The present disclosure relates generally to machines that utilize hydraulically powered implements, and more particularly to a skid steer type machine with a strategy to maintain productivity during hydraulic system overheat conditions.
Today's skid steer type machines can accommodate a wide array of implements to perform virtually any conceivable task. At one end of the spectrum, the skid steer type machine can be equipped with a loader bucket that can be lifted and tilted to perform a wide variety of earth moving operations. At the opposite end of the spectrum might be implements such as cold planars that require relatively large hydraulic fluid flow rates to perform the energy intensive work of removing pavement. Between these two extremes are numerous implements that require lower flow rates to perform work. Among these are brooms, post hole diggers, hydraulic hammers, mulchers and many, many others.
Depending upon the machine, the hydraulic system can potentially overheat, especially when utilizing an energy intensive implement during high temperature ambient conditions. Because an expensive catastrophic failure is a real possibility during severe and prolonged hydraulic overheat conditions, some modern machines are equipped with overheat protection algorithms that shut down the machine until hydraulic fluid temperatures return to normal operating temperatures. In another example taught in Japanese patent JP2005290890, a proactive strategy limits pump output to prevent the hydraulic system from being put into an overheated state when operating an energy intensive implement in a hot environment. In the former case, productivity losses can be substantial during intervals in which the machine is shut down and performing no work. In the latter case, productivity losses inherently result when the machine pump output is limited without an overheat condition ever occurring.
The present disclosure is directed toward one or more of the problems set forth above.
In one aspect, a skid steer type machine includes a machine body supported by a left side propulsion drive and a right side propulsion drive that are independently operable. An operator control station is attached to the machine body between the left and right propulsion drives. An engine is positioned rearward of the operator control station on the machine body. A hydraulic system includes a pump driven by the engine. A temperature sensor is operably positioned to sense a hydraulic fluid temperature. An electronic controller is in communication with the hydraulic system and the temperature sensor, and programmed to execute an overheat protection algorithm configured to de-rate the pump responsive to an elevated hydraulic fluid temperature. The hydraulic system is operable up to a rated flow rate when the hydraulic fluid temperature is below an elevated temperature threshold, but operable up to a reduced flow rate, which is greater than half the rated flow rate, when derated.
In another aspect, a method of operating a machine includes communicating propulsion control signals and implement control signals from an operator control station to an electronic controller. The machine is maneuvered with power provided by an engine responsive to the propulsion control signals. A pump of a hydraulic system is driven by the engine, and hydraulic fluid is circulated to an implement of the hydraulic system responsive to the implement control signal. The implement performs work while a hydraulic fluid temperature is determined. When the hydraulic fluid temperature is detected as indicating an elevated hydraulic fluid temperature, the pump is derated from a rated flow rate to a reduced flow rate responsive to the elevated hydraulic fluid temperature. The implement continues to perform work at the reduced flow rate after derating the pump.
In still another aspect, a machine includes a machine body supported by a propulsion system. An operator control station and an engine are attached to the machine body. A hydraulic system includes a pump driven by the engine. A temperature sensor is operably positioned to sense a hydraulic fluid temperature. An electronic controller is in communication with the hydraulic system and the temperature sensor, and programmed to execute an overheat protection algorithm configured to derate the pump responsive to an elevated hydraulic fluid temperature. The pump is operable up to a rated flow rate when the hydraulic fluid temperature is below an elevated temperature threshold, but operable up to a reduced flow rate when derated. The reduced flow rate corresponds to a hydraulic system cool down flow rate while maintaining the engine operating up to an engine rated condition to maintain a machine productivity when the pump is derated.
Referring to
Skid steer type machines include skid steer loaders and compact track loaders, which are terms of art in the relevant industry. Skid steer type machines may be characterized by a right side propulsion drive 14 that is independently operable relative to a left side propulsion drive 15 (
In one aspect of the present disclosure, the rated work tool flow rate of the energy intensive implement 18 has a super high flow rate capable of overheating a hydraulic system of machine 10 during sustained use in a hot ambient environment. Machine 10 may preferably be designed to operate standard flow rate implements in hot ambient environments without any significant risk of overheating the hydraulic system for implement 18.
Referring in addition to
Much of what was shown in
The communication and control between electronic controller 50 and pump 31 may actually appear on machine 11 as electronic controller adjusting electrical actuators associated with valves to supply hydraulic fluid to hydraulic actuators that vary the angle of the swash plate for pump 31. In order to monitor the hydraulic fluid temperature in hydraulic system 30, a temperature sensor 51 might be operably positioned to sense hydraulic fluid temperature entering the inlet of implement pump 31, and communicate that temperature to electronic controller 50 via communication line 52.
