The present invention relates to automotive transmissions and in particular to a continuously variable ratio transmission having a fixed offset between input and output gears.
An automotive transmission is part of a powertrain of an automotive vehicle and provides a plurality of gear ratios between an input, such as an internal combustion engine, and an output, such as driven wheels of the vehicle. The transmission may be of a continuously variable ratio type that uses a belt and pulleys to continuously change the gear ratios in a known manner. However, the belt and pulleys type of transmissions require packaging space to accommodate two side by side pulleys, both of which have the largest outside diameter to achieve a desired range for the gear ratios. The two pulleys also each require control hardware that increases complexity of the transmission. The belt, two pulleys, and control hardware also contribute weight to the vehicle.
An embodiment contemplates a transmission. A first gear is rotatable about an axis. Shafts are slidable on the first gear. Each of the shafts extends axially parallel to the axis. A second gear is rotatable about a second axis parallel to, and at a fixed offset from, the axis. Planetary gears mesh with the second gear. Each planetary gear is mounted on, and rotatable about, a respective one of the shafts. A ring gear is coaxial with the second gear and has teeth. The teeth selectively mesh with less than all of the planetary gears at a time and are adjustable to change a distance from the axis to the teeth to changeably set a gear ratio between the first and second gears.
Another embodiment contemplates a transmission. A first gear rotatable about a first axis. Spokes extend radially from the first gear. Shafts each extend axially parallel to the first axis and are each mounted on, and radially slidable on, a respective one of the spokes. A second gear is rotatable about a second axis. The second axis is parallel to, and at a fixed offset from, the first axis. Planetary gears are each mounted on, and rotatable about, a respective one of the shafts. The planetary gears mesh with the second gear. A ring gear is coaxial with the second gear and has teeth. The ring gear is rotated to selectively mesh the teeth with less than all of the planetary gears at a time and to change a distance from the first axis to the teeth to changeably set a gear ratio between the first and second gears.
Another embodiment contemplates a transmission. A first gear is rotatable about a first axis. Spokes extend radially from the first gear. Shafts each extend axially parallel to the first axis and are each mounted on, and radially slidable on, a respective one of the spokes. A second gear is rotatable about a second axis. The second axis is parallel to, and at a fixed offset from, the first axis. Planetary gears are each mounted on, and rotatable about, a respective one of the shafts. The planetary gears mesh with the second gear. A rotationally fixed ring gear is coaxial with the second gear and has teeth. The teeth each have an extended position in which the teeth mesh with the planetary gears and a retracted position in which the teeth do not mesh with the planetary gears. A controller is configured to selectively extend and retract selective teeth to selectively mesh the teeth with less than all of the planetary gears at a time to change a distance from the first axis to the teeth to changeably set a gear ratio between the first and second gears.
Another embodiment contemplates a transmission. A first spoke gear is rotatable about a first axis. First shafts each extend axially parallel to the first axis and are radially slidable on the first spoke gear. A first spur gear is rotatable about a second axis. The second axis is parallel to, and at a fixed offset from, the first axis. First planetary gears are each mounted on, and rotatable about, a respective one of the first shafts. The first planetary gears mesh with the first spur gear. A first ring gear is coaxial with the first spur gear and has first teeth. The first teeth selectively mesh with less than all of the first planetary gears at a time and are adjustable to change a first distance from the first axis to the first teeth to changeably set a first gear ratio between the first spoke gear and first spur gear. A second spoke gear is rotatable about the second axis. Second shafts each extend axially parallel to the second axis and are radially slidable on the second spoke gear. A second spur gear is rotatable about a third axis. The third axis is parallel to, and at a fixed offset from, the second axis. Second planetary gears are each mounted on, and rotatable about, a respective one of the second shafts. The second planetary gears mesh with the second spur gear. A second ring gear is coaxial with the second spur gear and has second teeth. The second teeth selectively mesh with less than all of the second planetary gears at a time and are adjustable to change a second distance from the second axis to the second teeth to changeably set a second gear ratio between the second spoke gear and second spur gear. The second spoke gear drives the first spur gear. An overall gear ratio for the transmission is a product of the first and second gear ratios.
Another embodiment contemplates a transmission. A first gear is on a first shaft and a second gear is on a second shaft. The second shaft is at a parallel, fixed offset from the first shaft. Planetary gears are slidably mounted on the first gear and rotatably mesh with the second gear. A ring gear is coaxial with the first gear and has teeth. The ring gear is rotated to selectively mesh the teeth with the planetary gears and change a distance from the first shaft to the teeth.
An advantage of an embodiment is a continuously variable ratio transmission with reduced packaging space requirements. Further advantages are reduced complexity and weight for the continuously variable ratio transmission.
A plurality of support shafts, indicated generally at 118, have bases that are mounted on the spokes 114 such that one of the support shafts 118 is mounted on each of the spokes 114. The support shafts 118 are mounted on the spokes 114 such that the support shafts 118 are free (when not otherwise constrained) to slide or translate radially along a length of the spokes 114 in a direction Y1. For example, bushings may allow the support shafts 118 to slide along the spokes 114.
