This invention relates to a contouring system and components for contouring a surface of a seat or mattress.
Seating users, and particularly wheelchair users, may be required to be seated for extended periods. It is important that in a wheelchair, the wheelchair seating provides sufficient padding for comfort and to assist in preventing injuries associated with being seated for long periods. It is also helpful if wheelchair seating can be customised to meet the requirements of individual wheelchair users, especially high needs users of wheelchairs who may also require contoured seating to assist with their positioning in a wheelchair. For example, asymmetric seating may be necessary to encourage some users to sit as comfortably upright as possible.
It is known to provide contoured seats for wheelchairs. However, such seats are typically manufactured on a case by case basis, meaning that each seat is made for the individual needs of its user. The resulting seat is labour intensive and is typically expensive. Another drawback of bespoke manufacturing of wheelchair seats is that the user's needs can change over time due to growth (especially in the case of a child) or a change in posture. The user may then require another wheelchair seat to be made especially for his or her needs and must wait while the seat is being manufactured.
It is an object of the present invention to provide a contouring system that goes at least some way towards overcoming the disadvantages of the prior art or to at least provide a useful alternative to known contouring systems.
It is also an object of the present invention to provide components for the contouring system of the invention.
In a first aspect, the invention provides a contouring unit comprising a body comprising a first surface and an opposing second surface and further comprising one or more sides that define a periphery of the contouring unit; wherein the contouring member comprises a plurality of vent holes and also comprises at least one guide path configured to allow an attachment member to pass therethrough.
In one form, the at least one guide path of the contouring unit comprises an aperture extending through the contouring unit.
Preferably, at least one guide path aperture extends from the first surface to the second surface of the contouring unit and is substantially centrally located on the contouring unit.
Optionally, a pair of opposing guide paths is provided on the side or sides of the contouring unit, wherein each opposing guide path comprises a recess.
The contouring unit may further comprise hook or loop fasteners on the first and/or second surfaces of the contouring unit.
Optionally, the contouring unit comprises one or more fasteners configured to interlock with one or more fasteners of another contouring unit.
In a second aspect, the invention provides a contouring system comprising one or more contouring units according to the first aspect of the invention and further comprising a supporting element comprising an attachment system configured to attach the one or more contouring units to a contact surface of the supporting element.
The attachment system optionally comprises a plurality of hook or loop fasteners located on the contact surface of the supporting element and configured to engage with the one or more contouring units and/or to engage with one or more attachment members.
The contouring system may further comprise one or more attachment members, each attachment member being configured to pass through the at least one guide path of at least one contouring unit and each attachment member comprising at least one fastener configured to attach the attachment member to the supporting element.
The at least one fastener of each attachment member optionally comprises a plurality of hooks or loops configured to engage with corresponding loops or hooks provided on the contact surface of the supporting element.
Preferably, the contact surface of the supporting element is rigid or semi-rigid.
The contouring system may comprise a plurality of contouring units, wherein one or more contouring units are a different size, shape, and/or colour to the other contouring units.
The contouring system may comprise a plurality of contouring units that are formed of different materials and/or that have different compressibility characteristics.
The contouring units of the contouring system that are also the same shape and/or colour may have the same compressibility characteristics.
The contouring system may comprise at least one substantially flexible stabiliser configured to be located between at least two contouring unit. Preferably, one of the at least two contouring units is located in a different plane to the other(s). Optionally, the stabiliser comprises a first surface and an opposing second surface and wherein the first surface comprises hook or loop fasteners and the second surface comprises hook or loop fasteners.
The stabiliser may be in a sheet-like configuration. Alternatively, the stabiliser may be a substantially thin cross-shape.
In a third aspect, the invention provides an overlay comprising a first layer having a front surface and a rear surface, wherein a plurality of channels are provided on the rear surface and extend in a first direction along the rear surface and a plurality of channels extend in a second direction along the rear surface to provide one or more removable contouring members located between adjacent channels, and wherein the overlay is configured to be placed over a supporting element to which one or more contouring units of the first aspect of the invention have been attached so that the one or more contouring units are substantially sandwiched between the supporting element and the overlay. Optionally, the second direction is substantially orthogonal to the first direction to form a grid-like arrangement of channels.