When an implement 18 is attached to skid steer type machine 11, the implement may communicate its rated work tool flow rate to electronic controller 50 via communication line 54. This information allows the electronic controller to configure control signals to pump 31 and configure controls in the operator control station 16 to limit flow rates to the implement 18 up to the rated work tool flow rate, which may be well below the capacity of pump 31. For instance, if implement 18 were a broom requiring a max flow rate corresponding to a standard flow rate of maybe 80 lmp, electronic controller 50 could be configured to control pump 31 to limit flow to implement 18 up to 80 lmp regardless of engine speed, and apparent control requests from the operator control station. On the other hand, if implement 18 is a work intensive tool, such as a cold planar 19, that has a rated work tool flow rate on the order of maybe 150 lpm, electronic controller 50 might be configured to allow pump 31 to provide a flow rate up to 150 lmp provided that other constraints, such as overheat protection, permit that super high flow rate.
In the illustrated embodiment, electronic controller 50 is separate from electronic engine controller 26. Those skilled in the art will appreciate that the functions of those two controllers could be merged into one controller or split out into more than two electronic controllers without departing from the scope of the present disclosure. Thus, “an electronic controller” may mean one, two or more separate tangible electronic controllers. Although not necessary, electronic engine controller 26 may be programmed to execute a conventional engine overheat algorithm that is configured to derate the engine responsive to an elevated engine temperature. Those skilled in the art will recognize that the features of such an algorithm are well known and will not be taught again here. Thus, one could expect electronic engine controller 26 to monitor engine temperature and derate the engine responsive to an engine temperature exceeding an engine overheat temperature threshold, but permit the engine to operate up to a rated power output when the engine temperature is below the engine overheat temperature threshold. Thus, machine 10 may be equipped with separate logic to allow the engine to protect itself from overheat conditions regardless of what is happening temperature wise, or otherwise in hydraulic system 30.
Referring now in addition to
Machine 10 and specifically skid steer type machine 11 may be engineered so that overheat queries 73 and 74 rarely, if ever return an affirmative response. For instance, machine 10 may be engineered such that the cooling capacity of the hydraulic system 30 is such that the hydraulic fluid temperature ever exceeding a fail safe temperature threshold T4 is only realistically possible when the machine is properly maintained and operating in an extremely hot ambient temperature environment utilizing a work intensive tool such as a cold planar 19 as illustrated in
The derated flow rate for pump 31 may be chosen by carefully understanding how machine 10 behaves. In otherwords, the derated flow rate should be a flow rate that inherently causes the hydraulic fluid temperature T to cool down at the reduced flow rate, which may be greater than half of the rated work tool flow rate for the implement 18. Although not illustrated, the derating of pump 31 at box 80 might be communicated to the operator in operator control station 16 audibly and/or visibly, such as using a buzzer and/or lighted blinking warnings. As machine 10 continues to work with the reduced flow rate, the logic next determines whether the hydraulic fluid temperature has dropped below a temperature T3, which ought to be substantially lower than temperature T4 so that a partial re-rating of the pump up to a high flow rate at box 82 can be accomplished without hysteresis. Thus, if fail safe temperature T4 was 93° C., partial re-rate temperature T3 might be on the order of 91° C. to avoid hysteresis in the logic hunting between different flow rates when the hydraulic fluid temperature is in the vicinity of the temperature T4. If the query 81 returns a negative response, the electronic controller 50 continues the pump 31 at a derated condition allowing the machine 10 to continue to work, but at a reduced output until query 81 returns an affirmative response. At box 82 the electronic controller limits the output of pump 31 up to a high flow rate, which may correspond to a cool down derate in which one could expect hydraulic temperature to cool during continued operation in even hot ambient environments. As the cool down continues, the logic queries whether the hydraulic fluid temperature T has dropped bellow a re-rate temperature T1 at query 83. If not, the electronic controller continues to limit pump output up to the high flow rate. T1 might be set at a temperature substantially lower than temperature T2 to avoid hysteresis. For instance, temperature T2 might be on the order of 90° C. and T1 might be on the order of 88° C. so that the logic waits until the hydraulic fluid T is substantially below the first elevated temperature of T2 before re-rating pump 31.
Those skilled in the art will appreciate that the logic flow illustrated in
Those skilled in the art will recognize that there is more than one way to derate the pump 31 in case of an overheat condition. The previous example suggests that one way to derate the pump is to change the displacement of pump 31. An equivalent way could be to leave the pump displacement for pump 31 unchanged, but change the displacement of the motor of the implement 18 being powered by the pump 31. For instance, instead of reducing the displacement of pump 31 responsive to an overheat condition, the electronic controller 50 might increase the displacement of the motor for implement 18 to produce the same net result, in that the hydraulic circuit is performing less work and is thus able to cool. In the context of the present disclosure, derating the pump means changing the displacement of pump 31, changing the displacement of a motor for the implement 18, or both in a manner that causes the hydraulic circuit to do less work so that the hydraulic fluid can cool.
