The invention relates to a continuous steam generator having a circulating atmospheric fluidized-bed firing system.
Briefly stated, the invention in a preferred form is a continuous steam generator having a circulating atmospheric fluidized-bed firing system having a fluidized-bed combustion chamber in which the fluidized-bed combustion chamber is essentially defined on all sides by enclosing walls having gas-tight tubular walls essentially comprising vertical tubes and in the lower area at least one funnel. The fluidized-bed combustion chamber is embodied with at least one essentially vertically disposed heating surface equipped with vertical tubes whereby the heating surface is comprised of a welded tube-web-tube combination. The tubes of the enclosing walls and the heating surface have a water/steam working medium passing through them wherein all the tubes of the enclosing walls and the heating surface are configured as an evaporator heating surface and they are connected in parallel so that all of the working medium that is to be evaporated can pass through them. All tubes of the enclosing walls are configured with a tube surface area that is smooth on the inside and the heating surface extends between the bottom of the combustion chamber or the top of the funnel edge and the combustion chamber cover.
The flow of working media through the tubes of the enclosing walls and of the heating surface is accomplished without the aid of intermediate collectors. The heating surface can be heated on both sides. The inner surfaces of the tubes of the heating surface have a single- or multiple-pitched helical internal ribbing. The heating surface is configured so that it can be heated from one side. The inner surfaces of the tubes of the heating surface have a smooth surface. The heating surface has a box-shaped cross section with a width and a depth and on the peripheral side comprises an inner space that is enclosed about its circumference. The cross-section of the box-shaped heating surface can be configured to have at least three corners or to be round. The cross-section of the box-shaped heating surface can be configured to be rectangular.
The box-shaped heating surface which is provided with a fire-proof covering in the combustion chamber funnel area is bent out into the area of the inner space in the transition area between the covered and uncovered heating surface area and the front edges of the fire-proof covering and of the uncovered area of the heating surface are configured so that they align in the vertical direction. The tubes of the enclosing walls essentially can have equal heated lengths. The tubes of the heating surface essentially can have the same heated links as the tubes of the surrounding walls.
In recent years, continuous steam generators having circulating fluidized-bed firing systems (CFBFSs) have been designed. As is the case with all power plant systems fired by fossil fuels, an attempt is made to reduce the emissions resulted from combustion in order to protect the environment. This can be done by increasing the power plant's process efficiency combined with a reduction in the amount of fossil fuel used. A portion of the increase in efficiency is accomplished by generating steam at high steam parameters (high steam pressures and temperatures). In order for the power plant units to operate efficiently within a wide load range, the steam generators are operating with sliding pressure. In order to meet various requirements (a constant high steam temperature, sliding steam pressure, rapid rates of load changes), only the forced continuous steam generating systems referred to above may be used.
For reasons relating to erosion, the combustion chamber-enclosing walls of continuous steam generators having circulating fluidized-bed firing systems cannot be positioned at a slope or angle, as is the case with conventional coal-dust-fired continuous steam generators, but rather they must have vertical tubes. Therefore, the circulating fluidized-bed firing systems were mainly combined with evaporator systems that work on the principle of natural circulation or forced circulation operation and are therefore equipped with vertically tubular enclosing walls. A small number of circulating fluidized-bed firing systems also generate steam by means of forced-circulation systems, however as a downcoming/riser pipe system with low vapor pressures (for example, the Moabit power plant). Plans have already been made for using CFBFSs-equipped forced continuous steam generators in the pressure range from 100 to 300 bar so that they will operate more efficiently—in other words, with less fuel. Because of the necessity of forming combustion chamber-enclosing walls from vertical evaporator tubes, tubes that have ribs on their inner sides were proposed for cooling the evaporator walls (see publication cited above).
In the transition from naturally circulating steam generators to (supercritical) forced continuous steam generations operating at high steam parameters (typically 250 to 300 bar, 560 to 620° C.) in the power range from 300 to 600 MWel, the following problems and disadvantages occur in the prior art:
The object of the invention is therefore to provide a continuous steam generator having a circulating atmospheric fluidized-bed firing system in which the aforesaid disadvantages are avoided and/or the following criteria are met.
The object of the invention referred to above is accomplished by the characterizing elements of patent Claim 1.
Preferred embodiments of the invention are found in the dependent claims.
The solution of the invention provides a continuous steam generator having a circulating atmospheric fluidized-bed firing system that has the following advantages:
As a result of the use of heating surfaces that are heated on both sides, said heating surfaces may be designed in a simple but advantageous manner by making flat bulkhead heating surfaces from a pipe-web-pipe combination. In a preferred embodiment the tubes of these bulkhead heating surfaces have an internal ribbing which, with lower mass flow densities and the higher heating (because the heating is two-sided) reliably cool the heating surfaces. In this case the tubes of the enclosing walls can remain smooth tubes.