Preferably, at least two removable contouring members are located between adjacent channels and are stacked one upon the other.
The first layer of the overlay, including removable contouring members, may be formed as a single part.
Preferably, the first layer of the overlay is formed of foam.
Separation lines may be provided between stacked removable contouring members and are configured to allow the removable contouring members to be torn or cut away from the first layer along the separation lines.
In another form, separation lines may be provided between a body of the first layer and adjacent removable contouring members and are configured to allow the removable contouring members to be torn or cut away from the body of the first layer.
The separation lines are preferably formed by perforations through the stacked removable contouring members.
Optionally, the overlay comprises a second layer attached to the front surface of the first layer.
The second layer may be formed of a different material to the first layer.
Preferably, the first and second layers are both foam layers.
Optionally, the first foam layer is formed of foam having different compressibility characteristics to the second foam layer.
The second layer of the overlay may be configured to have one or more areas having different compressibility characteristics to one or more other areas of the second layer.
The first layer of the overlay may be configured to have one or more areas having different compressibility characteristics to one or more other areas of the first layer.
Preferably, the first layer comprises a plurality of apertures for breathability.
Preferably, both the first and second layers comprise a plurality of aligned apertures extending between the first and second layers.
The apertures are optionally provided in a substantially regular arrangement. Preferably, the substantially regular arrangement of apertures is configured to correspond with a substantially regular arrangement of apertures provided on a backrest against which the overlay will be positioned.
Optionally, at least one aperture extends through one or more removable contouring members provided on the rear surface of the first layer of the overlay.
In a fourth aspect, the invention provides a contouring kit comprising: one or more contouring units according to the first aspect of the invention; a supporting element comprising an attachment system for attaching the one or more contouring units to a contact surface of the supporting element; and one or more attachment members, wherein each attachment member is configured to pass through the at least one guide path of at least one contouring member and each attachment member comprising at least one fastener configured to attach the attachment member to the supporting element.
The kit may also comprise one or more stabilisers configured to be located between at least two contouring units wherein one of the at least two contouring units is located in a different plane to the other(s).
Optionally, the kit comprises an overlay according to the third aspect of the invention.
The term “comprising” and derivatives thereof, such as “comprise” and “comprises”, if and when used herein in relation to a combination of features should not be taken as excluding the possibility that the combination may have further unspecified features. For example, a statement that an arrangement “comprises” certain parts does not mean that it cannot also, optionally, have additional parts. In other words, the terms “comprises”, “comprising”, and similar words, are not to be interpreted in an exclusive or exhaustive sense. Instead, they are intended to mean “including, but not limited to.
Any reference to prior art documents in this specification is not to be considered an admission that such prior art is widely known or forms part of the common general knowledge in the field.
Preferred forms of the invention will now be described by way of example only and with reference to the accompanying drawings, in which:
The invention relates to a contouring system for contouring a surface of a support element, such as a backrest, seat base, or mattress. The invention also relates to components of the contouring system, including a support element, contouring units, attachment members, stabilisers, and an overlay.
As shown in
The support element 100 may also comprise air vents 120 in the form of apertures that extend through the support element 100 to enhance air circulation through the contouring system. In one form, where the support element 100 will be used as a backrest on a wheelchair, the air vents 120 may be arranged to substantially align with apertures provided on the wheelchair backrest to encourage air circulation through the backrest.
The support element 100 may be rigid, semi-rigid or flexible. For example, the support element may be a rigid, semi-rigid, or flexible mat that may be attached to the backrest or seat base of a chair, such as a wheelchair, or that may be placed within a cover. Alternatively, the support element may be a flexible cover, such as a mattress cover or seat cover.
The contouring system of the invention also comprises one or more contouring units 200 configured to be positioned at desired locations on the contact surface 110 of the support element 100.
Contouring units 200 may be configured to be attached to the support element 100 independently or one or more attachment members may be used to attach contouring units 200 to the support element 100.
The support element 100 may comprise an attachment system that is configured to engage with contouring units 200 and/or one or more attachment members to attach one or more contouring units and/or attachment members to the support element 100.
