moreover, the opposing elements can preferably engage the holes of the first feeding element to such an extent as to provide a substantially closed deposit surface for subsequent application of a loose stack of sheet material to be singled.
Further advantages and features of the invention will be made clearer in the following description of the structure and operation of an embodiment of the invention.
a-f show the operation of a further embodiment in several different operating states, whereby
a, b show the operation of yet another embodiment in two different operating states in a view from the front;
a, b show the operation of yet another embodiment in two different operating states in a view from the front;
a, b show the operation of yet another embodiment in two different operating states in a view from the side;
a, b show the operation of yet another embodiment in two different operating states in a view from the side;
a-g show the operation of a further embodiment in several different operating states, whereby
d shows a side view, rotated by 90° in comparison with
e shows in the side view that both feeding elements carry the united bank-note stack 7 equally in this situation. At the same time the next stack to be fed 4 is already being brought up by the stack inserting device 6. By returning the now free second feeding element 3 to the deposit position by a uniaxial motion along the feeding path 8, the initial situation of
It should be noted that, according to a further idea of the present invention, the singler can be designed so that bank notes to be singled can alternatively be fed automatically, e.g. by the stack inserting device 6, or be inserted manually, by e.g. an operator placing a loose stack of bank notes on the second feeding element 3 in the systems according to
In particular in case of poor bank note quality, a problem of the second feeding element 3 may be that the lowermost bank notes of the stack 4 fed by the stack inserting device 6 jam in the depressions of the feeding element 3. To prevent this, a substantially closed and contiguous deposit surface of the second feeding element 3 will preferably be realized.
As displayed in
When, in an operating state according to
According to yet another embodiment according to
In comparison with
To realize a substantially closed and contiguous deposit surface of the second feeding element 3, said element can further also be realized in the way shown in
a to 8g show different operating states of an associated singler. In a first phase (
In a second phase (
Then the deposit surface 14 moves in the direction of the rake 2 until e.g. a sensor mounted on the underside of the rake recognizes that the underside of the rake is being touched by the uppermost bank note of the stack 4 resting on. the deposit surface 14 (
The rake 2 is then drawn back from the stack area, thereby causing the bank notes located on and under the rake 2 to be united into a total stack. The rake 2 then moves downward (
Then the deposit surface 14 moves to the standby position again by downward motion. At the same time, deposit surface 14 and bars 17 are shifted relative to each other to such an extent that the bars 17 and the deposit surface 14 again form a flat, closed surface which permits trouble-free lateral insertion of the next bank-note stack 4. The rake 2 meanwhile further feeds the (upper) bank-note stack 1. This assembly thus likewise permits continuous singling of bank notes in a particularly reliable way.
With reference to
The first endless belt 20 is connected to the second feeding element 3 so that the second feeding element 3 can be shifted vertically by motor-controlled rotation of the axle 21. A further endless belt 27 is connected via a connecting plate 29 to the first feeding element 2 to be able to shift it vertically. To realize the horizontal motion of the first feeding element 2, the latter is furthermore connected to a horizontally displaceable slide 24 which is connected to the third endless belt 22 in an area 25. If only the endless belt 27 were rotated actively, this would lead to a simultaneously horizontal and vertical shift of the rake 2 due to the coupling of the endless belts 22, 27. By independent active control of the further endless belt 22, however, it can be obtained that the slide 24 and thus the rake 2 is not undesirably moved horizontally at the same time upon vertical shifting.
Number | Date | Country | Kind |
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103 30 107.0 | Jul 2003 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP04/07245 | 7/2/2004 | WO | 5/3/2006 |