In one preferred embodiment, the heating surface of the invention is heated on one side and the heating surface that is heated on one side is designed with smooth tubes in a preferred embodiment. In this way, as already described for the smooth tubes in the enclosing wall, an essential economic advantage is achieved, since smooth tubes are essentially less expensive, easier to install, and have a lower pressure loss due to friction.
In a preferred embodiment of the heating surface that is heated on one side, said heating surface is configured as a box-shaped heating surface having a box-shaped cross section. Because of the box-shaped design, the heating surface has a high degree of stability that permits combustion chambers of relatively large continuous steam generators be equipped with heating surfaces. In a further, preferred embodiment the cross section of the box-shaped heating surface is designed to be rectangular.
In order to achieve uniform heating of the working medium within the tubes in the enclosing walls, it is advantageous that said tubes essentially have the same heated length. In order to transfer the same effect to the tubes in the heating surfaces, it is also advantageous for the tubes in the heating surfaces to have the same heated length as the tubes in the enclosing walls.
Examples of the invention are explained in greater detail below on the basis of the drawing and the description.
The drawing shows:
In the continuous steam generators fired with fossil fuel in conventional power plants, in the prior art, the working medium, normally water/steam, is essentially preheated, vaporized, superheated, and optionally temporarily superheated in one pass through the steam turbine loop. The continuous steam generator including the appurtenant firing system is described below.
The present invention relates to a continuous steam generator 1 having a circulating fluidized-bed firing system 2 characterized by a high output (approximately 300 to 600 MWel) and high steam parameters (about 250 to 300 bar pressure and 560 to 620° C.). In order to obtain an efficient combustion chamber design in this performance range, additional heating surfaces 8 must also be installed. For thermal technology reasons (uniform heat absorption) said additional heating surfaces 8 are preferably disposed within the combustion chamber 3.
The continuous steam generator 1 of the invention having a CFBFS 2 required that all tubes 5, 9 in the enclosing wall 4 and the heating surfaces 8 lying within combustion chamber 3 be embodied as an evaporator heating surface, and that they be connected in parallel for the flow of the entire working medium that is to be evaporated, that all tubes 5 in the enclosing walls 4 be equipped with a pipe surface area that is smooth on the inside, and that the heating surfaces 8 extend between the combustion chamber base 4.1 or funnel upper edge 24 and the combustion chamber cover 4.3. By connecting the heating surfaces 8 and the heating surface of the enclosing wall 4 of the continuous steam generator 1 in parallel, as well as by using both heating surfaces as an evaporator heating surface, one achieves the advantage that, by modifying the number of heating surfaces 8, the combustion chamber 3 can be designed to be efficient. In other words, using this measure, one is able to optimize the combustion chamber dimensions; above all the height of the combustion chamber (the distance between the bottom of the combustion chamber and the top), can be reduced significantly by including the heating surfaces 8. Additionally, the effective heat flux densities within the fluidized-bed combustion chamber 3 of the continuous steam generator 1 of the invention increase to permit tubes that have a smooth interior surface to be used for the tubes 5 of the enclosing walls 4 despite the reduced working medium mass flow densities of about 400 to 1200 kg/m2s. Because of the reduced working medium mass flow densities, an improved natural circulation characteristic is achieved within the evaporator heating surface, which means that in the case of potential local excess heating, the working medium flow rate also increases here, so that safe tube cooling is ensured.
The use of tubes 5 having a smooth inner surface, also referred to for short as smooth tubes, has a number of advantages over tubes having inner ribs such as are used with low mass flow densities. For one thing, smooth tubes are significantly less expensive than internally ribbed tubes; moreover, they have shorter delivery times, can be supplied in substantially more different sizes, and are generally more available, since internally ribbed tubes usually are merely available as custom manufactured parts; furthermore, smooth pipes are significantly easier to deal with in assembly. Moreover, smooth tubes have a significantly lower working medium pressure loss due to friction compared with internally ribbed tubes, which has a positive effect on the uniform distribution of the working medium among the individual tubes 5, as well as a reduction of the feed pump capacity of continuous steam generator 1.