In one form, the attachment system is provided on the contact surface 110 of the support element 100. The attachment system comprises a plurality of fasteners that are configured to engage with corresponding fasteners on the contouring units 200 and/or attachment members. The fasteners may be hook or loop fasteners, domes, buttons, button holes, hook or eye fasteners, interlocking male projections and female apertures or recesses, ties (especially for engagement with apertures or loops or other ties), or any other suitable fasteners. In a preferred form, the attachment system comprises a plurality of loops (suitable for a hook and loop fastening system) that cover substantially the whole of the contact surface of the support element.
In one form, the support element 100 may be configured so that its contact surface 110 is provided with outlines matching the outlines of contouring units 200. The outlines on the contact surface 110 are positioned to mark the locations at which contouring units 200 may be placed on the contact surface 110. However, it is not essential that contouring units 200 are placed at these locations.
The contouring units 200 are configured to be removably attached to the support element 100. By positioning the contouring units 200 on the contact surface 110 of the support element 100 and holding the contouring units 200 in position, it is possible to alter the contours of the contact surface 110 to meet the postural needs of the user of a seat or mattress bearing the support element 100. In some forms, to provide a contoured surface with the desired degree of contouring, the contouring units 200 may be layered on top of each other.
In one form, as shown in
The contouring units 200 may be of any suitable colours and may be formed from any suitable materials, including but not limited to: foam (e.g. EVA or urethane foam), rubber, silicon, plastic, or gel-like materials within a flexible or semi-flexible casing. The contouring units 200 may also be of any suitable thickness. In one form, the contouring units 200 are between 20 mm to 10 mm thick.
The contouring units 200 may be rigid, but are preferably compressible to some extent. For example, the contouring system may comprise contouring units 200 having different compressibility characteristics. One or more contouring units 200 may be firm; one or more other contouring units 200 may be highly compressible; and other contouring units 200 may have different levels of compressibility within this range.
The contouring units 200 may be of any suitable size. In one form, the contouring units 200 are dimensioned to fit within a 50 mm×50 mm area. However, in other forms, particularly where contouring units 200 are to be used in a back support lumbar region, the contouring units may be dimensioned to fit within a 150 mm to 300 mm area or larger. For use in a mattress situation, the contouring units 200 may be substantially larger again.
The contouring system may comprise contouring units 200 of different colours, shapes, sizes, and compressibility characteristics. In one form, contouring units 200 of a particular colour and/or shape will have the same compressibility characteristics. In this form, it is possible to quickly and easily select contouring units 200 having the required compressibility characteristics to achieve the level of contouring and comfort desired.
Optionally, the first surface 211, second surface 212, or both surfaces of one or more contouring units 200 may comprise fasteners for engaging with the attachment system of the support element and/or for engaging with each other. In one form, the first surface 211, second surface 212, or both surfaces of a contouring unit 200 may comprise hook or loop fasteners. In one form, hook fasteners may be provided on the first surface and loop fasteners may be provided on the second surface of a contouring unit or vice versa. In this form, the attachment system of the support element 100 may comprise corresponding hook or loop fasteners for engaging with the first 211 or second surface 212 of the contouring units 200. In another form, the contouring units 200 and attachment system may comprise corresponding hook and eye fasteners, tie fasteners (especially for engagement with apertures or loops or other ties), dome fasteners, interlocking male projections and female apertures or recesses, or any other suitable corresponding fasteners to help hold the contouring units in position on the support element and/or in relation to each other.
In one form, a contouring unit 200 may be configured to encourage air circulation within the contouring unit 200 and between it and adjacent contouring units 200. For example, a contouring unit 200 may comprise air vents 230 in the form of one or more notches or grooves around the periphery the contouring unit 200. Alternatively or additionally, a contouring unit 200 may comprise air vents 230 in the form of one or more apertures extending through the body of the contouring unit. Preferably, the air vents comprise circular apertures having a diameter of about 25 mm.
The air vents 230 help to encourage air circulation through the contouring system, when in use. A user is therefore less likely to become overly sweaty when using the contouring system. In addition, the use of air vents 230 reduces the weight of the contouring system.
A contouring unit 200 may comprise at least one guide path 240. Each guide path 240 is configured to allow an attachment member to pass through or to be threaded through the guide path to attach the contouring unit 200 to the attachment system of the support element 100 and/or to one or more other contouring units 200. An attachment member may be a strap, tie, or any other item suitable to attach the contouring units 200 to the support element 100 and/or each other. The attachment member is configured to pass through the guide path(s) 240 and attach to the support element 100 to hold the contouring unit 200 in a desired location on the support element 100.