In turn, a plurality of planetary gears 120 are mounted on axially extending portions of the support shafts 118 such that one of the planetary gears 120 is mounted on each of the support shafts 118 about axes parallel to the first axis X1. The planetary gears 120 mesh with a second or spur gear 122 such that the planetary gears 120 rotate around the second gear 122 as the first gear 110 is rotated. The second gear 122 has a second axis X2 that is parallel to and at a fixed offset X3 (illustrated in
Extending axially from the second gear 122 is a second shaft 124, which may be supported for rotation by bearings (not illustrated). The second shaft 124 may be an input shaft for the transmission 106 and receive power from the power source 104. A ring gear, indicated generally at 126, has ring gear teeth 128 that selectively mesh with the planetary gears 120. Alternatively, the transmission 106 may include a second assembly which may include a second spoke gear, a second plurality of support shafts, a second plurality of planetary gears, a second spur gear, and a second ring gear, connected to one of the power source 104 and driving the wheels 108, with the two assemblies connected in series to allow for a greater range of gear ratios (see
The gear ratio between the first and second gears 110 and 122 is set as a function of the distance—e.g., the first or second distances R1 or R2—from the first shaft 116 to a mesh point between the planetary gears 120 and teeth 128. For the same rotational speed of the second gear 122, the first gear 110 will rotate slower in the first position 134 than the second position 138 because the first distance R1 is greater than the second distance R2. Thus, the gear ratio between the first and second gears 110 and 122, respectively, may be set to different values by changing a position of the teeth 128 on the circumference 140 of the ring gear 126 by rotating the ring gear 126. Changing where on the circumference 140 the teeth 128 mesh with the planetary gears 120 subsequently changes the distance between the first shaft 116 and the mesh point. Changing the distance between the first shaft 116 and the mesh point in turn sets the gear ratio between the first and second gears 110 and 122, respectively.
The first and second positions 134 and 138, respectively, are merely representative. The teeth 128 may selectively mesh with the planetary gears 120 at any position on the ring gear 126 (by rotating the ring gear 126) to set the gear ratio between the first and second gears 110 and 122, respectively. Other geometry of the transmission 106 may be altered during manufacturing of the transmission 106 to change a range of gear ratios that may be produced by the transmission 106. For example, the offset X3 may be fixed at different lengths during manufacturing of the transmission 106. Furthermore, the first and second distances R1 and R2 may be measured as other than from the first shaft 116 to the mesh point. For example, the first and second distances R1 and R2 may be measured from the hub 112 to the mesh point, from the first shaft 116 to an axis of the exemplary gear 136, or from the hub 112 to the axis of the exemplary gear 136.
The teeth 228 individually move—i.e., rotate or pivot—about pivots 272 between retracted and extended positions. The teeth 228 are returned from the retracted position to the extended position by springs 274 between the teeth 228 and pins 276. In the retracted position, the retracted tooth 228 will not engage the planetary gear teeth.
The transmission 306 comprises first and second transmissions 306A and 306B, respectively, coupled in tandem—i.e., an output shaft of the first transmission 306A is an input shaft of the second transmission 306B—to increase a range of gear ratios that the transmission 306 may produce. A single control mechanism may be used for both the first and second transmissions 306A and 306B, respectively, in which ring gears of the first and second transmissions 306A and 306B, respectively, are rotated in a coordinated manner. The controller 105 may control the rotation of the ring gears of the first and second transmissions 306A and 306B, respectively.
The variation from the first embodiment relates to the fact that a ring gear 426 is kept stationary while teeth 428 may be provided on a full circumference of the ring gear 426. This allows for a broader range of gear ratios. The teeth 428 are arranged into tooth arrays 478. To selectively mesh the teeth 428 with planetary gears 420, arrays 478 are moved from a retracted position 480 to an extended position 482 such that the teeth 428 in the arrays 478 mesh with the planetary gears 420 when in the extended position 482. The arrays 478 are moved between the retracted and extended positions 480 and 482, respectively, by motors 484. The motors 484 may be controlled by the controller 105 (see
Teeth 528 are moved individually between extended and retracted positions by individual wedge cams 586 (only one of which is illustrated). Each of the teeth 528 is actuated by one of the wedge cams 586. Similar to the ring gear 426, the ring gear 526 allows two-way torque transfer. Electric or hydraulic control of the wedge cams 586 may be employed, and controlled by the controller 105.
The planetary gears 620 are held meshed with a second gear 622 by struts 688. The struts 688 extend between the planetary gears 620 and an axis 690 of the second gear 622.
While the embodiments of the continuously variable transmission described herein are in the context of transmissions for automotive vehicles, the continuously variable transmission may also be used for other small or compact devices or machines including bicycles, e-bikes, milling machines, power window mechanisms, or household appliances such as clothes washers or dryers
While certain embodiments of the present invention have been described in detail, those familiar with the art to which this invention relates will recognize various alternative designs and embodiments for practicing the invention as defined by the following claims.