This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2023-029948 filed on Feb. 28, 2023, the entire content of which is incorporated herein by reference.
The present invention relates to a continuously variable transmission that can be mounted on a vehicle.
There has been a continuously variable transmission for transmitting the driving force from the drive source to the wheels while changing the transmission ratio by changing the groove widths of the drive pulley and the driven pulley. In such a continuously variable transmission, the fixed-side pulley half of the driven pulley is provided with a parking gear. A parking pawl swings and engages with the parking gear, thereby maintaining the stopped state of the vehicle.
In the continuously variable transmission described in JP2014-206258A, the outer peripheral surface of the parking gear is covered with a cover member attached to the case. Accordingly, foreign matters can be blocked by the cover member and prevented from intruding or approaching the parking gear.
However, according to the structure described in JP2014-206258A, it is necessary to attach the cover member to the case, and there is room for improvement in terms of cost and productivity.
The present invention provides a continuously variable transmission that can prevent failure due to foreign matters intruding and/or approaching a parking gear and is excellent in cost and productivity.
The present invention is:
According to the present invention, intrusion and/or approach of foreign matters to the parking gear can be prevented without the need of using a component separate from the case, which improves the cost and the productivity.
Hereinafter, an embodiment of a continuously variable transmission of the present invention will be described with reference to the accompanying drawings.
As illustrated in
The transmission case 11 includes a first case 12 whose one end surface is joined to an engine (not illustrated), and a second case 13 that is joined to close the other end surface of the first case 12. The first case 12 and the second case 13 support an input shaft 14 and an output shaft 15 in parallel to each other. A drive pulley 16 provided to the input shaft 14 positioned on the lower side and a driven pulley 17 provided to the output shaft 15 positioned on the upper side are wound around by a metal belt 18.
As illustrated in
As illustrated in
Next, the structure of a parking lock device for restraining the rotation of the output shaft 15 when stopping the vehicle will be described with reference to
As illustrated in
As illustrated in
When the driver selects a range other than the parking range with the shift lever, the parking pawl 23 is in a non-actuated position due to the elastic force of the torsion spring 24, the locking claw 23a of the parking pawl 23 is separated from the tooth groove 21a of the parking gear 21, the restraint of the output shaft 15 is released, and the parking lock device comes into a non-actuated state. When the driver selects the parking range with the shift lever, the cam member 26 protrudes from the through hole 12b, and the cam surface 26a presses the cam surface 23b formed on the base end side of the parking pawl 23 (see
At this time, if a foreign matter intrudes the transmission case 11 or a fragment of a component disposed inside the transmission case 11, for example, a metal ring 33, falls off and becomes a foreign matter, the locking claw 23a of the parking pawl 23 or the parking gear 21 may be damaged or a failure may occur if the foreign matter intrudes and/or approaches the parking gear 21. The transmission case 11 is provided with a foreign matter intrusion prevention structure for preventing intrusion of foreign matters into the parking gear 21.
Hereinafter, the foreign matter intrusion prevention structure for preventing intrusion of foreign matter into the parking gear 21 will be described. In the following description, the broken metal belt 18 is assumed as the foreign matter.
The foreign matter intrusion prevention structure is formed by combining a foreign matter intrusion prevention structure centered on an annular rib 51 provided in the vicinity of the driven pulley 17 and a foreign matter intrusion prevention structure formed by an auxiliary rib 54 provided in the vicinity of the drive pulley 16, either of which may be used alone.
The foreign matter intrusion prevention structure in the vicinity of the driven pulley 17 is integrally molded with the second case 13, and is configured with a wall surface rising axially from the inner wall 13a. As illustrated in
The annular rib 51 is integrally molded with the second case 13 in a manner surrounding the outer periphery of the parking gear 21 except for a position intersecting the swing trajectory of the parking pawl 23 and a predetermined position. The annular rib 51 preferably covers the outer periphery of the parking gear 21 by at least 180 degrees. In this case, the annular rib 51 does not need to continuously cover the outer periphery of the parking gear 21 by 180 degrees or more, and may be discretely arranged to cover the outer periphery of the parking gear 21 by 180 degrees or more as a whole. The annular rib 51 of the present embodiment has a first opening 51a provided at the position intersecting the swing trajectory of the parking pawl 23, and a second opening 51b provided at a position not overlapping the region obtained by objecting the movement trajectory of the metal belt 18 and below the first opening 51a.