In one form, the guide path 240 may comprise an aperture that extends through the contouring unit 200, as shown in
In one form, the attachment system of the support element 100 may comprise one or more attachment apertures 150, as shown in
In other forms, the guide path 240 may comprise an aperture that extends through the contouring unit and between the first and second surfaces of the contouring unit. For example, a guide path aperture may extend from one side of the contouring unit to the other. Again, the contouring unit 200 may be attached to the attachment system of the support element 100 using an attachment member that is threaded through the guide path aperture 240 and attaches to the support element 100.
In some forms, a contouring unit 200 may comprise more than one guide path 240. For example, one or more guide paths 240 may extend from the first 211 to second 212 surface of the contouring unit 200 and/or one or more other guide paths 240 may extend between the first 211 and second 212 surfaces of the contouring unit 200 from side to side.
One form of contouring unit 200 comprises a pair of opposing guide paths 240, each guide path 240 being in the form of a recess and provided on the side or sides 220 of the contouring unit. In one form, the guide paths located on the side(s) of a contouring unit also act as air vents 230, as shown in
In yet another form, a contouring unit 200 may comprise one or more loops, ties, or securable straps that provide a collar, ring or the like, formed on the first 211 and/or second 212 surfaces of the contouring unit 200 and/or on a side or sides 220 of the contouring unit, not shown. The opening in the collar acts as a guide path 240 for an attachment member to be threaded through and held within the collar. The ends of the attachment member may be configured to attach the contouring unit 200 to the attachment system of the support element 100 in any suitable arrangement, as described above.
Optionally, a single attachment member may serve to attach two or more contouring units 200 to the support element 100 by threading the attachment member through guide paths 240 of the two or more contouring units 200 and attaching the attachment member to the attachment system of the support element 100.
In another form, a single attachment member may be used to attach two or more contouring units 200 together by threading the attachment member through guide paths 240 in the two or more contouring units 200 and attaching ends of the attachment member to each other or to the contouring units 200.
The attachment member may be of any suitable shape or form and may have fastener located at each end of the attachment member, or along the length of the attachment member, or at one or more points or areas on the attachment member, or across substantially the whole of one or more sides of the attachment member. In some forms, the attachment member is a strap or tie or the like. In other forms, the attachment member may be any substantially thin and flexible form.
The fasteners of the attachment members may be hook and/or loop fasteners, ties (especially for engagement with apertures or loops or other ties), domes, buttons, button holes, interlocking male projections and female apertures or recesses, or any other suitable fasteners configured to engage with a corresponding attachment system provided on the contact surface 110 of the support element 100. For example, if the ends of the attachment member have hook fasteners, the attachment system of the support element may comprise loop fasteners to engage with the hooks. In a preferred form, the attachment member comprises a strap where a first side of the strap is substantially covered with hook fasteners and a second side of the strap is substantially covered in loop fasteners. Optionally, the attachment member comprises a plurality of apertures to assist with air circulation around the contouring system.
The attachment member may be configured to be removably attached to the support element 100 in any suitable arrangement in order to attach one or more contouring units 200 to the support element 100 and/or to secure the contouring units 200 in position. For example, where the attachment member is an elongate form, it may be configured to be fixedly attached to the support element 100 at a first end and to be removably attached to the support element 100 at a second end or at any location between the first and second ends of the attachment member. In another example, the attachment member may be a strap that is configured to be removably attached to the support element 100 at both ends. In yet another example, the attachment member may be configured to tie one or more contouring units 200 to the support element 100, such as with cable ties, by passing through one or more guide paths 240 in the contouring unit(s) 200 and through one or more apertures in the support element 100 and then securing the ends of the attachment elements. The ends of the attachment elements may be secured together or to another item or items, such as to the support element 100 or to one or more contouring units 200. The contouring unit(s) 200 held in position by an attachment member can later be removed from the supporting element 100, if necessary, by cutting the cable tie.
In one form, the contouring system of the invention also comprises stabilisers 400 to help hold contouring units 200 in position and limit undesirable movement of the contouring units 200 in relation to the support element 100.
