The subject matter of the present disclosure refers generally to a system and method for transporting building materials.
Pipes used for construction can be difficult to transport. In fact, pipe is a leading derailment commodity throughout the world, and as such, is subject to additional oversight during transportation, which increases cost and time to transport. If not for this additional oversight, however, the danger of derailments would be too great to railroad workers and general population. Therefore, standards set by organizations such as the Association of American Railroads are necessary to decrease risk associated with transporting risky building materials such as pipes. Unfortunately, current methods of transporting pipes differ little than methods used a couple of decades ago, which means that railroad transportation technology has not evolved in a way that has greatly reduced the cost and danger of transporting pipe over long distances during that time.
The reason for derailment during the transport of pipe occurs most often due to excessive load shift caused by dunnage failure or improper securement of pipe to a transport vehicle. Currently, wood is the most often used dunnage material for the transport of pipe, and the blocking techniques used do not always keep pipe securely in place. In addition, wood dunnage must be discarded after two uses, and because wood is not recyclable, this greatly increase the cost of transporting pipe over long distances. Further, because useful life of wood dunnage is so low, inspections must be performed whenever a load of pipe is transformed from one transport vehicle to another. This means that the cross-country transfer of pipe must undergo multiple inspections, which greatly decreases the efficiency of the transport.
Accordingly, there is a need in the art for a contoured shipping cradle designed to eliminate load shift currently experienced during the transport of pipes, which will subsequently reduce inspection requirements, cost, and the danger of pipe transportation while simultaneously increasing the efficiency.
A system for a system and method for transporting building materials is provided. In one aspect, the system of the present disclosure is designed to secure building material to a vehicle. In another aspect, the system of the present disclosure is designed to create secured shipping mass that may be transported over long distances. Generally, the system of the present disclosure allows a user to safely secure building materials, such as pipes, to a flatcar in a way that allows the user to eliminate traditional wood dunnage. The system generally comprises a bolster assembly and a cradle.
The bolster assembly comprises a beam, D-rings, and a plurality of attachment plates configured to allow for the attachment of a cradle. The attachment plates comprise a combination of end plates, gusset plates, and stiffener plates. The bolster assembly is preferably constructed from a metallic material, including but not limited to, carbon steel, stainless steel, aluminum, or any combination thereof. Attachment holes extending through the attachment plates allow for the cradle to the bolster assembly. A plurality of stake pocket tie-down anchors and stake pockets may be used to secure the bolster assembly to a vehicle. The cradle is sized such that it fits snuggly between the attachment plates and against the beam of the bolster assembly. The cradle comprises a plurality of formed spaces that are shaped in a way such that said formed spaces may snuggly enfold the contour of a building material placed therein. In some preferred embodiments, bolster assembly adapters may be secured to a vehicle so that bolster assemblies may be removably secured thereto.
The foregoing summary has outlined some features of the system and method of the present disclosure so that those skilled in the pertinent art may better understand the detailed description that follows. Additional features that form the subject of the claims will be described hereinafter. Those skilled in the pertinent art should appreciate that they can readily utilize these features for designing or modifying other structures for carrying out the same purpose of the system and method disclosed herein. Those skilled in the pertinent art should also realize that such equivalent designs or modifications do not depart from the scope of the system and method of the present disclosure.
These and other features, aspects, and advantages of the present disclosure will become better understood with regard to the following description, appended claims, and accompanying drawings where:
In the Summary above and in this Detailed Description, and the Claims below, and in the accompanying drawings, reference is made to particular features, including process steps, of the invention. It is to be understood that the disclosure of the invention in this specification includes all possible combinations of such particular features. For example, where a particular feature is disclosed in the context of a particular aspect or embodiment of the invention, or a particular claim, that feature can also be used, to the extent possible, in combination with/or in the context of other particular aspects of the embodiments of the invention, and in the invention generally. Where reference is made herein to a process comprising two or more defined steps, the defined steps can be carried out in any order or simultaneously (except where the context excludes that possibility), and the process can include one or more other steps which are carried out before any of the defined steps, between two of the defined steps, or after all the defined steps (except where the context excludes that possibility).