By surrounding the outer periphery of the parking gear 21 with the annular rib 51 in this manner, foreign matter such as fragments of the metal belt 18 of the continuously variable transmission 10 can be prevented from intruding and/or approaching the parking gear 21 even if the metal belt 18 is broken. Further, the annular rib 51 can be integrally molded with the second case 13, which improves the cost and the productivity without the need of using a separate component. Further, the first opening 51a can avoid interfering with the swinging of the parking pawl 23, and a foreign matter entering the inside of the annular rib 51 can be discharged from the second opening 51b. Further, the second opening 51b is provided at a position that does not overlap the projected region of the movement trajectory of the metal belt 18, which can prevent foreign matters from entering the inside of the annular rib 51 from the second opening 51b even if the metal belt 18 is broken.
As illustrated in
The present embodiment is provided with six radial ribs 52, four provided to the left of the parking gear 21 at equal intervals, one provided to the lower right of the parking gear 21, and the remaining one provided to the upper right. Hereinafter, the radial rib 52 provided to the upper right among the six radial ribs 52 is referred to as a shielding rib 56. The shielding rib 56 is not necessarily the radial ribs 52, and is not necessarily continuous from the annular rib 51.
Returning to
In the present embodiment, the tip end of the shielding rib 56 has a shape warped toward the drive pulley 16. Thereby, fragments of the broken metal ring 33 hit the shielding rib 56 and can be prevented from intruding the parking gear 21.
Referring also to
Here, the parking pawl 23 is provided with a projection 23c at the lower portion thereof. Accordingly, the parking pawl 23 can be brought close to the shielding rib 56 and the isolated rib 55. That is, the tip end of the shielding rib 56 can have a gap from the parking gear 21 equal to or smaller than the predetermined width in the state where the parking pawl 23 is not fitted, while the tip end of the isolated rib 55 can have a gap from the parking gear 21 equal to or smaller than the predetermined width, preferably, equal to or smaller than the width T2 of the metal rings 33 in the state where the parking pawl 23 is not fitted.
Accordingly, the parking pawl 23, the isolated rib 55, and the shielding rib 56, can form a labyrinth gap, and the fragments of the metal ring 33 broken on the side closer to the drive pulley 16 can be more reliably prevented from scattering toward the parking gear 21.
The coupling rib 53 extends from the lower portion of the annular rib 51 and is coupled to the lower end of the second case 13. More specifically, the coupling rib 53 is formed continuously from the annular rib 51 to the lower end of the first case 12 without a break. Accordingly, fragments of the metal rings 33 broken on the side closer to the drive pulley 16 can be prevented from scattering from the lower side of the driven pulley 17 toward the parking gear 21.
According to such a foreign matter intrusion prevention structure in the vicinity of the driven pulley 17, since the outer peripheral surface of the parking gear 21 is covered with the annular rib 51, foreign matters can be prevented from intruding and/or approaching the parking gear 21 and the parking pawl 23. In particular, the broken metal ring 33, which is an elongated flexible foreign matter, is prevented from intruding and/or approaching the outer periphery of the parking gear 21. Accordingly, damage to the parking lock device and occurrence of failure can be avoided more reliably.
Further, since the lower portion of the annular rib 51 is formed with the second opening 51b, a foreign matter intruding the inside from the first opening 51a of the annular rib 51 can be discharged from the second opening 51b to the outside, thereby prevented from staying in the annular rib 51.