Stabilisers 400 can be particularly useful at helping to hold contouring units 200 in position where the contouring units 200 are layered one upon another. Layered contouring units 200 may be prone to tilt, or slip, or creep over time as forces from a user push against the contouring units 200. For example, if the contouring units 200 are used to build a contour at the side of a backrest, a lateral force will be applied to the contouring units 200 as a user presses against the side of the backrest. This lateral force can cause the contouring units 200 to gradually creep in the direction of the force over time. The lateral force may also cause some of the contouring units 200 to begin to tilt and lift away from the support element 100.
The stabilisers 400 may be of any suitable shape. For example, the stabilisers 400 may be long and substantially thin straps, as shown in
In one form, the stabilisers comprise one or more air vents 410, which may be apertures or recesses, such as notches, 410 to encourage air circulation through the contouring system when in use.
In some forms, the attachment members may be configured to be used as stabilisers 400.
In one form, a stabiliser 400 is configured to wrap over one or more contouring units 200 and attach to the support element 100 without necessarily passing through guide paths 240 like attachment members.
In another form, the stabilisers 400 and contouring units 200 may be adapted to attach to each other. For example, a stabiliser 400 may comprise fasteners across the whole of its first and second surfaces or across one or more areas on its first and second surfaces. In one form, a plurality of hook fasteners are provided on a first surface of the stabiliser 400 and a plurality of loop fasteners are provided on a substantially opposing second surface. A plurality of hook fasteners may be provided on a first surface of a contouring unit 200 and a plurality of loop fasteners may be provided on a substantially opposing second surface of the contouring unit 200. The contact surface 110 of the support element 100 may also be provided with loop fasteners. In this arrangement, the first surface 211 of a first contouring unit 200 may be attached to the support element 100 and the second surface 212 of the first contouring unit 200 may be attached to the first surfaces 211 of second and third contouring units 200, stacked side by side and on top of the first contouring unit 200. A stabiliser 400 may be used to hold the contouring units 200 in position by wrapping over all three contouring units 200 so that the hook covered first surface of the stabiliser engages with the loop covered second surfaces of the second and third contouring units and (optionally) with the loop covered contact surface 110 of the support element 100 also. Stabilisers 400 may also be used between stacked contouring units 200.
The contouring system of the invention may be provided in kit form, comprising: a support element 100 and one or more contouring units 200. Optionally, the kit may also be provided with one or more attachment members and/or one or more stabilisers 400. In one form, as described above, the attachment members may be configured to be used as stabilisers 400 also. The kit may also comprise an overlay, examples of which will be described later in this specification.
The contouring units 200 may be provided individually and/or two or more contouring units may be joined together to form a set. For example, two contouring units may be joined together to form a strip of contouring units, or to form a pair, or four contouring units may be joined together to form a set of four units in a matrix, as shown in
In one form, the separation lines 250 may be perforated lines or lines of weakness between adjoined contouring units 200 so that the contouring units 200 can be torn apart or peeled apart. For example, contouring units 200 may be adhered to together with a light adhesive to form a set of connected contouring units 200. These contouring units 200 may later be peeled apart along the lines of adhesive, which form separation lines 250. In another example, adjoined contouring units 200 may be formed in a single part and perforations may be provided to form separation lines 250 that allow the contouring units 200 to be torn apart or cut neatly along these lines 250. A set of four contouring units 200 may be separated into: two pairs of contouring units; a set of three contouring units and an individual contouring unit; or four individual contouring units. Any suitable number of individual contouring units may be joined together to form a set. For example, contouring units may be jointed together in sets of two, three, four, six, eight, or ten.
In the configuration illustrated, the contact surface 110 of the support element 100 comprises loop fasteners and the first surface 211 of each contouring unit 200 comprises hook fasteners that engage with the loop fasteners of the contact surface 110. The second surface 212 of each contouring unit 200 comprises hook fasteners.
A second layer of contouring units 200 may be positioned on top of the first layer. In
The layers are built up until the desired degree of contouring is obtained. In
Preferably, the contouring units 200 of the second layer are positioned over the contouring units 200 of the first layer so that, where possible, the air vents 230 of the contouring units 200 in each layer substantially align with air vents 230 provided on the support element 100 and backrest.