The term “comprises” and grammatical equivalents thereof are used herein to mean that other components, steps, etc. are optionally present. For instance, a system “comprising” components A, B, and C can contain only components A, B, and C, or can contain not only components A, B, and C, but also one or more other components. The term “at least one of . . . and” and grammatical equivalents thereof are used herein to mean that at least one of a group of items is present but more components of that group can be present. For instance, a system comprising at least one of components A, B, and C can contain only components A and B, or can contain multiple components A and C, but only one of component B.
The bolster assembly 105 comprises a beam 105A, D-rings 105D, and a plurality of attachment plates 105B, 105C configured to allow for the attachment of a cradle 110. The attachment plates are preferably permanently secured to the beam 105A via a weld. Alternatively, the attachment plates and beam 105A may be cast in a way to create a single piece. In a preferred embodiment, the attachment plates may comprise end plates 105B and gusset plates 105C, which may extend to the top surface and/or bottom surface of the beam 105A. Stiffener plates 105E may be secured to the end plates 105B and beam 105A in a way that increases the structural integrity of the bolster assembly 105, as illustrated in
In some preferred embodiments, attachment holes 105F extending through the beam 105A allow for the system 100 to be secured to a vehicle. For instance, a bolster assembly 105 having a plurality of attachment holes 105F in the beam 105A may allow for attachment to a rail car using a plurality of bolts, wherein the plurality of attachment holes 105F in the beam 105A are configured to align with a plurality of apertures of the rail car such that the plurality of bolts may secure the bolster assembly 105 thereto. In another preferred embodiment, a plurality of stake pocket tie-down anchors and stake pockets 510 may be used to secure the bolster assembly 105 to a vehicle. For instance, a flatbed semitruck trailer may comprise a plurality of stake pockets 510 configured to receive a plurality of stake pocket tie-down anchors of a bolster assembly 105. Once the stake pocket tie-down anchors are secured within the stake pockets 510, a locking element may be used to prevent the anchors from coming undone. Apparatuses that may act as the locking element include, but are not limited to, push-pull pins, clamps, set knobs, snap locks, spring buttons, clutch locks, combination locks, or any combination thereof.
The cradle 110 is sized such that it fits snuggly between the attachment plates 105B, 105C and against the beam 105A. The cradle 110 comprises a plurality of formed spaces 115 that are shaped in a way such that said formed spaces 115 may snuggly enfold the contour of the building material 505 placed therein. Attachment holes 105F of the attachment plates 105B, 105C allow for the securement of the cradle 110 to the bolster assembly 105, as illustrated in
When using the system 100 to secure building materials 505 to a vehicle, at least two end units 205 having attachment plates 105B, 105C extending only to the top surface of the beam 105A are place in a way such that when the building material 505 is placed thereon, the building material 505 fits snuggly within the formed spaces 115 of the cradles 110. Because building materials 505 may not have the same shape over its entire length, the formed spaces 115 of the cradles 110 of the at last two bases units 205 may differ in a way such that they may snuggly fit the respective section of the building material 505 that will be placed therein. For instance, two end units 205 configured to secure a tapered pipe may have cradles 110 comprising formed spaces 115 that are contoured in way that fits the diameter of the tapered pipe at the respective point in which the end units 205 are configured to secure the tapered pipes. Therefore, a first end unit 205 may comprise formed spaces 115 that are configured to fit a larger diameter of the tapered pipe than the second end unit 205, or vice versa. Other embodiments of the system 100 may require more than two end units 205.