On the other hand, the foreign matter intrusion prevention structure in the vicinity of the drive pulley 16 is integrally molded with the first case 12, and is configured with a wall surface rising axially from the inner wall 12a. As illustrated in
As illustrated in
The guide member 28 bolt-fastened to the guide support 12c includes a guide extension 28b protruding from the lower surface of the guide support 12c toward the drive pulley 16. Accordingly, fragments of the metal ring 33 broken on the side closer to the drive pulley 16 can be further prevented from scattering from the drive pulley 16 toward the parking gear 21.
On the other hand, the lower surface of the guide support 12c is inclined upward toward the auxiliary rib 54. A space 57 is formed between the lower surface of the guide support 12c and the auxiliary rib 54. The guide extension 28b of the guide member 28 covers at least a part of the side surface of the auxiliary rib 54.
According to the foreign matter intrusion prevention structure in the vicinity of the drive pulley 16, since the space 57 is covered from the lateral side by the guide extension 28b, fragments of the metal ring 33 captured in the space 57 can be prevented from bypassing the auxiliary rib 54 from the lateral side and scattering toward the parking gear 21.
The auxiliary rib 54 is not necessarily formed continuously from the guide support 12c, and may be separated from the guide support 12c. In this case, the distance between the guide support 12c and the auxiliary rib 54 is preferably equal to or smaller than the width T2 of the metal rings 33.
Although various embodiments have been described above with reference to the drawings, it is needless to say that the present invention is not limited to these examples. It is apparent that those skilled in the art may conceive of various modifications and changes within the scope described in the claims, and it is understood that such modifications and changes naturally fall within the technical scope of the present invention. In addition, respective constituent elements in the above-described embodiment may be freely combined without departing from the gist of the invention.
In the present specification, at least the following matters are described.
Corresponding constituent elements and the like in the embodiments described above are shown in parentheses, but the present invention is not limited thereto.
According to (1), by surrounding the outer periphery of the parking gear with the annular rib, foreign matters can be prevented from intruding and/or approaching the parking gear even if the belt of the continuously variable transmission is broken, which can prevent occurrence of failure. Further, the annular rib can be integrally molded with the case, which improves the cost and the productivity without the need of using a separate component.
According to (2), the first opening can avoid interfering with the swinging of the parking pawl, and a foreign matter entering the inside of the annular rib can be discharged from the second opening. Further, the second opening is provided at a position not overlapping the region obtained by objecting the movement trajectory of the belt, which can prevent foreign matters from entering the inside of the annular rib from the second opening even if the belt is broken.
According to (3), foreign matters can be prevented from intruding and/or approaching the parking gear, which can prevent occurrence of failure.
According to (4), a broken ring can be prevented from entering the gap between the annular rib and the fixed-side pulley half of the driven pulley.
According to (5), by sufficiently covering the outer periphery of the parking gear, foreign matters can be further prevented from intruding and/or approaching the parking gear, which can prevent occurrence of failure.
According to (6), fragments of the ring broken on the side closer to the drive pulley can be prevented from scattering toward the parking gear.
According to (7), fragments of the broken ring hit the shielding rib and can be prevented from intruding the parking gear.
According to (8), fragments of the ring broken on the side closer to the drive pulley can be further prevented from scattering toward the parking gear.
According to (9), fragments of the ring broken on the side closer to the drive pulley can be prevented from scattering from the lower side of the driven pulley toward the parking gear.
According to (10), fragments of the ring broken on the side closer to the drive pulley can be further prevented from scattering from the lower side of the driven pulley toward the parking gear.
According to (11), fragments of the ring broken on the side closer to the drive pulley can be prevented from scattering from the guide member toward the parking gear.
According to (12), fragments of the ring broken on the side closer to the drive pulley can be further prevented from scattering from the guide member toward the parking gear.
According to (13), fragments hitting the auxiliary rib can be prevented from further scattering.
Number | Date | Country | Kind |
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2023-029948 | Feb 2023 | JP | national |