In order to increase the continuous steam generator process efficiency and, thus, to reduce the hazardous emissions that are caused by the steam generator firing system and that are released into the atmosphere, continuous steam generators 1 are being operated with increasing frequency in the supercritical range-in other words, at a steam pressure of over 220 bar as well as in sliding pressure between the supercritical and subcritical pressure (the operating pressure of the steam generator slides within the load range of the continuous steam generator—for example, between 20 to 100% load). In the case of a continuous steam generator operating pressure of, for example, 270 bar at full load, the steam generator reaches the critical pressure range at a partial load of about 70% and is operated subcritically below this partial load—in other words, in the partial load range roughly below 70% a 2-phase mixture occurs in the evaporator during the evaporating process. The solution in accordance with the invention referred to above ensures that within the vaporization heating surface (enclosing walls 4 and heating surfaces 8) no demixing of the steam and water occurs. This is further supported by the advantageous configuration-of the continuous steam generator 1 of the invention because the flow of working medium through tubes 5, 9 of the enclosing walls 4 and the heating surfaces 8 takes place without the assistance of intermediate collectors.
The additional heating surfaces 8 used in the fluidized-bed combustion chamber 3 are so-called bulkhead heating surfaces. Bulkhead heating surfaces are self-contained plate-like heating surfaces (in other words, the individual tubes 9 that are located next to each other are connected to each other by means of webs 22—a welded tube-web-tube combination—to form a bulkhead), in contrast to bundle-type heating surfaces, which are designed in an open configuration (in other words, the individual tubes located next to each other are not connected to each other by means of webs). The heating surfaces 8 are essentially disposed vertically within the combustion chamber 3, and the tubes 9 contained therein also extend in an essentially vertical direction.
In accordance with the invention, and depending on the combustion chamber design, the heating surfaces 8 either extend between the combustion chamber base 4.1 or between the upper edge of the funnel 24 and the combustion chamber cover 4.3. In this way, they, together with the enclosing wall 4, can be fully used to achieve parallel flow of the entire working medium that is to be vaporized. Thus, the heating surfaces 8 begin in the lower area of the fluidized-bed combustion chamber 3, essentially at the combustion chamber base or at the funnel lower edge 4.1 in a combustion chamber 3 having a funnel 6 (
The parallel feeding of the heating surfaces as well as of the enclosing wall 4 is carried out by collectors (not shown) by means of which the working medium that is to be vaporized is fed from below to the aforesaid heating surfaces. If the heating surfaces 8 with a combustion chamber 3 having two funnels 7 as shown in
The heating surfaces 8 may be heated on one or two sides. In the case of heating surfaces that are heated on two sides or in the case of bulkhead heating surfaces 8, it is advantageous to configure the heating surfaces 8 with tubes 9 that have internal ribs in order to ensure reliable cooling of the tube 9 in the partial load range of the continuous steam generator 1 and in order to prevent the boiling crises or DNBs (departures from nucleate boiling) and drying or dry out in the evaporator tube, something which could occur as a result of the additional heating of the heating surface 8 from both sides.
One advantageous embodiment of the solution in accordance with the invention provides for heating the heating surfaces 8 disposed inside the fluidized-bed combustion chamber 3 on one side.
Because of the vertical arrangement of the heating surfaces 8 and thus also of the tubes 9 as well as the vertical tubes 5 of the enclosing walls 4, the tubes 5, 9 provide as few possible locations for corrosive attack as possible to the upward flowing stream of gas and particles that is present in the combustion chamber 3. In order to protect the tubes 5, 9 in the lower area of the combustion chamber or in the funnel area 6, 7 from the high transverse or turbulence flows of the stream of gas and particles in the fluidized-bed, said tubes are provided with a fire-proof covering 25.
A preferred embodiment of the invention in
As a result of the fireproof covering 25 of the tubes 5, 9 in the funnel area 6, 7 the lengths of the tubes 5, 9 are essentially equally heated within the combustion chamber 3.
The box-shaped heating surfaces 8, that extend across a length L and across their cross-section across a width B and a depth T, and in the preferred embodiment they have dimensions of approximately 1.4 to 4.0 m across the width B, approximately 0.1 to 1.0 m across the depth T, and approximately 20 to 50 m across the length L. This also permits the combustion chambers 3 of larger continuous steam generators 1 to be properly equipped.
The tubes 9 used for the box-shaped heating surfaces 8 possess diameters between 20 mm and 70 mm in a preferred embodiment. The manufacturing of the box-shaped heating surfaces 8 can be accomplished using the same conventional materials and manufacturing techniques that are used to manufacture steam generators.
Number | Date | Country | Kind |
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102 54 780 | Nov 2002 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/DE03/03808 | 11/18/2003 | WO | 00 | 10/11/2005 |
Publishing Document | Publishing Date | Country | Kind |
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WO2004/048848 | 6/10/2004 | WO | A |
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Number | Date | Country | |
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20060124077 A1 | Jun 2006 | US |