The present disclosure finds potential application in any machine that includes an engine that powers a pump of a hydraulic system that performs work using an implement. The present disclosure finds specific application in skid steer type machines 11 with the capability of utilizing a wide variety of different implements with different flow rate requirements. For instance, at one end of the spectrum might be a bucket implement with zero hydraulic fluid flow, and at the other end of the spectrum might be a cold planar that can operate with a rated work tool flow rate up to 150 lpm, and many, many other implements in between these two extremes. The present disclosure is also specifically applicable to machines with a need to remain productive even when operating in high temperature ambient environments using work intensive implements. Finally, the present disclosure is generally applicable to machines where there is a desire to protect the hydraulic system from damage due to an elevated fluid temperature automatically without operator intervention, while permitting the machine to remain productive and without undermining machine mobility by continuing to allow the engine to operate up to a full rated power output when the hydraulic system overheats.
In one specific example as to how the present disclosure could reveal itself in a real world application, an operator might attach a work intensive tool, such as a cold planar 19 to a skid steer type machine 11 as shown in
One could expect the operator to communicate propulsion control signals and implement control signals from the operator control station 16 to the electronic controller(s) 50, 26. The machine then could maneuver with power provided by engine 25 responsive to the propulsion control signals. For instance, an operator might move a joystick in operator control station 16 to command turns, forward motion and reverse motion. While this is occurring, pump 31 of the hydraulic system 30 will be driven by engine 25 to circulate hydraulic fluid to implement 18, responsive to implement control signals originating from the operator control station 16. The machine 10 will then perform work using implement 18, while electronic controller 50 monitors and the hydraulic fluid temperature utilizing temperature sensor 51. The logic illustrated in
Although not necessary, the overheat protection algorithm 62 may operate in a step wise fashion to derate the pump from a work tool rated flow rate to a reduced flow rate (e.g. from a super high flow rate to a high flow rate) responsive to an elevated hydraulic fluid temperature exceeding a first elevated temperature threshold T2. However, the pump 31 might be derated to a fail safe flow rate (a standard flow rate) which is less than the high flow rate responsive to the elevated hydraulic fluid temperature exceeding a second elevated temperature T4 that is greater than the first elevated temperature T2. As stated earlier, the temperature T4 may correspond to a fail safe temperature at which electronic controller so determines a need for immediate action to protect hydraulic system 30, whereas hydraulic fluid temperatures between T2 and T4 might correspond to a lesser concern, but a range at which significant productivity may be maintained while the machine design permits the hydraulic fluid temperature to cool down during most operating conditions. If machine 10 operates as expected, the logic may re-rate the pump up to the work tool rated flow rate responsive to the hydraulic fluid temperature dropping substantially below an elevated hydraulic fluid temperature of concern. For instance, if the hydraulic fluid temperature reached a fail safe temperature, but eventually cooled down back into a normal temperature range (less than 90° C.) the logic would re-rate the pump 31 to permit the full rated work tool flow rate.
Those skilled in the art will appreciate that many implements suitable for use with machine 10 may have a rated work tool flow rate that is less than the reduced flow rate imposed by the over heat protection algorithm 60. This logic presupposes that the properly functioning machine 10 ought to be incapable of overheating hydraulic system 30 when using implements 18 requiring only a standard flow rate. Nevertheless, those skilled in the art will appreciate that the principles of the present disclosure could be applied to machines that utilize implements that operate with any flow rates. Although the present disclosure teaches the utilization of a swash plate pump 31, and varying the pump rate by changing an angle of the swash plate, the present disclosure contemplates any type of implement pump 31 as being compatible with the present disclosure. In addition, although the disclosure is illustrated in the context of a skid steer type machine in which the machine is propelled by independent left side and right side propulsion pumps, any propulsion strategy (e.g., mechanical, hydraulic as shown, electric motors) could potentially fall within the scope of the present disclosure, and many different hydraulic system configurations would also fall within the present disclosure. Thus, the present disclosure could potentially apply to an electrically propelled machine with a hydraulic system that bore little resemblance to the schematic illustrated in
It should be understood that the above description is intended for illustrative purposes only, and is not intended to limit the scope of the present disclosure in any way. Thus, those skilled in the art will appreciate that other aspects of the disclosure can be obtained from a study of the drawings, the disclosure and the appended claims.