The substantially hexagonal and square shaped contouring units 200 may have different compressibility characteristics. For example, the contouring units 200 in the first layer (in this case the substantially square shaped units) may be formed of a substantially firm material and the contouring units 200 in the second layer (in this case the substantially hexagonal shaped units) may be formed of a softer, more compressible material.
In the same manner as described above, a first layer of contouring units 200 are added to the support element 100 at the area where support is required, as shown in
Optionally, an overlay 500 may be placed over the contoured support element 100, as shown in
In yet another form, the contouring system may be used to build up more than one area of a support element. For example, the contouring system may be used to build up the upper left and lower right sides of a support element to be used with a backrest, seat base or mattress to support a user with an asymmetrical posture.
In yet another form, not shown, the support element is configured to slide in and out of a cover, such as a backrest cover that is configured to fit over the support element and contouring units. In this configuration, while the user is still in the chair and leaning forward, the support element and contouring units can be removed in one piece.
Contouring units are attached in a layer to the support element to substantially cover the contact surface of the support element. The contouring units provide a layer of cushioning and can take the place of regular foam padding, if desired.
In
The contouring units 200 illustrated are substantially square shaped and are formed from substantially firm foam (in this case closed cell foam). The square shape itself is advantageous in this configuration because its solid presentation of material offers good support. The use of substantially firm contouring units is ideal for areas where maximum support and minimum movement of the contouring unites is desired—such as in this situation
In
The contouring units 200 are typically positioned on the support element 100 so that the air vents 230 of the contouring units 200 substantially align with air vents 120 of the support element 100 and backrest shell. The aligned channels 120, 230 also allow for attachment members in the form of ties or straps to be used to help hold the contouring units in position, especially where the system will be employed for a user with significant movement that may separate the contouring cells.
In
In
In
The contouring units 200 positioned at the corners of the backrest may optionally be trimmed to match the shape of the backrest shell and/or the shape of the support element 100.
An overlay 500 or cover may be placed over the contoured support element 100. Where an overlay is used, a cover may be placed over the overlay and support element in combination to contain the entire contouring system securely within the cover.
In one form, the contouring system may be provided with contouring units 200 already attached to the support element 100. Optionally, the contouring units 200 are attached to the support element 100 in either a tessellated or random configuration. A person can then reposition or remove contouring units 200 to build a contoured surface that meets the needs of the user.
In one form, the contouring system of the invention also comprises an overlay 500 that is configured to substantially conform around a contoured surface of a supporting element, the contoured surface being created by the contouring units of the invention. The overlay may optionally be included in the kit of parts comprising components of the invention.
Referring to
In one form, the rear surface 1200 of the overlay 500 also comprises a plurality of channels 1300 that extend in a second direction along the rear surface, as shown in
In one form, the channels 1300 may be formed in the first layer 1000 when the first layer is manufactured. For example, the first layer may be formed from a moulded material in which the channels are provided during the moulding process. In another form, the channels 1300 may be cut into the rear of the first layer or may be otherwise formed in the first layer 1000. In another form, the first layer may be built up to provide channels and shapes between the channels by attaching the shapes to a layer of material that forms the body of the first layer. The body may be formed of foam, rubber, silicone, or any other suitable material. The shapes may be the same material as the body of the first layer or they may be formed form a different material. The shapes may be attached to the body of the first layer in a desired arrangement, such as a grid-like arrangement, so that a channel is provided between adjacent shapes. The shapes may be attached to the layer by welding, bonding or adhering the shapes to the layer of material, or by the use of corresponding hook and loops fasteners that may be applied to at least one surface of a shape and to the surface of the material to which the shape will be attached. The shapes may be adhered to the material layer using a light application of glue or a suitable adhesive that allows the shapes to be peeled off and repositioned. In each of the configurations where the shapes are adhered or attached to the body of the first layer using hook and loop fasteners, the shapes can be peeled away from the body of the first layer, if necessary.
The channels 1300 may be of any suitable width and depth, provided that the channels 1300 are not so wide or deep as to damage the structural integrity of the first layer 1000, which would make the overlay 500 vulnerable to shear forces that could cause the overlay 500 to tear or otherwise break.