Once building materials 505 have filled the formed spaces 115 of the cradles 110 of the end units 205, interior units 210 may be placed on top of the building materials 505 in a way such that the formed spaces 115 of the cradles 110 of the interior units 210 snuggly fit the contours of the building materials 505. The interior units 210 are preferably placed directly above the end units 205. Because the interior units 210 comprise attachment plates 105B, 105C that extend from the top surface and bottom surface, interior units 210 have cradles 110 attached to both the top surface and bottom surface, allowing for building materials 505, especially pipes, to be placed within the formed spaces 115 of the top cradle 110 once the formed spaces 115 of the bottom cradle 110 have been snuggly fit to the building materials 505 below. This process may be repeated to create multiple layers of building materials 505 that may then be topped with a end unit 205 with the cradle 110 positioned such that the formed spaces 115 face the cradles 110 of the end units 205 attached to the vehicle.
A securing member 120 may be threaded through the D-rings 105D on the ends of the bolster assemblies 105, which may allow the bolster assemblies 105 to be secured to one another. In a preferred embodiment, the securing member is a chain or polyester strapping, as illustrated in
As illustrated in
Once the end units 205 have been attached to the vehicle, the user must obtain the building materials 505 that will be placed in the cradles 110 of the end units 205 during step 625. After obtaining the building materials 505, the user may place the building materials 505 in the cradles 110 during step 630. The user may then place the cradles 110 on the bottom side of the interior units 210 on top of the building materials 505 and above the end units 205 during step 635. Once secured around the building materials 505 below, the user may place building materials 505 within the cradles 110 on the top side of the interior units 210 during step 640. The user may then perform a query to determine if another layer of interior units 210 should be placed on top of the current layer of building materials 505 during step 642. Based on the results of that query, the user may take an action during step 645. In a preferred embodiment, a user may determine that another layer of interior units 210 is necessary when there are additionally building materials 505 in need of transport and the total height of the system 100 and building materials 505 will be less than 14 feet when a end unit 205 is used as a top layer.
If a user determines that another layer of interior units 210 is necessary, the user may proceed to step 635. If a user determines that another layer of interior units 210 is not necessary, the user may proceed to step 650, wherein the user may place the remaining end units 205 on top of the highest layer of building materials 505 and directly above the highest layer of interior units 210. The user may then obtain a securing member 120 during step 655 and subsequently use said securing member 120 to secure the end units 205 and interior units 210 to the vehicle during step 660. In a preferred embodiment, the securing member 120 is a chain, and a first end of the chain is secured to the vehicle and the chain is then threaded through the D-rings 105D of the bolster assemblies 105. The chain is then pulled taut, and a second end of the chain is secured in a way such that the chain is prevented from loosening, which secures the various units and building materials 505 to the vehicle. Once the securing member 120 is secured, the method may then proceed to the terminate method step 665.
Although the systems and processes of the present disclosure have been discussed for use within the pipe transportation attachment field, one of skill in the art will appreciate that the inventive subject matter disclosed herein may be utilized in other fields or for other applications in which the transport of building materials is needed. The implementations set forth in the foregoing description do not represent all implementations consistent with the subject matter described herein. Instead, they are merely some examples consistent with aspects related to the described subject matter. Although a few variations have been described in detail above, other modifications or additions are possible. In particular, further features and/or variations can be provided in addition to those set forth herein. For example, the implementations described above can be directed to various combinations and sub-combinations of the disclosed features and/or combinations and sub-combinations of several further features disclosed above. In addition, the logic flow depicted in the accompanying figures and/or described herein do not necessarily require the particular order shown, or sequential order, to achieve desirable results unless otherwise stated. It will be readily understood to those skilled in the art that various other changes in the details, materials, and arrangements of the parts and process stages which have been described and illustrated in order to explain the nature of this inventive subject matter can be made without departing from the principles and scope of the inventive subject matter.
This application claims the benefit of U.S. Provisional Application No. 63/080,535, filed on Sep. 18, 2020, which application is incorporated herein by reference.
Number | Date | Country | |
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63080535 | Sep 2020 | US |