In one form, each channel is in the form of a substantially straight line. However, in other forms, one or more channels may be curved or angled to achieve the desired contouring effect of the overlay and/or to produce desired shapes between adjacent channels.
The overlay 500 is formed of a flexible or semi-flexible material that becomes more flexible after the channels 1300 are provided on the rear surface 1200. The channels 1300 assist the overlay to substantially conform around a contoured surface, as shown in
The first layer 1000 of the overlay 500 may be formed of foam, rubber, silicone or any other suitably conforming material. Preferably, the overlay 500 comprises a compressible material on its front surface 1100 to support the comfort of the user. Preferably, the front surface of the overlay is also soft to provide cushioning characteristics.
The rear surface 1200 of the first layer 1000 may be configured to provide one or more removable contouring members 1400 between adjacent channels 1300. For example, where the channels 1300 form a grid-like arrangement, the square or rectangular shapes between the channels may be configured to be removable so as to form removable contouring members 1400. Similarly, where the channels form a lattice arrangement that provides diamond shapes between adjacent channels, the diamond shapes may be configured to be removable so as to form removable contouring members.
Separation lines 1500 may be provided on the rear surface 1200 of the first layer 1000 to define a line of separation along which the removable contouring members 1400 can be removed from the first layer 1000, as shown in
In one form, the first layer 1000 may be configured so that two or more removable contouring members 1400 are stacked one on top of the other between adjacent channels 1300, as shown in
In another form, the first layer 1000 is not provided with separation lines 1500. In this form, the removable contouring members 1400 may be cut away from the first layer 1000 with scissors, a knife, or other sharp instrument, as shown in
Optionally, one or more removable contouring members are of similar dimensions to one or more contouring units. In this arrangement, if a contouring member is removed from an area of the overlay and, at a later date, the user requirements change so that the contouring member no longer needs to be removed, the contact surface of the support element can be configured so that an additional contouring unit is placed on the contact surface at an corresponding to the location on the overlay where the original contouring member was removed.
In some forms, the removable contouring members 1400 may be trimmed to a desired shape, instead of being removed. For example, angles may be cut in one or more contouring members 1400, as shown in
In one form, the overlay 500 may comprise a plurality of apertures 1600 to support the breathability of the overlay 500. For example, apertures 1600 may be formed in the first layer 1000 and may extend through the main body of the first layer 1000 and through the removable contouring members 1400, as shown in
In one form, each removable contouring member 1400 comprises at least one aperture 1600. In some embodiments, each removable contouring member 1400 comprises a centrally located aperture 1600, as shown in
The apertures 1600 may be circular holes, oblong slots, or of any other suitable shape to assist air circulation within the overlay 500.
The overlay 500 of the invention may be used as a single layer overlay, as described above, or the overlay 500 may comprise a flexible or semi-flexible second layer 2000 having a front surface 2100 and a rear surface 2200. The second layer 2000 is attached to the front surface 1100 of the first layer 1000, as shown in
In one form, the second layer 2000 may be formed of a soft, cushioning, conforming material to provide comfort to the user. For example, the second layer 2000 may be a fabric layer, or may be a foam, silicone, or rubber layer or any flexible or semi-flexible and suitably soft, conforming material. Where both the first and second layers 1000, 2000 of the overlay are formed of foam, different foams may be used such that one layer is of a different density to the other layer. In a preferred form, both the first and second layers 1000, 2000 are formed of foam and the first layer 1000 is of lesser density to the second layer 2000.
In one form, the overlay may include three or more layers, so that the second layer is sandwiched between the first layer and a third layer. One or more layers of the overlay may be formed of a different material to one or more of the other layers. Additionally or alternatively, one or more layers of the overlay may comprise different compressibility characteristics than one or more other layers.
In one form, one or more layers of the overlay may comprise areas of different material and/or different compressibility characteristics to one or more other layers of the overlay. For example, if the overlay is to be used in a seat backrest, it can be useful to configure the lower part of the overlay to stabilise the pelvis of the user. To assist with this stabilisation, in one form, at least one layer of the overlay, such as the first layer, may comprise firm foam between the rear edge of the overlay and the sacral area, which is the area that lies behind a user's sacrum during use. Softer, more compressible foam may then be used for the rest of the layer, in front of the sacral area to the front edge of the overlay. In another example, if the overlay is to be used as a mattress, at least one layer of the overlay, such as the first layer, may comprise a firmer foam or padding material under the middle part of the mattress providing support for the weight bearing area for the torso.
The second layer 2000 may also include a plurality of apertures 1600 to support the breathability of the overlay 1. In one form, the apertures 1600 are aligned with apertures 1600 provided on the first layer 1000 so that air can circulate freely between both the first and second layers 1000, 2000.
In one form, the overlay 500 comprises apertures 1600 that are positioned on the second layer 2000 and/or the first layer 1000 of the overlay 500 in a configuration that substantially corresponds to the configuration of apertures provided on a mattress or seat, such as a wheelchair backrest, on which the overlay will be placed. For example, apertures 1600 in the form of circular holes may be provided on the overlay 500 and backrest in a substantially regular configuration and may preferably be spaced equidistant from each other to allow air to circulate freely between the overlay 500 and the seat, as shown in
The overlay is configured to be used with a supporting element, such as a mattress or seat, such as a wheelchair seat base or backrest, a dining chair, lounge chair, a car seat, an aircraft seat, or any other seat or article in which contoured cushioning is required
In use, the overlay 500 is positioned over a supporting element so that the rear surface 1200 of the first layer 1000 faces toward the supporting element. Typically, but not necessarily, the supporting element is contoured by being configured to include raised areas and/or recessed areas to support the posture and/or alignment of the user, as shown in
Optionally, after the contoured surface of the support element is covered with an overlay according to the invention, the contouring system may then be covered by a flexible cover.
The flexible cover may be of any material that can stretch and/or mould around the support element and contouring units and optionally the overlay also. In one form, the flexible cover may be formed of a waterproof material, so that the contouring system may be used with a commode to support a user in a shower. Optionally, the cushioning units may also be made form a waterproof material, such as non-pervious foam.
The contouring system of the present invention can be used to support and/or to provide customised contoured cushioning to meet the needs of individual users.
The configuration of the contouring units allows for the units to be stacked in layers and secured in position with attachment members and/or stabilisers. Therefore, a significant level of contouring can be provided while the contoured surface is held in a substantially stable arrangement. This reduces or eliminates migration of the contouring units and substantially avoids the need to reposition the contouring units due to slippage/migration over time.
By securing the contouring units to a support element and/or to each other, there is less risk that the desired positioning of the contouring units, as established by a clinician, may be interfered with by others, such as family members or friends of the user.
The contouring system of the invention is versatile in that the contouring units may be tied to the support element and the support element and units may be waterproof so that the contouring system may be used with a commode for example. Alternatively, the contouring system may be covered in a waterproof cover.
In some embodiments, the apertures formed in the support element, contouring units, attachment members, stabilisers, and overlay allow for improved breathability, so that a user of the overlay is less likely to become hot and sweaty or retain moisture on the areas of the user's body that contact the contouring system. The apertures also reduce the weight of the contouring system, which is useful for people that are carrying a mattress or seat, such as wheelchair, that bears the contouring system. The apertures also assist to greater flexibility to the foam or material structure of the contouring units and overlay to provide greater comfort to the user.
The overlay of the invention provides channels on the rear surface that allow the overlay to readily adapt to the contours of the supporting contact surface with which the overlay will be used.
The configuration of the channels also allows for greater control over the extent to which the overlay compresses in different areas. In effect, the channels act to substantially isolate each removable contouring member from adjacent removable contouring members. This means that it is possible to compress areas of the overlay without creating significant amounts of sink in adjacent areas. The channels substantially break up the foam structure to provide greater conformity and comfort.
It is also possible to alter the contouring effect of the overlay by removing one or more of the removable contouring members from the rear surface of the overlay.
Although the invention has been described by way of example, it should be appreciated that variations and modifications may be made without departing from the scope of the invention as defined in the claims. Furthermore, where known equivalents exist to specific features, such equivalents are incorporated as if specifically referred in this specification.
Number | Date | Country | Kind |
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2015903974 | Sep 2015 | AU | national |
Filing Document | Filing Date | Country | Kind |
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PCT/NZ2016/050155 | 9/23/2016 | WO | 00 |